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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。Siemens 3VL9300-3MN00
REXROTH MHD090B-058-PP1-UN R911276758 REMAN
REXROTH MHD1Sew Eurodrive Serial Interface Type: USS21A
Lenze inverter drives 8400 Stateline C Type: E 84 avsce 7524VBO
Lenze Backplane Single Drive Size 2 Type: E 94 azps 0074N/15128853
Sew movidrive inverter type: MDV60A0055-5A3-4-00/8264856
Endress + Hauser Loop Meter Type: VU 2550-BPA
Dunkermotoren Mican Stick adrekodierung/Cable - 16597.59018
Lenze Installation Kit Type: E 827 zbht/401749.001
Sick Inductive Sensor IME18 -08 nppzc 0SS17/1056069
Siemens 6ES5 712-8BC50 S5 6ES5712-8BC50
Beckhoff KL9110
Lenze Brake Resistor Type: Australian 370R150W
Phoenix Contact Power Trio-PS/1AC/24DC/2,5/2866268
Klockner Moeller Mains Filter Type: DE4-LZ3-ZK2-V4
Sick Inductive n?hrungssensor IM12-04NPS-ZC1/6011983
IFM IGM201 Inductive Sensor igkco 12-askg/MUS-104-DRS
Sew movidrive Type: MDV60A0075-5A3-4-00
Sick Inductive n?hrungssensor IM08-04NPO-ZT1/7900015
IFM IEB3002 BPKG/V4A/6M
Alsthom Parvex NFC 53220 AMS 2 Converter type: AMS4381020
Phoenix Contact Type: PPC 5115 AU01/Model: DVG-OTC5115 030-AC
Parker Drive Control Keypad Display Model: 6511-RS232-00-G/BS:006 - FW:1V1
Siemens Simatic S5-95U 6ES5 095-8MA04 E:01
Bosch Rexroth Baugruppe Typ: EVS / 1070080542 - 503
Siemens 6ES5535-3LB12 Communication Processor INCL. 6ES5376-0AA11
Lenze servo converter type: EVS 9324 – CPV003/33.9324PC.8G.91.V003
Schneider Electric Altivar 312 Type: ATV312HD15N4
Sick VL18-4P3140 Sensor 6013533
Siemens 3RV2011-1JA10
Beckhoff output terminal KL2622
Lenze 8400 starteline C Type: E 84 avsce 7524SBO
Siemens Digital Input 6ES5430-4UA12/6ES5 430-4UA12
Stanley Q3000P Sigma Module Model: 21A100301
Siemens 6ES5453-UA12/E
NORDAC Vector Inverter Type: SK 4000/3
Siemens 6GK7 443-1EX02-0XE0
Lenze inverter drives 8400 Stateline C E 84 avsce 4024VX7
Siemens 3RV1031-4DA10
Siemens Micromaster 4 SINAMICS 6se6400-3cc01-0ab3
Siemens Simatic S5 6ES5 525-3UA21/E:06
Lenze funkenstoerfilter/RFI Type: E82ZZ37112B220
Lenze servo converter type: EVS9327-EP/33.9327PE.2R.26-V910
MITSUBISHI A8GT-J61BT13
Lenze Spark Noise Filter Rfi Type: E82ZZ75134B210
Digital panel instrument Type: dsa13-na40/a20r-20
Indramat Rack MT-CNC Type: MTC02.5-C03 - L 1 * Q10-B2-L1-FW/LK
Lenze Brake Resistor Type: Australian 370R150W
Sick amv40-011/amv40011
Schneider Electric Altivar 212 Type: ATV212WU15N4C
Stanley SG-Alpha - 202-001
Klockner Moeller Mains Filter Type: DE4-LZ3-ZK2-V4
Siemens Simatic S5 6ES5 464-8MD11
Sew Eurodrive DFP PROFIBUS FMS/DP 8227241.12
Bonfiglioli RFI Filter Type: F1060701-Sefl-E9S-0.75-F7
Lenze function module Standard PT 100/3G Type: E 82
Siemens LOGO 6ED1 055-1MB00-0BA1/E
Allen Bradley Powerflex 700 20 BC 3 P 5 a 0 AYNANC 0 Type: 1/IP20
Ahlbrandt System Mesh Filter Type: TD 3002
Lenze 9220 Servo Drive Type: EVS9224-E/33.9224 E.5C.51
Lenze Single Drive L-Force Type: E 94 Ashe 0474
Lenze DS network Throttle 3x3, 5mH +/-10% 5,5A/3816/34692
Schneider Electric Contactor Relay LC1D093BL
MITSUBISHI Connection Cable for Programmable Controller Type: AC06B
Rexroth Indramat Permanent Magnet Motor MAC090B-0-JD-1-B/130-B-2/IO1000/S019
Siemens Simatic S5 6ES5 525-3UA21/E:06
Lenze AC Filter Type: EZN3A1500H003
Lenze Interbus S Bus Drive Type: EMF2111IB
Rexroth Indramat Permanent Magnet Motor MAC090B-0-JD-1-B/130-B-2/IO1000/S019
Beckhoff EL1002
Digital panel instrument Type: da13-na40/d20r-4
12A-024-PG0-BN SERVO MOTOR
REXROTH MKD041B-144-GP0-KN UNMP
REXROTH MKDYASKAWA JZRCR-XSU02
DKM DAEKYUNG EMPS CONTROLLER DNC-370N
TAMAGAWA TBL-B BRUSHLESS DC MOTOR TS 4153 VER.N3 E51 TS4153
ROBOT AND DESIGN G2410C
LUMONICS LASER INPUT REGULATOR LUXTAR LXTR50 E84S0091C
AREX SUPERMIZER SMX4-30K
ERUOTHERM DRIVES 590 DIGITAL SERIES 590DC/00/000
MARPOSS E9066X E9066 X-15 8667A00466
INDRAMAT PERMANENT MAGNET MOTOR 224946 MAC063C-0-MS-2-C/095-A-1/S001
OSHITARI AIR FILTER NLV-72S-A8FA
SHARP ANALOG OUTPUT UNIT JW-2DA
HITEK POWER OLS10K-403-24 A1039190-41 OLS10K 403 24 A103919
HYOSUNG(YASKAWA) AC SERVO MOTOR USAMED-30BA2S
SANKYO SC5000 ROBOT CONTROLLER SC5000-HP-0008
YASKAWA SGMGH-30ACB61
ASAHI ENGINEERING STEPPING MOTOR DRIVER F3M02627B
LENZE 3.9A 3.2kVA INVERTER 33.9323SE.2K.21 EVS9323-EP 00408452
FANUC VELOCITY CONTROL UNIT A06B-6050-H103
PARKER DIGIPLAN BLHX75BN
FANUC MODEL 10S AC SERVO MOTOR A06B-0315-B043
JIE KOREA DIGITAL CAPACITANCE METER HAN-713 HAN-7201
COMDEL DC POWER SUPPLY CX-10KS
INDRAMAT PERMANENT MAGNET MOTOR 262035 MDD090C-N-030-N2L-130PB1
INDRAMAT PERMANENT MAGNET MOTOR 247349 MDD065C-N-040-N2L-095PB0
SIEMENS SIMATIC S7 CPU 417-4H 6ES7 417-4HL04-0AB0
ABB G2200/1DC
SHARP ANALOG OUTPUT UNIT JW-2DA
INDRAMAT AC SERVO CONTROLLER TDM 3.3-020-300-W0
TOUCH PANEL PC AFL-15A-N270 AFL-15A-N270-N270/R/1G-R2
YASKAWA USADED-13YRW11
RELIANCE ELECTRIC / VARIABLE TORQUE, AC / 1VT4207U
INDRAMAT PERMANENT MAGNET MOTOR 226818 MAC090C-0-KD-2-C/110-B-0
ASAHI ENGINEERING STEPPING MOTOR DRIVER F3M02627B
FUJI APR-MX RPXD0100-1T
FANUC AC SERVO MOTOR MODEL 10S A06B-0315-B002
ALLEN-BRADLEY 1394C-SJT22-D
MITSUBISHI / MELFA ROBOT CONTROLLER RV-E14NHC-SA06 / CR-E356-S06
FANUC AC SPINDLE SERVO UNIT A06B-6059-H002#H501
INDRAMAT DIGITAL AC SERVO CONTROLLER TDM1.3-050-300-W1-000
YASKAWA SGMGH-14A2A-YR13
M2 DC PLASMA POWER SUPPLY3 X 400 VAC25A MAX50-60 HZ THOR12K
LS VARIABLE FREQUENCY DRIVE 15HP 11kW IS5 SV110iS5-4N
BOSCH OPTION 1070066920-103 E-A24/0.5 068112-2027
INTERFACE PCI-CM10 PCI-3522A HPCI-DIO5144 EXP1C HPCI-CPD578N ESX180 0Z0-026344F
NACHI AC SERVO MOTOR 2.2kKW MFA220FYSBDA
NACHI AC SERVO MOTOR 2.2kKW MFA220FYSBDB
ULTRATEST ANALOG SWITCH MATRIX II 1700-000012-00
BESTEK INDUSTRIAL COMPUTER HVT-450A BES-4877 (SBC:BNX-S77)
KIOSK TOUCH PANEL PC AFL-315A AFL-315AB-945-E2160/WT-R/1GB/160G AFL31
SMC THERMO-CON HEC105W-1BF-X43
PARKER FL20 Series 30kW SERVO MOTOR FM20-0300F6EEDFL
YASKAWA USAMED-30MA20B
FANUC SERVO AMPLIFIER A06B-6058-H334
HAUG FRIEDRICH-LIST-STR 03.8600.080 PS 080 200
NACHI AC SERVO MOTOR 3.6KW MFA360FSCBS
041B-144-KP1-KS R911295887 NSNP
REXROTH MSK071E-0300-NN-M2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0300-NN-M2-UGL-RNNN
REXROTH MSK071E-0300-NN-S2-UG0-RNNN PERMANENT MAGNET MOTOR
REXROTH MSK071E-0300-NN-S2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0450-NN-S1-UG0-NNNN SERVO MOTOR
REXROTH MSK100B-0200-NN-MLAP0-NNNN SERVO MOTOR 3 PHASE
REXROTH VT-DFPE-C-22/G24K0/2A0V/V R900705156 UNMP
RITTAL SK3217100 NSMP
RIX ESX20M-E012(7248) NSMP
ROCKWELL AUTOMATION 0-58820-2 MULTIBUS CONTROLNET MODULE
ROFIN 625-756130 LASER HEAD
ROSEMOUNT 2051TG5M2B21AE5M4T1A1037 NSMP
ROSEMOUNT 3051CG4A02A1AH2E5B3 PRESSURE TRANSMITTER
ROSEMOUNT 3051L2AG0XD11AAM5Q4 NSMP
ROSEMOUNT 3051L2AG0YD31AAS1E5F1 NSNP
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!