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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。Siemens 3VL9300-3MN00
REXROTH MHD090B-058-PP1-UN R911276758 REMAN
REXROTH MHD112A-024-PG0-BN SERVO MOTOR
REXROTH MKD041B-144-GP0-KN UNMP
REXROTH MKD041B-14SIEMENS 6SN1123-1AA00-0CA2
MITSUBISHI HC-SFS152BG1H CNHM-4115-11
RELIANCE VZ7000 DIGITAL AC SERVO DRIVE UVZ7001 829102 UVZ7001
RELIANCE VZ3000 IGBT POWER UNIT UGZ3455(H)/3475(H)
ABB 37KW INVERTER ACS880-01-096A-5+E200+L501+P909+P944
ABB ACS800-104-0050-5+N652
TAMAGAWA TBL-I SERIES AC SERVO MOTOR 2.9KW TS4569N9921E200
DAIHEN / RF GENERATOR / DRFS-5SA21
MITSUBISHI MELDAS CONTROL PANEL TOTOKU CRT DISPLAY UNIT MDT-925PS
SIMCO-ION CRITICAL ENVIRONMENT IONIZING BLOWER 5810I
NACHI AC SERVO MOTOR 1.5kW USADED-15-FC31
REXROTH INDRAMAT ASYNCHRON DREHSTROMMOTOR 1AD160M-B3R1-4A111
APEX GEAR HEAD REDUCER 10:1 AB115-S2-P2
EUROTHERM 620 VECTOR LINK SERIES 620L/0075/400/0010/UK/ENW/0000/000/B0
RELIANCE VZ7000 DIGITAL AC SERVO DRIVE UVZ7001 829102
ALLEN-BRADLEY 1336-RFB-48-B
YASKAWA USADED-15-GR11
TEKTRONIX WAVEFORM MONITOR 1730 1741A
MITSUBISHI AC SERVO MOTER 7KW HC-SFS702
LG 19INCH LCD LM190E0A(SL)(A1)
MITSUBISHI AC SERVO MR-H73KAN4-S126-P50
BARCO 15.6 inch TOUCH MONITOR DATA MODULE AG 12024388 90306211EF
FANUC AC SERVO MOTOR MODEL 5S A06B-0314-B201
FANUC AC SERVO MOTOR MODEL 5 A06B-0512-B201
LOVATO ADX SOFT STARTER 51ADX 0060B ADX60B
BECKER NORDAC 700E 22kW 30HP 278102207 SK 700E-222-340-A-GBB-BY
RELIANCE / VZ3000 IGBT POWER UNIT / UVZ3455
BOC EDWARDS EPX HiVac Series Dry Vacuum Pumps EPX180NE A419-44-212
BROOKS AUTOMATION DC POWER DISTRIBUTION 002-5885-02
MITSUBISHI AC SERVO MOTOR 5KW HG-SR502B
INDRAMAT PERMANENT MAGNET MOTOR 256430 MAC115B-0-GS-4-C/130-B-0/AM164SG
INDRAMAT AC SERVO POWER SUPPLY TVD1.2-15-03
ALLEN-BRADLEY BULLETIN 1331 AC MOTOR DRIVE CAT 1331-AAA
RELIANCE ELECTRIC GV3000ISE
MITSUBISHI / MELSERVO / MR-H55KAN4-XM188
LS CARTESIAN ROBOT MS092-B10-W0300-R10
REXROTH IndraDrive HNF01.1A-M900-E0051-A-480-NNNN
INDRAMAT PERMANENT MAGNET MOTOR 257172 MDD112C-N-020-N2M-130GB0
SICK 1200048 M4000 STANDARD M40S-025010ER0
BECKERT GAS:N2 P1MAX.35BAR 10040264
FANUC SERVO MOTOR 4.3kW ENCODER A860-2010-T341 A06B-0267-B605#S000
TAMAGAWA TBL-I II SERIES AC SERVO MOTOR 8.6KW 200V TS 4935N8221E216
INDRAMAT PERMANENT MAGNET MOTOR 247345 MAC090A-0-ZD-4-C/110-B-0/AM164SG
POWEL HTDRAULIC PUNCHING MACHINE EP-365 57343-5016
INDRAMAT PERMANENT MAGNET MOTOR 255732 MAC112A-0-ZD-4-C/130-B-1/AM164SG
INDRAMAT PERMANENT MAGNET MOTOR 228982 MAC112C-0-KD-2-C/130-B-0/S005
INDRAMAT PERMANENT MAGNET DREHSTROM SERVO MOTOR MAC112C-0-ED-2-C/130-A-1/S05
INDRAMAT PERMANENT MAGNET DREHSTROM SERVO MOTOR MAC112D-0-ED-4-C/130-A-0/S05
INDRAMAT PERMANENT MAGNET MOTOR 283916 MDD112B-N-020-N2M-130GB0
INDRAMAT PERMANENT MAGNET MOTOR 250965 MDD112C-N-020-N2M-130PB0
HORIBA FLOW CONTROLLER/MEXA MEXA-9100HEGR
INDRAMAT PERMANENT MAGNET MOTOR 224264 MAC112C-0-ED-4-C/130-A-1/WI524LV/S005
INDRAMAT ASYNCHRON HAUPTANTRIEBS MOTOR 2AD100B-B05A1-AS03-B2N1
INDRAMAT PERMANENT MAGNET MOTOR 278411 MHD112B-024-PG1-BN
INDRAMAT PERMANENT MAGNET DREHSTROM SERVO MOTOR MAC112C-0-ED-2-C/130-A-1
NEC MULTISYNC LCD 195WXM LCD195WXM-BK (G)
INDRAMAT PERMANENT MAGNET MOTOR 252400 MDD112C-N-030-N2M-130PB0
INDRAMAT PERMANENT MAGNET MOTOR 257661 MAC112B-0-LD-4-C/130-B-1/AM164SG/S005
INDRAMAT 3-PHASE INDUCTION MOTOR 285963 2AD104B-B050B1-CS06-C2N1
INDRAMAT PERMANENT MAGNET MOTOR 230705 MAC090C-0-KD-4-C/110-B-0/WI520LV
INDRAMAT PERMANENT MAGNET MOTOR 290064 MHD115B-024-PG0-BA
SEW-EURODRIVE GEAR UNIT 0.75KW SH47/T DRS80S4BE05
MITSUBISHI AC SERVO MOTOR 2KW HC-
BYSTRONIC SUPPLY-UNIT DCM815 10012199
INDRAMAT PERMANENT MAGNET DREHSTROM SERVO MOTOR MAC112D-2-FD-4-C/130-A-0/WI
INDRAMAT PERMANENT MAGNET MOTOR 262035 MDD090C-N-030-N2L-130PB1
INDRAMAT PERMANENT MAGNET MOTOR 282443 MHD112D-027-PG0-BN
SAMSUNG FARA ROBOCON SRC+ SRCP-CX4F RCM4-X/33ZNC
ERUOTHERM 591C/3600/7/3/0/1/0/00/000
MHD115A-024-PG1-BA
MDD112B-N-020-N2L-130GB0
2AD110C-B050A1-AS03-B21N 2AD110CB050A1AS0
FC-102P30KT4E20H2XGXXXXSXXXXAXBXCXXXXDX
FUJI ELECTRIC / AC SERVO MOTOR / MPF007V3
MAC115B-1-GS-4-C/130-B-0/AM164SG MAC115B1
MAC112C-0-ED-4-C/130-A-0/WJ520LX/S05 MAC112C0ED4
MAC112B-0-PD-4-C/130-B-1/AM164SG
MDD112B-N-015-N2M-130GB0 MDD112BN015N2M13
MAC112C-0-HD-4-C/130B-1/AM164SG/S005
ANUHP6KSDT28 ANUP5204 ANUHP6K
MITSUBISHI heavy industrial WHC2427
ORIENTAL MOTOR / VEXTA STEPPING MOTOR / PK564AW-P25
PRIMEVIEW / LCD / PA079DS4
AU OPTRONICS / 8.4 INCH LCD TOUCH PANEL / G084SN03 03B06-11
MITSUBISHI / AC SERVO MOTOR / HF-KP0536-S1
ORIENTAL MOTOR VEXTA STEPPING MOTOR ASM66AA
EXP201A EXP202A EXP203L
ALPHASEM AG / PC/AT INTERFACE / AS257-0
FANUC RES/IND BOARD A20B-0008-0461/04A, A350-0008-T464/02
SANKYO AC SERVO MOTOR TC0LH01
SANKYO AC SERVO MOTOR MC801NS 302KNN25
4-KP1-KS R911295887 NSNP
REXROTH MSK071E-0300-NN-M2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0300-NN-M2-UGL-RNNN
REXROTH MSK071E-0300-NN-S2-UG0-RNNN PERMANENT MAGNET MOTOR
REXROTH MSK071E-0300-NN-S2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0450-NN-S1-UG0-NNNN SERVO MOTOR
REXROTH MSK100B-0200-NN-MLAP0-NNNN SERVO MOTOR 3 PHASE
REXROTH VT-DFPE-C-22/G24K0/2A0V/V R900705156 UNMP
RITTAL SK3217100 NSMP
RIX ESX20M-E012(7248) NSMP
ROCKWELL AUTOMATION 0-58820-2 MULTIBUS CONTROLNET MODULE
ROFIN 625-756130 LASER HEAD
ROSEMOUNT 2051TG5M2B21AE5M4T1A1037 NSMP
ROSEMOUNT 3051CG4A02A1AH2E5B3 PRESSURE TRANSMITTER
ROSEMOUNT 3051L2AG0XD11AAM5Q4 NSMP
ROSEMOUNT 3051L2AG0YD31AAS1E5F1 NSNP
ROSEMOUNT 3051L3AA0AD31AAS1M5E5 UNMP
ROSEMOUNT 3051L3AC0FD11AAM5 NSNP
ROSEMOUNT 3051S1LD2AA1A1020NEF71DA60K5M5 275PSI NSMP
ROSEMOUNT 3051S2CA4A7E12A1AK5M5C3 PRESSURE TRANSMITTER
ROSEMOUNT 3051TG4A2B32BK8P2Q4Q8CNQT NSMP
ROSEMOUNT 8711TTA010R1F0135N5 MAGNETIC FLOW TUBE
ROSEMOUNT 8732CT12N0C1 NSNP
ROSEMOUNT 8732EMT1A1N5M4Q4
ROSEMOUNT VORTEX 8800DF030SA1N1D1K5M5 FLOW METER FLANGED
ROTORK PROCESS CONTROLS SM-1020-D-1-0.7/350-90 DEG
SAFESCAN SS7B211MD0 LIGHT CURTAIN
SANYO DENKI P60B13200HBVAB NSNP
SANYO DENKI P60B13200HBVAB REMAN
SCANRAY 08-2526-01 NSMP
SCHNEIDER 394-9411 NJGF36150Y011 150A 600V (AS PICTURED) NSNP
SCHNEIDER 394-9412 NJGF36175Y011 175A 600V NSNP
SCHNEIDER ELECTRIC ATV212HD30N4 NSNP
SCHNEIDER ELECTRIC ATV71HD18N4Z (AS PICTURED) NSNP
SCHNEIDER ELECTRIC ATV930D15N4 NSNP
SCHNEIDER ELECTRIC COMPACT NS GCRNS6301600CB AUTOMATIC SWITCH *NEW IN BOX *
SCHNEIDER ELECTRIC MODBUS PLUS 416NHM30030A INTERFACE ADAPTER *FACTORY SEALED*
SCHNEIDER ELECTRIC SM-140/30/210/P0/45/M1/B1 SERVO MOTOR
SCHNEIDER ELECTRIC TSXP573634M NSMP
SCHUTTE & KOERTING 71-XC-18 NSNP
SEIDEL 60WKS-M240/50-RLG SERVO DRIVE
SEL 751A01A3A1A738512200 NSFS
SEL 751A51A1A3A73851231 110-250V 5A NSMP
SEW EURODRIVE DFT71C4 GEAR MOTOR w/ S37DT71C4 (AS-PICTURED)
SEW MFI21A/MM03/Z18A NSNP
SEW-EURODRIVE MAS51A030-503-50 MOVIDYN DRIVE (AS PICTURED)
SEW-EURODRIVE MDX61B0110-5A3-4-00 DRIVE (AS PICTURED)
SHINKO ELECTRIC AMD-L25-S-100-3504 NSNP
SICK CLV490-0011 BAR CODE SCANNER
SICK S30B-3011CA NSMP
SIEMENS 17HUG92NF14 NSMP
SIEMENS 1FK6084-6AZ21-9ZZ9-Z NSNP
SIEMENS 1FK7063-5AF71-1EB0 NSMP
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!