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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時(shí)間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡,可采集384點(diǎn)信號;7塊開關(guān)量輸出信號卡,可輸出112點(diǎn)信號;3塊模擬量輸入信號卡,可采集24點(diǎn)信號。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號;1塊模擬量輸入信號卡,可采集8點(diǎn)信號。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現(xiàn)場操作站,用點(diǎn)對點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對現(xiàn)場起到監(jiān)視作用。
1698 TAKENAKA SEEKA LIGHT CURTAIN SST810R8117 TOKYO ELECTRON PCB ASSY D/OUT, 1181-000538-12, 118100053812 MC-31107A
18904 APPLIED MATERIALS PCB, ARC INTERRUPT PCB ASSY (MK2), ISSUE A 0100-01950
17979 LAM RESEARCH RF COAXIAL CABLE, TRU-8608-07, 2.1M 684-013299-003
13289 CHIRON TECHNOLOGY PCB,CURRENT SOURCE BACKPLANE,PN: 66-21-00004A XTE-CB-110
3418 OMRON SETTING DISPLAY E5ZD-SDL2-X-800
20188 CCTC PCB, MAIN BOARD 21446-3
326 MIYACHI WELTOUCH CONSTANT WELDING CONTROLLER CY-210B-90
7195 TOKYO ELECTRON UPPER ELECTRODE, 10, (DRM2) 1D10-201082-12
772 BECO METERING VALVE MV-44P-A
21150 KLA-TENCOR ASSY, TURRET OPTICS, SFX, INTEL 0036451-002
2875 CKD 2-WAY VALVE, 7M03-0130 MGD10V-4RM
7830 MITSUBISHI MELSEC PROGRAMMABLE CONTROLLER AJ71PT32-S3
11853 FUJIKIN DIAPHRAGM VALVE, TYPE N.O., O.P. 4~6KGF/CM2G 23730
11518 TEL BOARD CONN CHEM #02 W/ BOARD IO CHEM #02 (OYDK-059) OYDK-062
1383 COPAL ELECTRONICS PRESSURE SWITCH, 0-0.5 KGF/CM2 PS83-501G-VCR-001
1202 BURKS TURBINE PUMP 3CR6M W BLUFFTON MOTOR 1603006402 3CR6M-FE 115499
7077 HUMPHREY 8 VALVES MANIFOLD W/ H030-4E1-PSL VALVES HYM8F01
4714 NEWPORT CONTROLLER 230V 2.5W IDP-1/E
4277 LEYBOLD INFICON PRESSURE CONVERTER 900-001-G7 IPC2A
3181 LENZE NETZFILTER 8201 PN:384 066 MAINS-FILTER EZN2_004A001
10100 APPLIED MATERIALS DC ACTUATOR, SOURCE, SIP + 200MM 0021-14587
1382 ASYST SMART TAG RFID ST6260
4000 MATSUSHITA AC MOTOR LVM-10
7856 ORIENTAL MOTOR STEPPER MOTOR DRIVER A7998-0407Z
10429 ANORAD POSIING LINEAR STAGE W/ MOUNTING BRKT MYCON SERVO MTR 35643
7142 EMERSON PROGRAMMABLE SERVO POSITIONING/MOTION CONTROLLER PN:960018-01 PCM-1
13964 APPLIED MATERIALS FACEPLATE 26MIL CENTERHOLE RF CAP 300MM SACVD 0041-13895
2416 LAM RESEARCH RF CONNECTOR MODULE 853-800749-001
8993 APPLIED MATERIALS MOUNT ASSY BOWL W/PASS-THROUGH 0010-47367
13648 APPLIED MATERIALS CBL ASSY, AC POWER, IPUP, 300MM ENDURA 0190-16442
14581 ECI TECHNOLOGY CONTROL BOARD, RCI-F 94V0 3500, PCB TLA510
16062 APPLIED CERAMICS RING OUTER, 1.50", SSGD, R2 CHAMBER 91-00745A
16746 APPLIED MATERIALS CABLE ASSY,MOD PWR DRIVER CONTROL I/O TO 0150-01030
13455 APPLIED MATERIALS WASCO SW,VCR-4,CLOSE DECREASING TOR,75 TORR 0190-09133
17422 APPLIED MATERIALS BOX DB9 TRI-PORT CHX PASS-THRU 0010-37128
17762 APPLIED MATERIALS WELDMENT ELBOW 5RA N2 LOADLOCK PURGE 0050-26923
10058 APPLIED MATERIALS VLV MNL DIAPH 3500PSI,VERIFLO 944MSFSFF 3870-01307
13704 APPLIED MATERIALS SPANNER WRENCH, 300MM ENDURA 0270-00727
2463 TELTEC PCB, INPUT BOARD,TEMPERATURE CONTROLLER, 965157D 965158
16733 APPLIED MATERIALS PRESS. TRANSD. HRN 1-6 0140-09996
16519 APPLIED MATERIALS HEATER CLEANING TOOL WXZ 0190-09557
20156 APPLIED MATERIALS BRKT LIGHT CURTAIN CTLR MOUNTING 5.X FI 0040-88092
20433 APPLIED MATERIALS SW ASSY, EMO TURN TO RELEASE, CE MARK 0190-76024
20808 FEI PCB, BACKPLANE BOARD, 4022 192 8005, 4022 192 90054 4022 192 38864
20657 APPLIED MATERIALS VALVE BLWS PNEUMATIC W/INVERTER, SS-BNV51-O 3870-01401
20852 TOKYO ELECTRON PCB, OPE-PANE RELAY BOARD, 808-621130-2 881-621130-2
20940 APPLIED MATERIALS CBL ASSY THROT VLV DC PWR AXIOM-ACONDOR 0150-34920
7346 SVG THERMCO SYSTEMS PCB CBB MOTION CONTROL I/F 606190-01
11552 ALLEN-BRADLEY ETHERNET/IP 10/100MB/S, 96347275 B01 1756-ENBT
1792 UNIPHASE HELIUM-NEON LASER HEADS 1135P-2478
10901 ADEPT MANUAL CONTROL III OPERATOR TEACH PENDANT, 10132-11000 133
13652 APPLIED MATERIALS EMC COMP, CABLE, DIGITAL #2 GAS PANEL 0150-76223
16184 APPLIED MATERIALS LINE, VACUUM EXH PURGE CH. AB, FACILITY 0050-61407
17708 APPLIED MATERIALS BRKT ASSY CAPACITOR BANK HDP-CVD UL 0040-85061
18765 XYCOM PCB, VIDEO INTERFACE (TOP ONLY) W/ PCB 3175-002 90441-009
20269 APPLIED MATERIALS CABLE ASSY,LLB WAFER MAP/CASS. SENSE 0150-20510
20272 APPLIED MATERIALS PIN PEDESTAL ALIGNMENT CERAMIC 300MM PCI 0200-01904
20476 WPI TERMIFLEX ROB TEACH PENDANT 3100-0036A 55-3000-0001 265591
20976 APPLIED MATERIALS CABLE ASSY, DNET-MFC XFR2, PRODUCER 0150-33781
20991 APPLIED MATERIALS CABLE, SHORT EXT 208V PID CONTROLLER 0150-11900
20990 APPLIED MATERIALS CBL PWR CBL INTERCONNECTRON CONN B4 0620-03762
3418 OMRON SETTING DISPLAY E5ZD-SDL2-X-800
7201 EBARA VACUUM PUMP EMERGENCY OFF SWITCH REMOTE A/C BOX 211618
4487 RISTO LED LIGHT CONTROLLER, 24V/25W PSD-2512-256
4509 BANNER SPECIFIED TEST PIECE STP-14 W/ STP-13 STP-14
22159 PARKER PCB, DIGIPLAN STEPPING MOTOR DRIVE, 1321-003-04 1321.009
1331 OMRON INTELLIGENT SIGNAL PROCESSOR K3TX-AD22A
7481 APPLIED MATERIALS SLIT VALVE DOOR (MXP) 0020-19002
7195 TOKYO ELECTRON UPPER ELECTRODE, 10, (DRM2) 1D10-201082-12
12954 FUJIKIN PNEUMATIC CYLINDER TYPE BELLOWS VALVE, ?" MVCR FPR-71-6.35
11109 APPLIED MATERIALS PLATE PERF 200MM GIANT GAP NITRIDE 0020-30797
841 ADE TECHNOLOGIES CAPACITANCE METER SYSTEM 600
4189 ALLEN-BRADLEY 10 SLOTS PLC CHASSIS W/ POWER SUPPLY 1756-PA72/B 1756-A10/B
18989 OEM SOLID SHAFT ROTARY MOTION FEEDTHROUGH, 67799A 142353K
7706 APPLIED MATERIALS COVER RF SHIELD GOLD INTERLOCK DELTA SAC 0020-75984
12702 HP PCB, JET DIRECT PRINT/ETHERNET CARD 10BASE-T 5182-4752
注:聯(lián)系我時(shí),請說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!