在全球范圍內(nèi)采購自動(dòng)化零件
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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時(shí)間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場起到監(jiān)視作用。Siemens 3VL9300-3MN00
REXROTH MHD090B-058-PP1-UN R911276758 REMAN
REXROTH MHD112A-024-PG0-BN SERVO MOTOR
REXROTH MKD041B-144-GP0-KN UNMP
REXROTH MKPMC45-RE15P1J1LL1
SCHMERSAL AMZ 415-11/11ZPK-24VAC/DC AZ/AZM 415-B1
0608830158
NUM PROCES V2 200433 200432C26
SIEMENS 7KM4212-0BA00-3AA0
SIEMENS 6GK5 208-0BA00-2AF2
WEIDMULLER 0336000000
GRENZEBACH LCA200 200.202.2 200-V03571
From Poland
R-ILPBBKDP/V1-PAC
OMRON E3MC-MA41
SIEMENS 6FC5247-0AA11-0AA1
CYTEC CI-150-475-LU
SIEMENS 6ES5451-4UA13
SIEMENS 6SE6420-2AB15-5AA1
ADVANTECH TPC-60SN-E1
ALLEN-BRADLEY 2707-MVP232
YASKAWA ELECTRIC JANCD-1006 REV.C 0 DF803500-C0
Grossenbacher / Voumard FMS-5 VM-0228-00404-1 50-50-003
ALLEN-BRADLEY 1761-L32AWA
MITSUBISHI HF-MP73K
REXROTH VT3015 553066
SIEMENS GE.447700.0035.03 GE447700003503 6RB2000-0GB00
CARL ZEISS ERN 608093-9103.711
WOHRLE ANKA A2-232-09PKE
SK550/1FCT
SIEMENS 6ES7 313-6CE01-0AB0
SETRA 267 2671050LD11G2CN
SMARTSCAN 5502APED
LAUER PCS090 090.202.7
KAWASAKI 1AE-54 1AE54 50999-1465R40
KAWASAKI 9ZA-51 9ZA51 TPB-D.V0 9ZA-11 9ZA11 50999-1091R17 509991091R17
NC940829267001
VPPM-6L-L-1-G18-OL6H-V1P-S1C1
WALTHER PILOT WA 600 501518
COGNEX DM100S 825-0021-2R
AIRCONTROL1
GEC ALSTHOM SERVO MOTEUR RE130E R1102 251698
VRDM56850LWC
SEW EURODRIVE MC07A008-2B1-4-10
ALLEN BRADLEY 22DD6P0N104
LENZE DETO LM DC LM-DC LMDC 105277
WACHENDORFF OPUS OPS5E00G0
SIEMENS 6ES7 315-6FF01-0AB0
SIEMENS 6ES7326-1BK01-0AB0
FC850 50010-19580-954811-02.20
AW852 50430-24590-954544-00.00
SIEMENS 6GF9004-8BA01
HOMAG MILLING SPINDLE LF-55CKA
AEG VIBRATION MONITOR 1204 1204-100MM 400645/8 281008
AEG POSITIONS MONITOR 1210
BECKHOFF CX1000-0012
AMK AZ-EA8 AZEA8 AZ-EA8-2.00
ECKELMANN EC-AR01
AMK AE-R03
WALLACE & TIERNAN MV UX_-9550_ UXA -9550_ UXA 95 572 UXA95572
WALTHER PILOT 528399
PILZ MINI-TOUCH 270 MONOCHROM 0680028-01
AEG MINISEMI 380/43 + G0 + SPA PCB BOARD 029.059 290 / 029.059 291
AEG MINISEMI 380/43 + G0 + SPA PCB BOARD 029.059 292 / 029.059 293
AEG MINISEMI 380/43 + G0 + SPA PCB BOARD 029.059 282 / 029.059 283
PHILIPS CCD VIDEO CAMERA MODULE 4022 530 07005 DC749060
PHILIPS 4022 526 52701
PHILIPS 4022 526 52703
KLOCKNER MOELLER PS3-DC
RE.O444NT1B006CA
SIEMENS: 04849 96-12 9612
KUBLER 8.5000.B158.5000
SIEMENS 2 9000138252 LBBN16000910
SGDA-01VS
51NF490FV
STROMAG AG 37NE-490V
KEYENCE SL-V16H
FESTO E.FEA-88
SIEMENS 6AV6 647-0AB11-3AX0
A62PEU 52261
S2-12-02K40-00-R
WILO STRATOS40/1-8
MP60
MSP62D021M
FANUC A16B-2203-0110/02A
LENZE I5DAE211B10010000S
GKRB3B1A2 GKRB3B1A2-F03
RVP97
KEYENCE DL-DN1
DYASKAWA JZRCR-XSU02
DKM DAEKYUNG EMPS CONTROLLER DNC-370N
TAMAGAWA TBL-B BRUSHLESS DC MOTOR TS 4153 VER.N3 E51 TS4153
ROBOT AND DESIGN G2410C
LUMONICS LASER INPUT REGULATOR LUXTAR LXTR50 E84S0091C
AREX SUPERMIZER SMX4-30K
ERUOTHERM DRIVES 590 DIGITAL SERIES 590DC/00/000
MARPOSS E9066X E9066 X-15 8667A00466
INDRAMAT PERMANENT MAGNET MOTOR 224946 MAC063C-0-MS-2-C/095-A-1/S001
OSHITARI AIR FILTER NLV-72S-A8FA
SHARP ANALOG OUTPUT UNIT JW-2DA
HITEK POWER OLS10K-403-24 A1039190-41 OLS10K 403 24 A103919
HYOSUNG(YASKAWA) AC SERVO MOTOR USAMED-30BA2S
SANKYO SC5000 ROBOT CONTROLLER SC5000-HP-0008
YASKAWA SGMGH-30ACB61
ASAHI ENGINEERING STEPPING MOTOR DRIVER F3M02627B
LENZE 3.9A 3.2kVA INVERTER 33.9323SE.2K.21 EVS9323-EP 00408452
FANUC VELOCITY CONTROL UNIT A06B-6050-H103
PARKER DIGIPLAN BLHX75BN
FANUC MODEL 10S AC SERVO MOTOR A06B-0315-B043
JIE KOREA DIGITAL CAPACITANCE METER HAN-713 HAN-7201
COMDEL DC POWER SUPPLY CX-10KS
INDRAMAT PERMANENT MAGNET MOTOR 262035 MDD090C-N-030-N2L-130PB1
INDRAMAT PERMANENT MAGNET MOTOR 247349 MDD065C-N-040-N2L-095PB0
SIEMENS SIMATIC S7 CPU 417-4H 6ES7 417-4HL04-0AB0
ABB G2200/1DC
SHARP ANALOG OUTPUT UNIT JW-2DA
INDRAMAT AC SERVO CONTROLLER TDM 3.3-020-300-W0
TOUCH PANEL PC AFL-15A-N270 AFL-15A-N270-N270/R/1G-R2
YASKAWA USADED-13YRW11
RELIANCE ELECTRIC / VARIABLE TORQUE, AC / 1VT4207U
INDRAMAT PERMANENT MAGNET MOTOR 226818 MAC090C-0-KD-2-C/110-B-0
ASAHI ENGINEERING STEPPING MOTOR DRIVER F3M02627B
FUJI APR-MX RPXD0100-1T
FANUC AC SERVO MOTOR MODEL 10S A06B-0315-B002
ALLEN-BRADLEY 1394C-SJT22-D
MITSUBISHI / MELFA ROBOT CONTROLLER RV-E14NHC-SA06 / CR-E356-S06
FANUC AC SPINDLE SERVO UNIT A06B-6059-H002#H501
INDRAMAT DIGITAL AC SERVO CONTROLLER TDM1.3-050-300-W1-000
YASKAWA SGMGH-14A2A-YR13
M2 DC PLASMA POWER SUPPLY3 X 400 VAC25A MAX50-60 HZ THOR12K
LS VARIABLE FREQUENCY DRIVE 15HP 11kW IS5 SV110iS5-4N
BOSCH OPTION 1070066920-103 E-A24/0.5 068112-2027
INTERFACE PCI-CM10 PCI-3522A HPCI-DIO5144 EXP1C HPCI-CPD578N ESX180 0Z0-026344F
NACHI AC SERVO MOTOR 2.2kKW MFA220FYSBDA
NACHI AC SERVO MOTOR 2.2kKW MFA220FYSBDB
ULTRATEST ANALOG SWITCH MATRIX II 1700-000012-00
BESTEK INDUSTRIAL COMPUTER HVT-450A BES-4877 (SBC:BNX-S77)
KIOSK TOUCH PANEL PC AFL-315A AFL-315AB-945-E2160/WT-R/1GB/160G AFL31
SMC THERMO-CON HEC105W-1BF-X43
PARKER FL20 Series 30kW SERVO MOTOR FM20-0300F6EEDFL
YASKAWA USAMED-30MA20B
FANUC SERVO AMPLIFIER A06B-6058-H334
HAUG FRIEDRICH-LIST-STR 03.8600.080 PS 080 200
NACHI AC SERVO MOTOR 3.6KW MFA360FSCBS
041B-144-KP1-KS R911295887 NSNP
REXROTH MSK071E-0300-NN-M2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0300-NN-M2-UGL-RNNN
REXROTH MSK071E-0300-NN-S2-UG0-RNNN PERMANENT MAGNET MOTOR
REXROTH MSK071E-0300-NN-S2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0450-NN-S1-UG0-NNNN SERVO MOTOR
REXROTH MSK100B-0200-NN-MLAP0-NNNN SERVO MOTOR 3 PHASE
REXROTH VT-DFPE-C-22/G24K0/2A0V/V R900705156 UNMP
RITTAL SK3217100 NSMP
RIX ESX20M-E012(7248) NSMP
ROCKWELL AUTOMATION 0-58820-2 MULTIBUS CONTROLNET MODULE
ROFIN 625-756130 LASER HEAD
ROSEMOUNT 2051TG5M2B21AE5M4T1A1037 NSMP
ROSEMOUNT 3051CG4A02A1AH2E5B3 PRESSURE TRANSMITTER
ROSEMOUNT 3051L2AG0XD11AAM5Q4 NSMP
ROSEMOUNT 3051L2AG0YD31AAS1E5F1 NSNP
注:聯(lián)系我時(shí),請(qǐng)說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!