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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。Siemens 3VL9300-3MN00
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DKM DAEKYUNG EMPS CONTROLLER DNC-370N
TAMAGAWA TBSiemens Simatic S7 DSQC678/3HAC033556-001 DSQC678
HONEYWELL RM7888 A 1019
KIDDE FENWALL 872450
FISHER ROSEMOUNT ROC-312, ROCPAC W20151X0022
AYDIN CONTROLS 4605647501AL
WESTON DIGITAL PANEL METER 2431 NON-BCD 2431NONBCD
SIEMENS SED2-MODBUS1 1000-6SED2/MOD
BOSTON GEAR PL5090-015-4122101-16.0
Square D Power Logic Power Meter PM820U PM8RDA PM800
ISI ROBOTICS A6A72-1I
Endress+Hauser Proline Promass 83 83M15-ASAAAANAB2AB
SYMAX Square D 8030-PS-25
RELIANCE ELECTRIC 0-58770-420
GPI Gear Flowmeter OM015S003-222G5
Trutzschler PLC Module SNB 1 9 494-59.430.000
YASKAWA YPCT31434-1B YPCT314341B ETX003700 Y788B9149F
Lenze Servo Motor MDSKSBS 031R33
Siemens 7MT-300
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Siemens 9350DC-100-0ZZZZA
GE DS200SDCCG5AHD
EUROTHERM 620L/0022/400/0010/US/ENW/0000/000/B0/000/000
DX15CS8J-PH2
LSX18T-A
Siemens 9350DC-100-0ZZZZA
FISHER ROSEMOUNT CIRCUIT BOARD 01984-2731-0001
ATOS DPHI-2631/DS
General Electric GE IS200VAICH1CBA
Ge IS200VCRCH1ABA
ABB ASEA 5752 0001-BZ
AEG Modicon Modnet DAP 112
ABB LMUSM02
CORPORATION CIRCUIT BOARD 1164BN-04
JERSEY MACHINE INC. SA272-710A
KEB COMBIBOX 0710440-4003
GE DS3800XPEX1B1A 6BA02 Driver Board With DS3820RDMA1A1A
NACHI SUA301C
NEC 163-237060 PC BOARD 4420399 11B
FANUC IC800SLA1002A
Parker Display Keypad Key Pad 6901-00-G 690100G 6901
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HYDAC 02055960
Lenze Connector 2122.IB.0A
THOMSON MOTION CONTROLLER TMC2004CO
DATALOGIC DL BARCODE SCANNER LS6100 LS6100 R4 SH1586 LS6100-R4-SH1586
INDRAMAT PLCB 01-02
GE FANUC IC693APU301M
DEUBLIN UNION FOR WATER AND STEAM V-124902
Siemens card board 6DS1222-8BA
Allen Bradley DSI PWB-00032
ABB 3BDH000320R02
BINKS 54-5353
SICK BARCODE SCANNER CLV265A0012
Schneider Modicon TSX Quantum CPU 140CPU42402
NSK 5208TNGC3
FAG 22209ES.C3
SNR 22210 EA W33 22210EAW33 23.02.11
GENERAL ELECTRIC F31X300CCHAAG1
ENKEL 183-06575
HONEYWELL 30731808-001 R08045055 Q113
PIX B255
RELIANCE ELECTRIC 0-51849-1
PARKER MANUAL VALVE M08734630
MSA / RITTAL 402017 3687134
BAILEY P-HC-DOC-00010000
ROSEMOUNT ANALYTICAL ANALYZER 1054BDC
FENNER CONTREX 8100-0410
RELIANCE ELECTRIC 45C994 CP-3806
General Electric GE IS200VAICH1CBA
GENERIC 463121-0033
GENERAL ELECTRIC IS200IVFBG1AAA MRP580585
Omron touch screen motherboard NT631C-ST151-V1-CPU
NSK 2205E
RELIANCE ELECTRIC R56E1000
SENSORTRONICS 65083S4k-5100
HIRSCHMANN RS20 RS20-0800T1T1SDAEHH05.0.02
ROSEMOUNT 3044CR9
EATON NZM4-XR24-30DC
MICRO MOTION CMF100M328PU
Siemens card board 6DS1222-8BA
Siemens Actuator 331-2961
Xycom 143969-001
Goodyear 5VX1000
NUMATICS 252SS500K000030 1
CONTROL TECHNOLOGY 901C-2571
DEUBLIN UNION FOR WATER AND STEAM V-124902
THOMSON 2 CHANNEL DRIVE ODM-005
Siemens 6ES5923-3UC11
ZNL 22312CCW33
GE ES0622 24VDC IC754VBL06CTD-GD
ABB VCD-02 3HNA006565-001
STAUFF HHBV 20160001 M 11430psi
SQUARE D SY/MAX CLASS 8030 PS35 A1
Eagle 1519
L-B BRUSHLESS DC MOTOR TS 4153 VER.N3 E51 TS4153
ROBOT AND DESIGN G2410C
LUMONICS LASER INPUT REGULATOR LUXTAR LXTR50 E84S0091C
AREX SUPERMIZER SMX4-30K
ERUOTHERM DRIVES 590 DIGITAL SERIES 590DC/00/000
MARPOSS E9066X E9066 X-15 8667A00466
INDRAMAT PERMANENT MAGNET MOTOR 224946 MAC063C-0-MS-2-C/095-A-1/S001
OSHITARI AIR FILTER NLV-72S-A8FA
SHARP ANALOG OUTPUT UNIT JW-2DA
HITEK POWER OLS10K-403-24 A1039190-41 OLS10K 403 24 A103919
HYOSUNG(YASKAWA) AC SERVO MOTOR USAMED-30BA2S
SANKYO SC5000 ROBOT CONTROLLER SC5000-HP-0008
YASKAWA SGMGH-30ACB61
ASAHI ENGINEERING STEPPING MOTOR DRIVER F3M02627B
LENZE 3.9A 3.2kVA INVERTER 33.9323SE.2K.21 EVS9323-EP 00408452
FANUC VELOCITY CONTROL UNIT A06B-6050-H103
PARKER DIGIPLAN BLHX75BN
FANUC MODEL 10S AC SERVO MOTOR A06B-0315-B043
JIE KOREA DIGITAL CAPACITANCE METER HAN-713 HAN-7201
COMDEL DC POWER SUPPLY CX-10KS
INDRAMAT PERMANENT MAGNET MOTOR 262035 MDD090C-N-030-N2L-130PB1
INDRAMAT PERMANENT MAGNET MOTOR 247349 MDD065C-N-040-N2L-095PB0
SIEMENS SIMATIC S7 CPU 417-4H 6ES7 417-4HL04-0AB0
ABB G2200/1DC
SHARP ANALOG OUTPUT UNIT JW-2DA
INDRAMAT AC SERVO CONTROLLER TDM 3.3-020-300-W0
TOUCH PANEL PC AFL-15A-N270 AFL-15A-N270-N270/R/1G-R2
YASKAWA USADED-13YRW11
RELIANCE ELECTRIC / VARIABLE TORQUE, AC / 1VT4207U
INDRAMAT PERMANENT MAGNET MOTOR 226818 MAC090C-0-KD-2-C/110-B-0
ASAHI ENGINEERING STEPPING MOTOR DRIVER F3M02627B
FUJI APR-MX RPXD0100-1T
FANUC AC SERVO MOTOR MODEL 10S A06B-0315-B002
ALLEN-BRADLEY 1394C-SJT22-D
MITSUBISHI / MELFA ROBOT CONTROLLER RV-E14NHC-SA06 / CR-E356-S06
FANUC AC SPINDLE SERVO UNIT A06B-6059-H002#H501
INDRAMAT DIGITAL AC SERVO CONTROLLER TDM1.3-050-300-W1-000
YASKAWA SGMGH-14A2A-YR13
M2 DC PLASMA POWER SUPPLY3 X 400 VAC25A MAX50-60 HZ THOR12K
LS VARIABLE FREQUENCY DRIVE 15HP 11kW IS5 SV110iS5-4N
BOSCH OPTION 1070066920-103 E-A24/0.5 068112-2027
INTERFACE PCI-CM10 PCI-3522A HPCI-DIO5144 EXP1C HPCI-CPD578N ESX180 0Z0-026344F
NACHI AC SERVO MOTOR 2.2kKW MFA220FYSBDA
NACHI AC SERVO MOTOR 2.2kKW MFA220FYSBDB
ULTRATEST ANALOG SWITCH MATRIX II 1700-000012-00
BESTEK INDUSTRIAL COMPUTER HVT-450A BES-4877 (SBC:BNX-S77)
KIOSK TOUCH PANEL PC AFL-315A AFL-315AB-945-E2160/WT-R/1GB/160G AFL31
SMC THERMO-CON HEC105W-1BF-X43
PARKER FL20 Series 30kW SERVO MOTOR FM20-0300F6EEDFL
YASKAWA USAMED-30MA20B
FANUC SERVO AMPLIFIER A06B-6058-H334
HAUG FRIEDRICH-LIST-STR 03.8600.080 PS 080 200
NACHI AC SERVO MOTOR 3.6KW MFA360FSCBS
041B-144-KP1-KS R911295887 NSNP
REXROTH MSK071E-0300-NN-M2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0300-NN-M2-UGL-RNNN
REXROTH MSK071E-0300-NN-S2-UG0-RNNN PERMANENT MAGNET MOTOR
REXROTH MSK071E-0300-NN-S2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0450-NN-S1-UG0-NNNN SERVO MOTOR
REXROTH MSK100B-0200-NN-MLAP0-NNNN SERVO MOTOR 3 PHASE
REXROTH VT-DFPE-C-22/G24K0/2A0V/V R900705156 UNMP
RITTAL SK3217100 NSMP
RIX ESX20M-E012(7248) NSMP
ROCKWELL AUTOMATION 0-58820-2 MULTIBUS CONTROLNET MODULE
ROFIN 625-756130 LASER HEAD
ROSEMOUNT 2051TG5M2B21AE5M4T1A1037 NSMP
ROSEMOUNT 3051CG4A02A1AH2E5B3 PRESSURE TRANSMITTER
ROSEMOUNT 3051L2AG0XD11AAM5Q4 NSMP
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注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!