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集散控制系統（Distributed Control System－DCS）集計算機技術、控制技術、通信技術、CRT技術于一體，廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展，產生了一種新型的控制系統———現場總線控制系統（Fieldbus Control System－FCS）。但國內生產企業的情況是：大多數企業還處于模擬儀表和人工控制的階段，采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟，在現有的技術條件和市場條件下，FCS還不能完全取代DCS，而且目前現場總線設備和系統還十分昂貴。因此，除了新建企業外，國內企業在較長時間不可能全面采用現場總線技術，而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中，對3個生產單元已有的DCS和PLC進行改造，增加通信功能，實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段，分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外，在廠部設有總調度室，但是總調度室的監控水平較為落后，改造之前基本上不能對各個生產單元進行監控。為了適應生產需要，提高生產效率，改善操作條件，加強監控手段，確保各生產裝置的正常運行，急需對各生產單元和總調度室進行技術和設備的更新改造，從而能在總調度室對各裝置進行監視管理，及時了解各裝置的運行情況，達到指揮及時和調度準確的目的。 2．1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備，主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造（系統結構見圖2—1）： ??四期污水處理生產單元控制設備配置了兩套ALLEN－BRADELY公司PLC設備。25塊開關量輸入信號卡，可采集384點信號；7塊開關量輸出信號卡，可輸出112點信號；3塊模擬量輸入信號卡，可采集24點信號。兩套AB—PLC通過DH＋（數據高速通道）實現數據共享。在原有的現場控制計算機上分別增加以太網卡，通過以太網將實時數據送到總調度室處理。??輸出192點信號；1塊模擬量輸入信號卡，可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5－115UPLC上增加RS－232通訊模塊（CP524）和1臺現場操作站，用點對點方法連接，使PLC的數據通過現場操作站送到以太網上，與總調度室監控計算機通信。但RS－232傳輸速率只有9600bps，操作站僅對現場起到監視作用。
21506 APPLIED MATERIALS VARIAN PLATE INSUL MOUNTING FILAMENTS E1728483010246 APPLIED MATERIALS FLTR HSG BRS HD SST SUMP 1 CRTG 3/4 IN 4020-01013
6344 HORIBA-STEC MFC Z500 SEC-Z522KXN
16615 APPLIED MATERIALS TOOL, PRECLEAN II HOOP ALIGNMENT 0270-20087
16751 APPLIED MATERIALS CABLE ASSY, TERMINAL INTERFACE 0150-20143
18949 LAM RESEARCH CABLE ASSY, 5M 833-800785-014
18948 LAM RESEARCH CABLE ASSY, 5M 833-800785-013
18947 LAM RESEARCH CABLE ASSY, 5M 833-800785-012
10606 LAM RESEARCH TOP GROUND RING 615-00325-010
9041 APPLIED MATERIALS 300MM ETCH 1 ULTIMA LOAD LOCK BELLOW 0040-85643
11359 TOKYO ELECTRON PCB E2B023-12/ECUM, E2B024-11/ECUD E2B023/ECU
B67 ADVANCED ENERGY MDX PINNACLE POWER SUPPLY 3152338-018A
12964 APPLIED MATERIALS GAUGE, PIRANI CAPACITANCE, 1.33 CONFLAT 3310-00073
7857 MET ONE REMOTE PARTICLE COUNTER R4903 LL .3M
12574 APPLIED MATERIALS 200MM CASS''T HNDLR BASIC ASSY,MNL FEND,P 0010-03166
2585 LAM RESEARCH PCB 24 CH TEMP CTL MB 810-028295-161 853-049542-161
8545 AUSTIN INTEGRATED SYSTEMS PCB PNEUMATIC BD FOR AMAT P5000 BES-530-12S
19560 LAM RESEARCH BAFFLE PLATE 8'' 715-011912-083-J-1011232-AUK-15-144-1160
19562 LAM RESEARCH BAFFLE PLATE 8'' 715-011913-083-H-1011232-AUK-15-132-0835
4101 ENDRESS+HAUSER LIQUISYS-P CPM220-21AA02
13160 APPLIED MATERIALS PCB GAS PANEL INTERFACE (W/O STANDOFF) 0100-76046
13499 APPLIED MATERIALS GASLINE INSERT, CHBR FEED THRU, 300MM 0050-90653
13978 APPLIED MATERIALS PCB,300MM HDPCVD CHAMBER DIST.BD 0100-01781
14815 APPLIED MATERIALS HOOP LEFT EXTENDED 8/6 B101 0021-04248
15179 ASML DC MOTOR W/ ENCODER 2MC-H500-N 4022.436.1575
16850 LAM RESEARCH PCB LONWORKS ETHERNET ADIO RS485 810-227611-002
18798 ADVANCED ENERGY PCB, DRE CESAR3-MAIN V2.1 LY210109
8116 TOKYO ELECTRON PCB ASSY, 1181-000537-12, 118100053712 MC-31106A
14114 ASML PCB, PM CIB/CCBNC W/ 4022.192.92541.1 & 4022.192.92421 4022 268 0009
2088 SVG PCB, SHUTTLE INTERFACE, 03-80267B-01 99-80267-01
16185 APPLIED MATERIALS ASSY BELLOWS LOWER MAG COUPLED ROTATION 0040-87020
15605 APPLIED MATERIALS COVER CERAMIC PUMPING CHANNEL DXZ SAC 0200-36418
17780 EQUIPE TECHNOLOGIES CABLE, PRI AUTOMATION, ROBOT, 2M 2002-0096-001
18799 ADVANCED ENERGY PCB, DRE C4-MAIN V4.0 LY400268
18537 ADVANCED ENERGY PCB, DRE CESAR3-MAIN V3.0 LY300109
19093 APPLIED MATERIALS PCB CARD DIGI DNET DIO 391-4 0190-06279
19557 APPLIED MATERIALS WELDMENT, BELLOWS, WAFER LIFT W/O PLATE 0040-32053
16325 OERLIKON LEYBOLD TURBOVAC TURBO PUMP TMP 361
21900 ADVANTEST PCB PG CONT PRINTED CIRCUIT BOARD BIR-020567
12230 TELEDYNE THERMOCOUPLE VACUUM GAUGE TUBE, ?" VCR, 0-1000 MTORR DV-6 VCR
8881 TOKYO ELECTRON ESC ELECTROSTATIC CHUCK (N1410200103) AN141003
8755 TOKYO ELECTRON ESC ELECTROSTATIC CHUCK (N1410200105) AN141005
4661 SMC SOLENOID VALVE 0.2-0.7 Mpa SY5340-5LOZD
9184 COMET VACUUM VARIABLE CAPACITOR CVMI-1000AC/5-BAC-L
20285 APPLIED MATERIALS ELEAL ASSY PVD PMR CHMBR AC 0090-03403
3753 DIGI 32-PORT TERMINAL SERVER ETHERLITE 32
4955 APPLIED MATERIALS FORELINE THRU THE FLOOR WELDMENT 0050-60044
18764 OEM PCB ASSY, DPD 91204 21328-2
16308 GRANVILLE-PHILLIPS 352 GAUGE CONTROLLER 352001
17504 APPLIED MATERIALS ASSEMBLY MAXFILTER-II 0090-05154
4580 THK STAINLESS STEEL SLIDER WITH GUIDE BLOCK SRS15WGMUU+270LM
21543 KLA-TENCOR BRAKE ASSY, Z-STAGE 52-0365
20602 ROHDE & SCHWARZ DIODE POWER SNSR 100KHZ - 6GHZ 10NW - 500MW 4.8M NRV-Z5
8528 PARKER PCB STEPPING MOTOR DRIVE DIGI PLAN AM5 1396.020
5171 KFMI 200MM SPTS SPUTTERING AL TARGET AL-0.5%CU (5N5)
21856 YASKAWA ELECTRIC AC SERVO MOTOR W/ GEARHEAD SGMAH-01AAF4C
4043 LAM RESEARCH OPTICAL END POINT CONTROL BOX 852-494005-002-B-3614
15272 KEYENCE DIGITAL CMOS LASER SENSOR GV-H45
5892 BECKER ROTARY VANE VACUUM PUMP VT4.40
4022 LAM RESEARCH ESC POWER SUPPLY CONTROL BOX 853-250758-001-1-221
19937 ASML PCB PHILIPS 16BIT CPU-CARD 5322 694 15426 4022 332 85782
9749 APPLIED MATERIALS PWR SUPPLY OUTPUT HARNESS DCP-208-24, 50FT 0190-00441
10406 APPLIED MATERIALS PLATE MWAVE LAMP STRAIGHT SOURCE 6061 T6 AL 0993-20950
4469 APPLIED MATERIALS FLTR GAS MINI WAFERGARD SL 4020-00076
12574 APPLIED MATERIALS 200MM CASS''T HNDLR BASIC ASSY,MNL FEND,P 0010-03166
9613 MKS ANGLE VACUUM VALVE, MANUAL OPERATED CV25-K2K2-MKVV
10210 APPLIED MATERIALS COVER INSULATOR TIN 8'' 0020-23286
4478 ECI VALVED PSD/3 SYRINGE PUMP LUO970
9430 PURERON COMPACT PURELINE GAS FILTER UCF-LB-02VR.P
1235 SEMTRONICS LIMIT SWITCH SETTING EN452
15757 ECHELON I.LON 600 LONWORKS/IPSERVER IP-852 ROUTER 72604R-TP/XF-1250
9306 ROBOHAND PNEUMATIC ACTUATOR RR-26-128
11732 APPLIED MATERIALS CABLE ASSY, SECOND SERIPLEX TO PLC 0150-04470
19932 ASML PCB PHILIPS WAFER-CTRL 5322 694 15491 4022.332.86322 4022 332 86322
19936 ASML PCB PHILIPS STEP MOT CTRL 5322 694 15195 4022 332 85332
11560 ALLEN-BRADLEY 16PT CONTROLLOGIX ANALOG I/P MODULE,96240874 A01 1756-IF16/A
13456 OLYMPUS AC SERVO DRIVER, DV363100-01 OTS10B
15838 DIANIPPON SCREEN DNS CERAMIC VACUUMLESS ARM 3-39-64025
9683 LUDL MAC22 19" ENCLOSURE INTERFACE MODULE 73002005
15722 NEC PCB, STRATUS MOTHERBOARD W/PC-E71400-00 PC-E70000-03
16699 APPLIED MATERIALS CABLE ASSY DNET DROP 5M RSC-RKC 0620-02788
16377 CTI CRYOLINE PRESSURIZED STAINLESS STEEL HOSE, 350PSIG, 2FT 8043436G030
13298 PORTWELL PCB, 19-SLOT (4XPCI) PICMG BACKPLANE PBP-19P4 400
16750 APPLIED MATERIALS CABLE ASSY, 50FT WTR LEAK DETECT MNFRM I 0150-21933
16307 APPLIED MATERIALS DUAL FILAMENT HOT ION GAUGE W/ SENSOR HDP100 0190-48891
17771 LAM RESEARCH CABLE ASSY, CAMERA ANALOG/COMPOSITE EXT., 7.5M 740-734526-000
19761 APPLIED MATERIALS WLDMENT, LIQ. FINAL VALVE, 6LV-BNBW4-C 0050-10584
19849 OEM HARDWARE ASSY FOR G11-00197-01 G11-00197-01
21330 APPLIED MATERIALS PNEUMATIC BLOCK 0051-03297
21325 LAM RESEARCH GASLINE 839-076829-711
21369 LAM RESEARCH GASLINE 255-06801-000
2391 OMRON TEMPERATURE CONTROLLER E5CW-QP
7540 KOMATSU MW200N SILICON WAFER STORAGE W/ 4 SILICON MW200.N.C
17707 APPLIED MATERIALS BRG 4PT CONT 8.625OD X 8ID 0190-00958
14182 LAM RESEARCH HOLDING BRAKE WARNER ELECTRIC, ERS-42 853-011141-003
16332 APPLIED MATERIALS INFICON HTR INLINE VLV VIP040-Z 0190-33740
B13 PRO-FACE GRAPHIC PANEL GP370-LG11-24V
771 FURON PNEUMATIC VALVE, NOVELLUS P/N: 34-053380-00 NV2-144NC-HP
4905 VAT GATE COMPL. 83530-R1
4101 ENDRESS+HAUSER LIQUISYS-P CPM220-21AA02
10212 APPLIED MATERIALS SEPC, LIGHT CURTAIN SENSORS, 5.X FI 0190-24830
13456 OLYMPUS AC SERVO DRIVER, DV363100-01 OTS10B
15838 DIANIPPON SCREEN DNS CERAMIC VACUUMLESS ARM 3-39-64025
16915 APPLIED MATERIALS REFLECTOR LH 0020-35683
10391 APPLIED MATERIALS FLANGE, EDWARDS PUMP, CVD EXH SW 0040-21826
3882 TDK CORPORATION POWER SUPPLY FAK05-5RO
9936 ROFIN HALTER; SHG; 5X5X18; OWC;O. JUSTIEREINHEIT 101110075
1800 STI MCF4200E DIN 081608 2X 2R CABLE WITH NICKEL PLATED 82322-0010
13722 CARL ZEISS CONTROLLER 741128
7552 SMC DUAL ROD PNEUMATIC CYLINDER CX2N15-50
21061 VAT SERIES 08.1 INSERTABLE VACUUM GATE VLV DN80 08138-FA24-0001
6408 AERA MFC FC-PA785C FC-PA785CT-BW
14438 APPLIED MATERIALS COLD HEAD CABLE 0620-01092
6590 HORIBASTEC SERIES Z700 MFC GAS: H2 1000SCCM AMAT 0190-41105 SEC-Z714AGX
949 GRANVILLE-PHILLIPS 307 VACUUM GAUGE CONTROLLER 307
21749 ORIENTAL MOTOR VEXTA 2-PHASE STEPPING MOTOR PH266-01GK
21337 APPLIED MATERIALS BRACKET ASSY, 23CM X 2.7CM 0040-38960
18784 APPLIED MATERIALS FTG TBG ADPTR 3/4-16 SAE X 9/16-18 37DEG 3300-04346
16834 PHOENIX CONTACT SENSOR/ACTUATOR BOX, P/N: 1516056 SACB-8/3-L-5,0PUR-M8
11283 APPLIED MATERIALS SHOWER HEAD, PERF PLATE TXZ 200MM 0021-35869
1243 TOKYO ELECTRONIC INDUSTRY CCD COLOR CAMERA CSU9001 CS9301
3153 APPLIED MATERIALS COVER FLOOR FRONT SECTION RIGHT OUTSIDE 0021-04776
20209 APPLIED MATERIALS ENCLOSURE, SHUTTER, 0020-28293 0020-22879
5930 KAIJO CORPORATION 5341I CLIMPULSE ULTRASONIC GENERATOR 400-28F
15510 APPLIED MATERIALS RING, PEDESTAL, ESC, 150MM, 1FL, WEB 0200-09830
16231 APPLIED MATERIALS SW VACUUM 75 TORR VCR-4 CLOSE DECREASING 0090-36126
T149 LAM RESEARCH BARATRON TRANSD 0-10 TORR TYLAN GENERAL 853-017643-001
15379 APPLIED MATERIALS PIN WAFER LIFT 200MM THIN WALL SILICO 0200-36642
17211 APPLIED MATERIALS CLAMP 8" BUFFER FROG LEG 0020-21105
1440 APPLIED MATERIALS 150MM MOLDED PEDESTAL RING ASSY 0010-00716
10210 APPLIED MATERIALS COVER INSULATOR TIN 8'' 0020-23286
17133 BECKMAN BENCHTOP PH METER, CAT NO: 143804 PHI 310
13178 ORIENTAL MOTOR BRUSHLESS DC MOTOR DRIVER BMUD30-C
17511 ALPHA MOISTURE SYSTEMS DEWPOINT METER DS1000
15675 APPLIED MATERIALS O RING,14.764 ID X .275 VITON 75 DURO 0020-35712
14118 RAMIX PCB EXPANSION MOD PMC237 W/SNP-PMC-DIG16 700422
14999 TOKYO ELECTRON PCB ASSY, ALPHA 8S BOARD, 118100053715 MC-31106A
T221 APPLIED MATERIALS HONEYWELL PR TRANSD SST H2O 0190-09287
14607 APPLIED MATERIALS PCB ASSEMBLY,CHAMBER TRAY ULTIMA POS B/D 0100-18065
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