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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。B&R Automation 3IF779.9
OFF, el31425pc910.sx02-00
allen-Bradley, 17560b16d
BECKHOFF, cu2008-0000
BRANDNEU/b&r/BNR Automation/Servo/Antrieb/x20ao2622/6set
Poscon/pxdo-001/pxdo001
GE p110-6253
Poscon/pxai-000/pxai000
Poscon/pxao-000/pxao000
Poscon/lcm-020/lcm020
Toshiba _ VFAS 1-4300ply-a2
Toshiba, st1500gxh24
Versiegelt, 100% Original MITUBISHI fx2n-4da
BECKHOFF, el4014
b&r Automation/5 acpci.eth3-01
K04c k6kf kc3a k5wf k5df k03a kb6j
BB-Elektronik, Glasfaser Wandler, rs-232/rs-485
Phoenix Contact, 2320157
Hirschmamn, rs20 -0800
BECKHOFF, el9508
Bundle Paket/FANUC/CNC Maschine/SPS/aid32e1/a03b-0819-c105
ABB, pr030/b, 1sda058258r1
GE Fanuc, ic693pbs201-cb
Rexorth, Indramat HCS 02. 1e-w0028-a-03
ABB s282uc
MTL, bps04
pfxsp 5700tpd
BRANDNEU MTL 8750-ca-ns
"nie benutzt"/hubell/Siemens/hc14-193-100-582/DC
Traco Power TXL 070-24s
Emerson sp2403
BECKHOFF, el3152
phcenix Contact, 2966016
Moxa, eds-308-mm-sc
ABB/Sace Isomax s6 H 630/1sda038823r1/DHL
Pro-Face/gp2600-tc11
a9f74210
pfxsp5b41
Phoenix Contact, 2868651
Traco Power TXL 150-24s
Idec ps5r-sf24
t70-bl
Siemens 4am3842-5mt10-0fa0
Mr-j3-20b
PMA, ks45-112-00000-000
SIEMENS 6es7 341-1ch02 - 0ae0
Original/aus Korea/Mitsubishi/cm1400duc-24s/cm1400duc24s/IGBT
Endress + Hauser RTA 421-a11a
BRANDNEU Burkert 426835 (00426835) 8225-0000-0000-00-a-f1-f-bcv/dc-g
Allen-Bradley/1785-l40b/1785-l40b_e
SBVC-s-8t-s6
Traco Power TXL 025-24s
ABB, Rex 521
BRANDNEU/b&r/BNR/Servo/Antrieb/Motor/5mp050.0653-04/Touch/5mp050
Phoenix Contact, 2864406
GE FANUC, rl4r31e
BRANDNEU FIAMM fg20722
Black Box, swl025a-fff
b&r8ei2x2mwt10.0600
GE FANUC, ic693cpu331-aa
LEM lt2000-t sp/35
RS, 282-568
Phoenix Contact, 2866213
BECKHOFF el3202
BRANDNEU GE MARN 431at
BECKHOFF el4032
Ferraz Shawmut, fr22gg69v80
Ferraz Shawmut, fr22gg69v10
Toshiba, 1500gxhh26
Kb7r1-02 kq5c2-02 k06d-01 kb7l-01 kq5e-01 kq2d2-01 k07a
ABB, ofaf 3h630
Siemens, 6ep1332-2ba20
Basler, be3-59t-3s1n1
atv31hu40m3xa
Siemens, 6ep1931-2ec42
Wago 750-554
Board/96adq35004-0b000h3/08 gsaq 35004202/gba0279575
Converteam/Cegelec/pa-com300
Siemens, 6es7 972-0bb52-0xa0
BRANDNEU Texa dlk22bx0b
GE Energy/Converteam/Alstom/i4mt2u2
Wago 750-421
BRANDNEU MTL 8626-ft-is
Allen-Bradley/1771-ovn
XP Power, smc500ps24-c
BRANDNEU Phoenix Contact 2866381
MTL, 8723-ca-rb
Wago 750-610
MTL, 8030-ce-rh
Moxa, eds-305-m-sc
BRANDNEU PR 4501
BRANDNEU/b&r/BNR Automation/Servo/Antrieb/x20do4331/3
Hirschmann/Belden// rs20/0400
benutzt **/hirschmamn/rs20 -0400
Basler, be3-74sh-7g5x1
Aus Korea/2pc/Unidrive/uni1404
BECKHOFF, el1004
Kunst, epp-3
Phoenix Contact, 2744416
BECKHOFF Modul el2622
BRANDNEU Moxa sfp-1gsxlc
Schneider Electric/ats48c14q/3
SCHAFFNER,FN2070-6-06
MERSEN,CMS143
GE IS / ABB IS / MARN422AT
BECKHOFF Module EL4122
RITTAL ,SK3325 207
BELIMO, S2A-H
BENDER,RCMA475LY-21
PHOENIX CONTACT 2938604 Quint-Ps-100-240ac/Output
ABB S282 UCK 8A, 50EA
FR14AM50V40
PHCENIX CONTACT, 2902829
LR2 D1308
RXZE2S108M / 940426
MTL,8031-CE-LH
ABB 1SVR427026R0000
FM22L71 / EO/EO-2 EO-2
CABUR, X756538
ADVANTECH,EKI-2741S10/100/1000T
WAGO 750-550
ABB ZAF460-71
FERRAZ SHAWMUT / PC73UD10C1000TF
RXZE2S114M/ 940428
SQB1 / FUSE 250A
B&R 0AC808.9-1 / 0TB704.91
ABE6SH4511
RITTAL , SK3323 207
MEAN WELL SDR-120-24
PHOENIX CONTACT Redundancy module TRIO DIODE 12 24DC/2X10/1X20 2866514
B&R X20PS3300 / 6 SET
B&R X20BC0083 / 26SET
B&R X20DO8331 / 4SET
GE FANUC,IC693MDL645H
PR, 5114
W2E200-HK38-01
KINETIX6000 / 2094-BC07-M05-S
WAGO, 750-513
Tyco FIM 801/802/801
GE MVC3003-4030
GE GPS1BSAH
GE MVC3003-4025
8LSA35.DA030S000-3
8LSA25.D8060S000-3
750-402
PR, 5104B
B&R X20BC0083 / X20PS9400 / 7SET
SPDT 2903526
PLC-BSC-24DC/21-21 / 2967015
PENTAGON, ACH100
Burkert * nie benutzt */8020-fkm - PVDF/8020
Ferraz Shawmut, pc30ud69v160tf
Furse, 198-0424 (esp15d), 456-8178 (esp30e)
Wago 750-612
Wago 750-504
BECKHOFF, el9400
PR, 5114.1
GE MARN 440at
hirschmamn, 6 Ports 10/100 Base-TX rj45
Addor, ALAV 100t
Electronic/np1ayh8v-mr/np1ayh8vmr/Analog
Bussmann, aa04, 4a 550vac bs88 GG a2
GE mc1a310at1
PR, 5104a
Schneider, Ace 919
Hilscher, CIF 104p-dps/v
GE, ic754acc64mem-b
GE mc1c310atj
GE mc1a310atn
Phoenix Contact, 2938581
Baumer Hubner/nie benutzt/HEAG 152/HEAG - 152/Wandler/HTL-TTL
GE mp0cae3
SIEMENS 6es7 972-0ba12 - 0xa0
ABB, za185-34
Rittal, sk3323
BECKHOFF, el2004
GE Energy/Converteam/Alstom/s20x4384-50-1000
Fabrik versiegelt Mitsubishi hc-kfs73
Adder x200as/r-uk KVM/USB
Crompton, Protector 256-pllw
Crompton, E 24289
GF +/GF/Georg Fischer/385502/3-8550-2
atv31h037n4a
pfxgp4401tad/gp-4401t
GE Energy, mvc3006-4006
Phoenix Contact, 2320092
Moxa, eds-309-3m-sc
Schneider Electric/nie benutzt/59646/59645/mes114
GE gds1173-cc-nf-nf
PR, 5102
Rittal, sk3326 207
4m320-ba/4m320ba
ABB, 2csm277502r1801
ABB, 1svr750489r8300
Crompton, e244-01r-g-hg
Hilscher, AIF 104-pb - Diag - 15
WAGO, 2-channel digital input 750-474/000-200
GE FANUC, 672567
CROMPTON, E244-02A-G-LS-SJ-C7-ER
RITTAL, PS4583
WAGO 750-473/005-000
Eaton Filter 340876, 01.N 100.10API.16.E.P
TSXDET324
PRO-FACE / 100% GENUINE 10" PFXGP4501TAD
ABB, 1SFN154710R8006
GF,P525-2S
Telemecanique ,LX4D2BD
JUMO,?MIDAS C08
RITTAL , 4715MS-23T-B50
PFXGP4601TAD
RITTAL , SK3237 200
VW3RZD101
HILSCHER / CIF 104P-PB/V 1079.404
GE GRID / MULTILIN F650 / F650BFDF2G0HI6
JETCON,1 port 1301-M 10/100TX
BECKHOFF, EK1100
GE I4MT4U4
PHOENIX CONTACT,2868648
10/100BaseT(X)EDS-308-T
C3587-CHA
ABB,REU523
GF+,3-9900-1
WAGO, 750-476/000-200
Flow Transmitter 4-20MA 19-36V-DC D640328
WAGO 750-554/000-200
WAGO 750-424
FROM KOREA / COHERENT / LPX PRO 210
TE,1879447-1
PHOENIX CONTACT, 2810939
GE FANUC / IC693MDL / IC693ALG / IC63CPU331
HP MONITOR LP2065
WAGO, ?Eingangsklemme 750-454/000-200
PHOENIX CONTACT, 1507816,SAC
WAGO,750-512
RITTAL ,SK3240 200
ALLEN BRADLEY / 1783-US8T / 1783US8TE
GE V7768-322000
Schneider Electric,59630
CCC-E1C-MAB3-10082
WOODWARD 9907-247 REV.H 828
PHCENIX CONTACT, 2864794
SCHNEIDER,59608
PHOENIX CONTACT,2902325
Siemens, 3ug4631-1aa30
Schneider Electric, 59641, 8 Temperatur Sensor Modul met148-2
Phoenix Contact, 2864684
Phoenix Contact, 2891929
Schneider Electric, 59715, I/O Modul mes120-SEPAM
Telemecanique, vw3a66504
Jumo, 442786
Phoenix Contact, 2814016
Phoenix Contact, 2938963
Phoenix Contact, 2708232
Belimo-sr230a-s
Phoenix Contact, 2938620, QUINT-ps-100-240ac/24dc/20a
Phoenix Contact, 2868635
Phoenix Contact, 2866446, Mini-ps/100-240ac/24dc/1.3
Schneider Electric, df3ea40
Schneider, 59647
Schneider Electric, df2ea20
hirschmamn/rs2 -4 R 2
Siemens 6ep1332-5ba00
Wago, 750-552
"nie benutzt"/Parker hannafin/ska22x2.571
Control Techniques/Unidrive Gr??e 5 Steuerger?t hw2/Uni 5401
Tyco/Fire & GAS/Minerva/MX t2000
Siemens/1ft6105-8af71-1ah2/3
ABB _ TRIO - 27.6-tl - OUTD-s2x-400
0003569-000
0224471-000
700-674958-000
KLA-Tencor Lens Assy, Lower Octopole/Wein 720-17210-000, 8100-XPS
0157382-001
KLA-Tencor | 740-451952-00
750-480037-005 / MAXCON-1000
710-650044-20
0035987-000
710-212470-000 / VIPER DISTRIBUTION BOARD ASSY, 740-211936-000
0202078-000 / COMPUTER, V2 REBUILD 0202077-000
V20215A / COMPUTER VIPER 2401
28877157 / U500 ULTRA ES13497
0045755-000
92670-05-1
Arrow Electronics VAD610669-A
550-22555-000
92-005422-0X / PCB CPU KLA 6420
800-4108 / PCB AMRAY 92407 PC23 92871-02-1
750-653120-00C0
315974 284726
Brooks Automation 1-0125
KLA TENCOR EV300
KLA TENCOR EV300
29-0260 /15X
Tencor 33205
Brooks Automation 002-0921-11
KLA-Tencor | 712-404561-00
KLA-Tencor 0027758-000
471-05868-000
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