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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。 1746-BAS /C Allen bradley
S1500e-T SmartSight S1500ET with DV1280 68-128-1
2803-VIM2 Allen braFuji Electric Inverter/inverter type: FVR0. 75E9S-4EN
Sew movidrive Compact Type: MCF41A0030-503-4-00
Sew movidrive Compact Type: MCF41A0015-503-4-00
Moeller Eaton Touch Panel MK2-230-57MPN-1-10
Fuji FRENIC 5000g11 Type: frn5.5g11s-4cx
Cherry Corp LCD Display Module Model: W424-4040/UPD
Lenze inverter type: 638 E.3F/1.7122.0424
Lenze inverter type: 33.4902-E/33-4902E.3D.40
Lenze inverter type: E82EV152K2C000/E82EV152_2C000
ELAU PACDRIVE MC-4/11/05/230 SL/HW: A0D403
Baumuller control device BUS6V X41 Type: BUS6-VC-AE-0014
Lenze inverter drives 8400 MOTEC Type: E 84 dgdvb 55242PS
Control Panel/Model-EK33 6ZA953-7
Lenze servo converter EVF9326-EV/33.9326VE.3K.21
Keb Combivert Type: 12.F5.C1B-350A
Siemens Sinumerik 6FC4600-1AS01
Lenze Diagnostics Cable Type: E82ZWL025
Alstom alspa MV1000 Inverter Type MV1018
Siemens Simatic S7-400 CPU 6ES7412-1XJ07-0AB0/E:01
Siemens sivolt - A/V AC Plate MLFB: 6SG2220-1CA00
Berger Lahr Servo Motor Type: BSH0703P01F1A
B&r servomotor 8LVA13.B1015D000-0
Lenze frequezumrichter Type: EVF9322-EV/33.9322VE.3O.23
ESA Touch Panel/Control Terminal VT185W000ETN
Lenze inverter type: E82EV752K4C
IDAM Inverter model: dsmrw 253x-2-24
Siemens Simatic S5 6ES5 308-3UC21
Siemens Simatic Zentralbaugruppe 6ES7 414-3XJ04-0AB0
Siemens supplementary EMC Filter 6SE6400-2FS01-6BDO
Siemens 6SN1123-1AB00-0HA1
Lenze inverter 8200 Vector Type: E82EV551K2C200
Lenze 8200 MOTEC Type: E82MV402_4B001
Siemens Operator Panel 6SE6400-OAP00-OAA1
Schneider Electric Altivar 32 Type: ATV32H037N4
Siemens Simatic S5 100 SP5-APB1 G22910-F0021-L-A - E:02
Moeller Inverter Type: DV4-340-3K0
Lenze drives 8400 MOTEC 4,0 KW Type: E 84 dgdvb 40242PS
Lenze PROFIBUS DP Type: EMF2133IB
Lenze inverter board 33.8601.SP. 1B-13.001
Siemens Simatic PROGRAMMER PG 605U Type: 6ES5 605-OUA11
Lenze servo converter type: EVS9324-ES/33.9324.SE.7C.70
Lauer Vpc Take Off Line Type: VT215e.II.NTR
MITSUBISHI AC Servo Mr J Inverter model: MR-J2S-200A
Siemens Simatic S7 6ES7 331-7KB02
Bosch Rexroth indradrive HCS02 kompaktumrichter Type: HCS02.1E-W0028
Lenze inverter type: E82EV552K4C
Siemens Operator Panel OP 15-A Type: 6AV3515-1EB00/E
Fuji Electric Inverter/inverter type: FVR0. 4E9S-4EN
Baumüller built - in Single Power Unit Type: BM4426-ST1-01242-0311
Siemens 6SE3290-0XX87-8BF0
Keb Combivert Type: 12.F5.C1B-350A
Siemens Sinumerik 6FC4600-1AS01
Lenze Diagnostics Cable Type: E82ZWL025
Lenze Hand Terminal E82 C Type: E82ZBH-C
Siemens Sipart DR20 S Compact Controller 6DR2001-1A
Schneider Electric Altivar 32 Type: ATV32H037N4
Berger Lahr Servo Motor Type: BSH0703P01F1A
Datalogic Barcode Bar Code Scanner DS4600A-2000
Siemens Simatic S5 100 SP5-APB1 G22910-F0021-L-A - E:02
Baumüller installation-Static Converter Unit Typ:BUS21-15/30-30-001/95312554
Beckhoff AC Servo Motor Type: AM3031-OCO1 - OOOO
ESA Touch Panel/Control Terminal VT185W000ETN
Lenze inverter type: E82EV752K4C
Lenze inverter ESMD 751L4TXAXX1H24
Siemens Simatic S5 6ES5 308-3UC21
Siemens 6ES7 414-3XJ04-0AB0
Lenze servo converter type: EVS9324-ES/33.9324.SE.7C.70
Lauer Industrial PC Touch Panel Type: EPC-LX-1500tc
Festo CPE14-M1BH-5L-1/8
Lenze inverter 8200 Vector Type: E82EV551K2C200
Lenze 8200 MOTEC Type: E82MV402_4B001
MITSUBISHI AC Servo Mr J Inverter model: MR-J2S-200A
ABB 2CDS 253 001 R0104
Lenze drives 8400 MOTEC 4,0 KW Type: E 84 dgdvb 40242PS
Siemens EM 223 Type: 6ES7223-1BH22-0XA0/E:03
Lauer Vpc Take Off Line Type: VT215e.II.NTR
Lenze application PT Type: E 82
Baumüller built - in Single Power Unit Type: BM4426-ST1-01242-0311
Seidel Kollmorgen SERVOSTAR 601-I/O/S60100-EI
Bosch Rexroth indradrive HCS02 kompaktumrichter Type: HCS02.1E-W0028
Lenze inverter type: E82EV552K4C
AMK Amkasyn Servo Driver servo controllers Type: KU 3 incl. KU-R01 + KU-SC1
Lenze Keypad X400 Type: ezaebk 1001
Sew movidrive Type: MDV60A-0015-5A3-4-00
Type: 20F/45058-9645-604143
Beijer Electronics E200 Type: 02800F
Schneider Electric Module for emergency-stop type: xpsav 11113P/24V
Multicomat Programmable Time Delay/RELAY Type: RS41-M/ATX - VDE 0435/0110
Lenze inverter drives 8400 Type: E 84
Baumüller X9 leistunsmodul Type: Bus 3-10/20-30 -002/92300756
Posital winkelcodierer Encoder OCD-CAA1B-1213-T12C-PRN-257
Lauer Topline Midi Control Console PC 900 Vers.: PG 900.202.6
MITSUBISHI Power Switch 2CM009 Model NF250-SEV
ABB ACS 600 Type: ACS60100065000C1200000
OMRON DeviceNet Unit Type: CJ1W-DRM21
Lenze Invertes drives 8400 Type: E 84
Lenze inverter type: 33.8202_E/33.8202-E.1D.11
ESA VT170W Type: VT170WA0000
dley
1492-XIM24-8R Allen Bradley
FRN 20 FRN 15 BLA010 Gould TRS400R
SPD24301B
XCK J167
Allen Bradley 1746-P2 series C 1746P2 W241
1746-N2 /B Allen Bradley
P-B2Q6R1-M3R0-K
6ES7 322-1HH00-0AA0 Siemens
CJ1W-OC201
1784-CP7 Allen Bradley
SDN 10-24-100P
1791-8BC /B Allen Bradley
1771-OW16 /B Allen Bradley
1746-P1 Allen Bradley
1746-C16 Allen Bradley
1794-TB3 Allen Bradley
1771-SN /B Allen Bradley
1746-OW16 /D Allen Bradley
1769-OB16 Allen Bradley
6ES7 153-1AA02-0XB0 Siemens
1784-KTCX15/B Allen Bradley
1771-P4S Allen Bradley
1794-TB32 Allen Bradley
Dummy AS5035.001
Zander Aachen SR2C 472152 W60
Allen Bradley 1794-IB32
500-5002 Siemens
77135-231-51 H Allen Bradley
1771-OAD /C Allen Bradley
IPM2-P0904HA
96254872 series C rev Q Allen Bradley
1734-MB & RTB Allen Bradley
A03B- 0807- C102 AID32B1 GE
1791-24B8 Allen Bradley
Moore 15733-41-1
1746-OW16 /C Allen Bradley
500-5032 Texas Instruments Siemens
Sandvik TLGP-4189L 1015 144311-516
1756-CNBR /D Allen Bradley
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!