在全球范圍內(nèi)采購自動化零件
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集散控制系統(tǒng)（Distributed Control System－DCS）集計算機技術、控制技術、通信技術、CRT技術于一體，廣泛應用于生產(chǎn)過程控制系統(tǒng)。隨著計算機和網(wǎng)絡技術的飛速發(fā)展，產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)（Fieldbus Control System－FCS）。但國內(nèi)生產(chǎn)企業(yè)的情況是：大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段，采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應用廣泛、技術成熟，在現(xiàn)有的技術條件和市場條件下，F(xiàn)CS還不能完全取代DCS，而且目前現(xiàn)場總線設備和系統(tǒng)還十分昂貴。因此，除了新建企業(yè)外，國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術，而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項目中，對3個生產(chǎn)單元已有的DCS和PLC進行改造，增加通信功能，實現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設階段，分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外，在廠部設有總調(diào)度室，但是總調(diào)度室的監(jiān)控水平較為落后，改造之前基本上不能對各個生產(chǎn)單元進行監(jiān)控。為了適應生產(chǎn)需要，提高生產(chǎn)效率，改善操作條件，加強監(jiān)控手段，確保各生產(chǎn)裝置的正常運行，急需對各生產(chǎn)單元和總調(diào)度室進行技術和設備的更新改造，從而能在總調(diào)度室對各裝置進行監(jiān)視管理，及時了解各裝置的運行情況，達到指揮及時和調(diào)度準確的目的。 2．1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設備，主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造（系統(tǒng)結(jié)構(gòu)見圖2—1）： ??四期污水處理生產(chǎn)單元控制設備配置了兩套ALLEN－BRADELY公司PLC設備。25塊開關量輸入信號卡，可采集384點信號；7塊開關量輸出信號卡，可輸出112點信號；3塊模擬量輸入信號卡，可采集24點信號。兩套AB—PLC通過DH＋（數(shù)據(jù)高速通道）實現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機上分別增加以太網(wǎng)卡，通過以太網(wǎng)將實時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點信號；1塊模擬量輸入信號卡，可采集8點信號。系統(tǒng)運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5－115UPLC上增加RS－232通訊模塊（CP524）和1臺現(xiàn)場操作站，用點對點方法連接，使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上，與總調(diào)度室監(jiān)控計算機通信。但RS－232傳輸速率只有9600bps，操作站僅對現(xiàn)場起到監(jiān)視作用。Siemens 3VL9300-3MN00
REXROTH MHD090B-058-PP1-UN R911276758 REMAN
REXROTH MHD112A-024-PG0-BN SERVO MOTOR
REXROTH MKD041B-144-GP0-KN UNMP
REXROTH MKDYAWenglor Reflex Pushbutton yp05pa3
Festo parallel gripper hgpt - 35-a-b 560210
Schunk RH 907 2 Finger parallel gripper 360200
SMC parallel gripper mhzl 2-16d
Festo Mini Sled DGST - 10-20-E1A 8078840
Schunk paralelgreifer PGN 100-2 370152
Vegetable Diaphragm Valve 667/25/d 0114-2-0101
WAGO Output Module 750-560
Festo rotary actuator dsr-16-180-p 11910
Basler Camera Land Camera acA1300-30gm
Schunk paralelgreifer MPG 64 as 0340044
WAGO field bus module 750-461 2ai pt100
BALLUFF Fork light barrier BGL 80a-001-s49 bgl0023
Rexroth (aventics) Pressure Control Valve 304 0821302 055
SMC COMPACT Sled mxs8-30
INA Linear Bearing Linear Guide LFL20-SF
Rexroth Mini Sled 0821406515
SMC COMPACT CYLINDER mgpm 12-75
PEPPERL + Fuchs Safety Light Curtain SLA5-R 417681
Murr I/O Module k3 Masi 67 56414
AFAG Linear Module lm20/30 11001720
Schunk paralelgreifer PGN 100-1 0370102
SMC process Pump pax1112-f03
Schmersal Actuator Element AZ/AZM 415-b30-02 101139954
Sick Barcode Scanner CLV421-0010 1022547
Rexroth Throttle Valve 0811320025 0 811 320 025
Festo Solenoid valve jmfh - 5-1/2 10166
SMC COMPACT Sled mxq16-20
Schunk paralelgreifer PGN+125-1 0371103
Festo and building block zk-2-r-m5
Montech Precision paralelgreifer gpp-1 41357
Festo paralelgreifer hgp-06-a 174815
WAGO Analog input terminal 750-485 4045 454725556
Festo paralelgreifer hgpl - 14-40-a 535852
SMC variants Cylinder MY1M16G-300
SMC COMPACT Sled mxs16-75
Norgren pressure regulator 11-842-001
Festo Solenoid valve bmch - 2-3-1/8 6686
Mushroom Sensor Cable 380210
Norgren start valve p72f-3gc-pfa
Festo Solenoid valve jmvh - 5-3/8-b 14948
ASCO JOUCOMATIC Pneumatic Valve e290a002
Bosch Rexroth Rotation Cylinder 0822930205
SMC paralelgreifer MHF2-12D1
Schunk Electric Module SWO R17-A 9941386
Festo valve block vmpa 556838 5333 55 533360 533352
SMC 2-finger gripper MHS2-63D
Festo Compact Cylinder ADVU - 50-30-A-P-A-S20 156066
Festo Twin Piston Cylinder DPZ-10-50-P-A 32684 #2
Norgren pneumatic cylinder na/8100/100
Norgren Valve Island vs181000685
Festo Flat Cylinder DZF-32-10-A-P-A-S2 161260
DKF nadelllager nu4910v
Festo Linear Drive dgp-12-110-pa-b 158970
Stegmann Encoder Encoder DG 600 11
Festo Twin Piston Cylinder dpz-16-50-p-a 32689
Festo Vacuum Suction Nozzle VADMI - 95-P 162528
Schunk paralelgreifer PGN 80-2 370151
Sick Fiber LBSR 163000 5324 541
Festo valve Island 7820-3320-360
Baumer Ind.. Proximity Switch IWRM 18u9704/s14
Sick REFLECTION LIGHT BARRIER WL100L-F2131 6030709
IFM Flow Sensor sf3204 sfr12abb/us
Festo Maintenance Unit lfr-1/4-d - Mini-KD 185745
Festo Solenoid valve mfh-5-1/8 9982
SMC Rotary Actuator crb2bw30-90d
Solenoid VALVE NORGREN 2623079
Wenglor Laser Button yn44pa3
Tapered Roller Bearing Timken 399a 30000
Festo Standard cylinder DNC-100-50-PPV-A 163467
Festo Führungseinheit FEN-20-80-KF 33482
Tesa Precision Measuring Probe 03230061 gt272
Festo Shock Absorber DG-GA-25-YSR 192875
Festo Swivel Module dsm-12-270-p-fw 157657
Festo Solenoid valve jmfh - 5-1/8 8820
Norgren Linear Drive m/46040/250
Schunk paralelgreifer pgn+100-2 371152
OMRON SENSOR E3MC-MX41
Schunk paralelgreifer PSH 22/1 0302122
IFM Efector 200 Reflex Light Switches os5018
Schunk 2 Finger Parallel Grip RH 917 360135
SKAWA JZRCR-XSU02
DKM DAEKYUNG EMPS CONTROLLER DNC-370N
TAMAGAWA TBL-B BRUSHLESS DC MOTOR TS 4153 VER.N3 E51 TS4153
ROBOT AND DESIGN G2410C
LUMONICS LASER INPUT REGULATOR LUXTAR LXTR50 E84S0091C
AREX SUPERMIZER SMX4-30K
ERUOTHERM DRIVES 590 DIGITAL SERIES 590DC/00/000
MARPOSS E9066X E9066 X-15 8667A00466
INDRAMAT PERMANENT MAGNET MOTOR 224946 MAC063C-0-MS-2-C/095-A-1/S001
OSHITARI AIR FILTER NLV-72S-A8FA
SHARP ANALOG OUTPUT UNIT JW-2DA
HITEK POWER OLS10K-403-24 A1039190-41 OLS10K 403 24 A103919
HYOSUNG(YASKAWA) AC SERVO MOTOR USAMED-30BA2S
SANKYO SC5000 ROBOT CONTROLLER SC5000-HP-0008
YASKAWA SGMGH-30ACB61
ASAHI ENGINEERING STEPPING MOTOR DRIVER F3M02627B
LENZE 3.9A 3.2kVA INVERTER 33.9323SE.2K.21 EVS9323-EP 00408452
FANUC VELOCITY CONTROL UNIT A06B-6050-H103
PARKER DIGIPLAN BLHX75BN
FANUC MODEL 10S AC SERVO MOTOR A06B-0315-B043
JIE KOREA DIGITAL CAPACITANCE METER HAN-713 HAN-7201
COMDEL DC POWER SUPPLY CX-10KS
INDRAMAT PERMANENT MAGNET MOTOR 262035 MDD090C-N-030-N2L-130PB1
INDRAMAT PERMANENT MAGNET MOTOR 247349 MDD065C-N-040-N2L-095PB0
SIEMENS SIMATIC S7 CPU 417-4H 6ES7 417-4HL04-0AB0
ABB G2200/1DC
SHARP ANALOG OUTPUT UNIT JW-2DA
INDRAMAT AC SERVO CONTROLLER TDM 3.3-020-300-W0
TOUCH PANEL PC AFL-15A-N270 AFL-15A-N270-N270/R/1G-R2
YASKAWA USADED-13YRW11
RELIANCE ELECTRIC / VARIABLE TORQUE, AC / 1VT4207U
INDRAMAT PERMANENT MAGNET MOTOR 226818 MAC090C-0-KD-2-C/110-B-0
ASAHI ENGINEERING STEPPING MOTOR DRIVER F3M02627B
FUJI APR-MX RPXD0100-1T
FANUC AC SERVO MOTOR MODEL 10S A06B-0315-B002
ALLEN-BRADLEY 1394C-SJT22-D
MITSUBISHI / MELFA ROBOT CONTROLLER RV-E14NHC-SA06 / CR-E356-S06
FANUC AC SPINDLE SERVO UNIT A06B-6059-H002#H501
INDRAMAT DIGITAL AC SERVO CONTROLLER TDM1.3-050-300-W1-000
YASKAWA SGMGH-14A2A-YR13
M2 DC PLASMA POWER SUPPLY3 X 400 VAC25A MAX50-60 HZ THOR12K
LS VARIABLE FREQUENCY DRIVE 15HP 11kW IS5 SV110iS5-4N
BOSCH OPTION 1070066920-103 E-A24/0.5 068112-2027
INTERFACE PCI-CM10 PCI-3522A HPCI-DIO5144 EXP1C HPCI-CPD578N ESX180 0Z0-026344F
NACHI AC SERVO MOTOR 2.2kKW MFA220FYSBDA
NACHI AC SERVO MOTOR 2.2kKW MFA220FYSBDB
ULTRATEST ANALOG SWITCH MATRIX II 1700-000012-00
BESTEK INDUSTRIAL COMPUTER HVT-450A BES-4877 (SBC:BNX-S77)
KIOSK TOUCH PANEL PC AFL-315A AFL-315AB-945-E2160/WT-R/1GB/160G AFL31
SMC THERMO-CON HEC105W-1BF-X43
PARKER FL20 Series 30kW SERVO MOTOR FM20-0300F6EEDFL
YASKAWA USAMED-30MA20B
FANUC SERVO AMPLIFIER A06B-6058-H334
HAUG FRIEDRICH-LIST-STR 03.8600.080 PS 080 200
NACHI AC SERVO MOTOR 3.6KW MFA360FSCBS
041B-144-KP1-KS R911295887 NSNP
REXROTH MSK071E-0300-NN-M2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0300-NN-M2-UGL-RNNN
REXROTH MSK071E-0300-NN-S2-UG0-RNNN PERMANENT MAGNET MOTOR
REXROTH MSK071E-0300-NN-S2-UG1-RNNN SERVO MOTOR
REXROTH MSK071E-0450-NN-S1-UG0-NNNN SERVO MOTOR
REXROTH MSK100B-0200-NN-MLAP0-NNNN SERVO MOTOR 3 PHASE
REXROTH VT-DFPE-C-22/G24K0/2A0V/V R900705156 UNMP
RITTAL SK3217100 NSMP
RIX ESX20M-E012(7248) NSMP
ROCKWELL AUTOMATION 0-58820-2 MULTIBUS CONTROLNET MODULE
ROFIN 625-756130 LASER HEAD
ROSEMOUNT 2051TG5M2B21AE5M4T1A1037 NSMP
ROSEMOUNT 3051CG4A02A1AH2E5B3 PRESSURE TRANSMITTER
ROSEMOUNT 3051L2AG0XD11AAM5Q4 NSMP
ROSEMOUNT 3051L2AG0YD31AAS1E5F1 NSNP
注：聯(lián)系我時，請說是在“傲立機床網(wǎng)”上看到的，謝謝！
