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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見(jiàn)圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開(kāi)關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開(kāi)關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開(kāi)關(guān)操作與全模擬流程盤(pán)顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
6351 AERA MFC FC-PA786C FC-PA786CT-BF3729 OMRON INTERACTIVE DISPLAY W/ NT600M-LB122 C200H I/F UNIT NT20M-DT121-V2
14300 APPLIED MATERIALS PEDESTAL,PIB,300MM A101 HEATER ASSY 0010-27432
6407 UNIT MFC ULTRA CLEAN METAL SEAL UFC-1560A
20860 ASML PCB ASSY 4022.437.0126
22577 DELTA TAU UMAC AC POWER SUPPLY, 603269-106, LFVLT130-4102 ACC-E1
1260 LOVE CONTROLS CORP SELF TUNE PLUS TEMPERATURE CONTROLLER 321
1178 TELETRON REGULATED DC POWER SUPPLY TC-2404Q
T264 MKS BARATRON PRESSURE TRANSDUCER, 133.32 PA 626A-22895
1645 TSURUGA ELECTRIC INTERGRATING DIGITAL PANEL METER 461A-04-A-04T-R
10432 PANASONIC CCD W/ NIKON TV LENS TRINOCULAR COUPLER (C-0.45X) GP-KS162HDE
5683 NOVELLUS FORK, CERAMIC, C2SEQ-X 15-277460-00
13224 ADAPTEC ULTRA2-LVD/SE SCSI CONTROLLER CARD AHA-2930U2
20432 APPLIED MATERIALS GASLINE MIXED, LOWER ISOLATOR, HT BESC 0050-75729
21928 APPLIED MATERIALS ASSEMBLY, RTPC MODULE, 0100-01540, 0100-01539 0010-28579
4176 ALLEN-BRADLEY SLC500 10-SLOT CHASSIS W/ POWER SUPPLY 1746-P2 1746-A10
D22 HONEYWELL UV SENSOR C7035A1023
1655 TOKYO ELECTRONIC CCD CAMERA CONTROLLER CS3500
12071 FESTO SWIVEL MODULE DSM-B, FLANGED SHAFT, P/N: 547597 DSM-16-270-FW-A-B
10243 APPLIED MATERIALS ASSY, TI VIEW LID, CVD 0010-38023
10791 NIKON 50X MICROSCOPE OBJECTIVE LENS LEITZ WETZLAR PLAN L50X / 0.60
16472 APPLIED MATERIALS CABLE ASSY JM9 GP PCB TO P4 0140-23338
13745 APPLIED MATERIALS HOSE ASSEMBLY CATHODE TO BLK HD, 1/2 TS 0190-04985
16475 APPLIED MATERIALS CABLE ASSY, PX9 PRESSURE XDCRS CHX, 5.7FT 0140-23334
22134 ETEL MULTIPLE OVERLOAD PROTECTION CONTROLLER DSCDM332-111C-000C
20432 APPLIED MATERIALS GASLINE MIXED, LOWER ISOLATOR, HT BESC 0050-75729
21928 APPLIED MATERIALS ASSEMBLY, RTPC MODULE, 0100-01540, 0100-01539 0010-28579
4176 ALLEN-BRADLEY SLC500 10-SLOT CHASSIS W/ POWER SUPPLY 1746-P2 1746-A10
12174 SMC AIR SLIDE TBL, CROSS ROLLER GUIDE W/ SENSOR D-A93 MXS8-10AS-A93L
12071 FESTO SWIVEL MODULE DSM-B, FLANGED SHAFT, P/N: 547597 DSM-16-270-FW-A-B
10243 APPLIED MATERIALS ASSY, TI VIEW LID, CVD 0010-38023
10791 NIKON 50X MICROSCOPE OBJECTIVE LENS LEITZ WETZLAR PLAN L50X / 0.60
16472 APPLIED MATERIALS CABLE ASSY JM9 GP PCB TO P4 0140-23338
13745 APPLIED MATERIALS HOSE ASSEMBLY CATHODE TO BLK HD, 1/2 TS 0190-04985
16475 APPLIED MATERIALS CABLE ASSY, PX9 PRESSURE XDCRS CHX, 5.7FT 0140-23334
22134 ETEL MULTIPLE OVERLOAD PROTECTION CONTROLLER DSCDM332-111C-000C
296 APPLIED MATERIALS FLANGE INTEG,DPS CHAMBER POS B,SEIKO 1300/SLIDE 0050-00382
3583 ZEISS 20X EPIPLAN-NEOFLUAR MICROSCOPE OBJECTIVE LENS 20X/0.50 HD 44 23 44
5681 APPLIED MATERIALS HV MODULE CESC 0010-04926
6420 CELERITY MFC UNIT 125 IFC-125C
18100 NM LASER SAFETY INTERLOCK LASER SHUTTER LST400S24B
13573 OMRON INPUT UNIT, 24VDC CJ1W-1D231
16774 APPLIED MATERIALS CABLE ASSY AMPULE HTR POWER INTERCONN 10FT 0150-09678
16745 APPLIED MATERIALS CABLE ASSY, 50FT SMK DETECT MNFRM INTCON 0150-21932
16470 APPLIED MATERIALS CABLE ASSY, PM6 GP PCB, 11FT 0140-23339
7067 ABB ALLSTROM SENSITIV F804B-63/0.3AP-R
2306 FESTO VLV TERMI MANF ASSY 18255 W/CPV10-GE-MP-8 18200 CPV-10VI2747
7388 TREK ELECTROSTATIC CHUCK POWER SUPPLY (191137359-00) 684-1-L-CE
5028 APPLIED MATERIALS HARNESS ASSY PRECLEAN CHAMBER CLEAR LID 0040-70969
10445 EUTECH INSTRUMENTS CYBERSCAN WATERPROOF PORTABLE METER COND600
1104 OMRON HEATER FAULT DETECTOR K2CU-P 2A-A
5270 LAM RESEARCH LONWORKS, VALVE CONTROL NODE ASSY BOARD 810-002895-001
141 TAMARACK SCIENTIFIC 5X 248NM LENS 530-0801
17250 CARL ZEISS AUXILIARY OBJECTIVE AXIO EYEPIECE, 44 48 30 444830
11532 IWAKI PNEUMATIC DRIVE BELLOWS PUMP FF-10BT1
13792 APPLIED MATERIALS PCB, G2/G3 DLATC/PROT PCB 21.7MA Q2 0100-01445
16852 LAM RESEARCH PCB LONWORKS NODE 80DI96DO 8A02AI 810-013872-002
7958 ASML LASER LAMP ASSEMBLY 4022.639.92101
18072 APPLIED MATERIALS REDUCER, WELDMENT, EBARA TURBO PUMP, MxP 0050-39742
6385 HORIBA-STEC MFC CRITERION DIGITAL MASS FLOW MODULE D519MG
3476 OMRON SYSDRIVE 3G3XV INVERTER 3G3XV-A2002
9831 BROOKS AUTOMATION LOAD LOCK ROBOT 001-9010-07
11852 FUJIKIN DIAPHRAGM VALVE,1/4" FVCR,038838 FPR-UDDF-71-6.35-2-316LP
4651 VITAL VISION LED INTENSITY CONTROL UNIT W/ REFLECTOR V2FV-50-W V2P5A-1
1872 HPS FLANGE, BLANK, NW80, 304 100760108
14059 FEI EXPIDA PCB, 1255 SEM, CHAB 4022 192 9603
13315 APPLIED MATERIALS PLATE, BLOCKER, DXZ SACVD, CENTURA 0021-09914
13979 APPLIED MATERIALS PCB,SOURCE CONDITIONING BD. 0100-02274
14320 ETO PCB,HV CAP. BANK BOARD ABX-X284
14822 APPLIED MATERIALS BLOWER MOUNT HTF EPI ASSEMBLY 0040-35582
15502 APPLIED MATERIALS INSERT, QTZ INJECT 0200-35019
2025 SVG PCB, STATION CPU BOARD 80166FE-01
52 APPLIED MATERIALS PCBA, DPA SYSTEM INTERCONNECT, CENTURA 0100-09366
348 APPLIED MATERIALS PCB DIGITAL I/O BOARD 0100-20003
11133 VARIAN PCB, ASSY ROBUST LOOP MASTER E15004180
14067 KLA-TENCOR PCB, AIT TOWER LIGHT DRIVER BOARD 364541
14582 TEL PRA BASE BOARD, PCB 2981-600408-12
14762 APPLIED MATERIALS BLOCKER, PERF, SILANE, NITRIDE550 0021-39748
14680 APPLIED MATERIALS EXHAUST LINE SPOOL PIECE 0050-76066
14739 LAM RESEARCH RING, CONFINEMENT, VESPEL 713-028487-001
17795 ADVANCED ENERGY PCB, CEX, RFG 1250 2305195-B
17796 ADVANCED ENERGY PCB, CEX, RFG 1250 2305155-A
17525 IDI PCB ASSY, 1-130-033 1-139-033
5232 APPLIED MATERIALS PCB - TC FILTER BOARD 0100-18051
21854 ORIENTAL MTR VEXTA STEPPING MTR W/ GEARHEAD AMAT 0020-62606 ASM46AK-B9
15629 COMET VARIABLE VACUUM CAPACITOR 5-500pF, 5KV/3KV CV05C-500X/5
10029 NAGANO KEIKI ELECTRONIC PRESSURE SWITCH 2MPA ZT30-236
8871 OMRON TEMPERATURE CONTROLLER E5CK-RR1F
1129 FINNIGAN MAT PCB BOARD 103339
19549 OEM SPINDLER W/ BEARING 204812
18302 OEM PCB ASSY AMT-75301PB
12393 VEXTA 5-PHASE SEPPING MOTOR, 0.036° A5805-9015KTGE
3073 NSK ESA SERVO DRIVER ESA-Y3008T23-21
4993 APPLIED MATERIALS MAINFRAME - SYSTEM SOFTWARE 2.5_33 410473-DF
11942 VEXTA PCB, 5-PHASE DRIVER W/ H/A INT CONN 881-620881-6 CSD5714A
6203 MYKROLIS MFC INTELLIFLOW 3XP AARGD40W1
7232 KAYDON APPLIED MATERIAL BEARING ASSY, OD 22CM, ID 20CM 15965001
6539 HORIBA-STEC SERIES Z700 MFC, AMAT PN: 0190-41108 SEC-Z724AGX
21543 KLA-TENCOR BRAKE ASSY, Z-STAGE 52-0365
10271 ASML PHASE MODULATOR LASER BOX RACK 4022.437.11221
21463 LAM RESEARCH ASSY, PWR CORD, TEMP, CNTRLR 853-034012-003
2223 APPLIED MATERIALS ENDURA 2 ELECTRONICS TOWER CCT PSU (101714-01) 0190-34624
6299 SAM HITACHI MATERIALS MFC SFC1480MC-4VQ24
8278 STARRETT DIAL INDICATOR 25-211J
1275 VEXTA MOTOR BRUSHLESS DC MOTOR HBLM210K-GN
8724 VAT SLIT VALVE ASSY 0340X-CA24-BEM1
12548 FUJIKIN DIAPHRAGM VALVE, TYPE N.C. & N.O., O.P. 0.49MPA 91833
1184 SIMCO POWER UNIT A2C7H (1Y)
686 ROBOT MONOCHROME QUAD C/W PLAYBACK MV47
7824 TOKYO ELECTRON ELECTROSTATIC CHUCK 46003AA-90013
7823 TOKYO ELECTRON ELECTROSTATIC CHUCK 05033AA-90013
19162 APPLIED MATERIALS ASP CAP FLANGE 0021-10851
13823 THERMO ELEMENTAL RF PCB, 122930-6 12293100
15055 APPLIED MATERIALS MANIFOLD WATER PL 0020-10135
8259 VARIAN PCB ASSY MULTI VACUUM GAUGE CONTROL BD, E14002390 E15002390
注:聯(lián)系我時(shí),請(qǐng)說(shuō)是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!