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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
ABB Master DSDX 451Siemens 6ES7478-2DA10-0AC0
ABB Bailey infi90 IMMFP02
DTS8001
YOKOGAWA PH450G PH450G-A-A
Promecon Mecontrol Coal V-DSP Unit 10037790
Endress + Hauser T12892 TSP012892
Danfoss VLT 3060 VLT3060 175L3007
Siemens 6SE9615-8DD50ZC89M41 + 8PV5640-0AA08
BALDOR SBTS10-2,5-R Id. ASR26521C
BALDOR BTS10-2,5/8-24-RL-772
093C-F-060-R2L-110GB0/S015
Siemens 6ES5955-3NC42
SSB GMXTF-0616.40224.00-B5
Siemens 6ES5457-4UA12
RF27 DRN90L4/MM22
Siemens 6DS1002-8AA
MEMOTEC SLF-01-S-2520-FM
ABB DSQC 327 3HAB 7230-1 3HAB7230-1/05.12850#9841-084
Siemens 6DS1223-8AC
Atlas Copco QCM2-T 34025
Siemens 6EP1342-0AA10
Siemens Siprotec 7SJ62 7SJ6211-2EA00-3FC0-Z/EE
Siemens Siprotec 7SJ61 7SJ6111-2EA00-3FA0-Z/EE
VLT5016PT5C20SBR3DLF00A00C0
Danfoss VLT5000 VLT5016PT5C20SBR3DLF00A00 175Z4100
Siemens 3TB5614-0A
Siemens 6SW1700-7JD00-1AA0
Siemens 6ES7833-1SM02-0YA5
Siemens SITRANS 7MF4633-1EY22-1AA1
Siemens SITRANS 7MF4433-1BA02-1AA7-Z
Siemens 6ES5 095-8FA01
INDRAMAT DDS02.1-W050-DS01-02-FW
KEB Combivert 15.F5.MDE-Y0P0
Siemens 6ES7647-6BD26-0AB0
Siemens 6AV7764-0AA00-0AT0
Siemens 1FT6084-1AF71-1AG1
Indramat DDS02.2-W100-BE31-01-FW
ABB XRM3 XRM3-185-3P-MOT 1SEP102243R3302
Alpha Getriebe SPK+ 140S-MF2-12-4H1-1K01
ABB 3HAA3573-ABA
Lenze MCA 13I34-S20P2-T0D0-STBF10N-P0SU
KSB ETAPRIME-GBN 40-140/222
GE Fanuc IC693ALG442C
Siemens 1FK7022-5AK71-1UH5-Z
Lenze MDFMABR071-32C0C
Siemens 6SE7013-0EP60-Z
Siemens Simadyn 6DD1611-0AE0
KSB ETAPRIME GBN 040-140/222
SICK C20S-165104A12
Siemens 6DS1731-8DC
Siemens 6DS1120-8BA
Sick ISD300-3211
TSXDSZ32T2
Lenze MCA 17N35-RS0B0
KR203
INDRAMAT MDD0 71C-N-030-N2M-095GB2
Festo DGP-63-1350-PPV-A-B
Siemens 6SE7016-1TA61-Z
KEB Combivert 16F5GIG-Y60A
Control Techniques Commander CDE1100S
Siemens 1FK7063-5AF71-1SG3 + LP120-M01-10
Siemens SIMOREG D200/40 6RA2621-6MV30-0
Indramat DDS02.2-W050-B
Bosch VM 60/EB-TA 054344-106
Siemens 6ES5932-3SA12
Siemens 6ES5 110-3SA12
Dalsa PC-30-04K80-00-R
Indramat DDS 2.1-W200-D DDS 2.1-W200-D/S003
Indramat TVD 1.2-08-03/S100
Bosch Servo Drive Modul Typ SM 17/35-TA 1070077375-104
Siemens 1FT6044-4AK71-4EH1
Siemens 1FT6105-1AC71-3FH1
St?ber ED503URFI140
SEW EURODRIVE S77 DRS100M8/4/TF/DH
Siemens 2KJ1501-7EQ13-1HX1-Z
Rexroth HCS02.1E-W0028-A-03-NNNN
Rexroth MSK061C-0600-NN-M1-UG1-NNNN
Siemens 1FT6084-8AH71-4AB0
Rexroth Indramat MDD112C-N-020-N2L-130PA0
Festo MTR-DCI-52S-VCSC-EG7-R2CO
Rexroth MKK 15-65 Lineareinheit R055709808
Siemens Simatic 6AV3688-3EH47-0AX0
Danfoss Mass 2100 2121B01---00AA
Parker D81VW21C1NJW8975
Parker D81VW1C1NJW75
Siemens 1FK7083-5AF71-1KH0
Rexroth MAC071C-0-NS-2-C/095-B-0 R911224525
Siemens Iskamatic B AS23 /6FQ2123-0A
Getriebebau Nord SK 100LP/4 TF 28393298
UTP Schweissmaterial UTP80M
Sevcon Gen4 48V 650A Gen448V650A 634A46203
HBM 1-FIT/1SC31/50KG
Becker SV8.130/1-401
SEW KF37 DRS71S4BE05/MM03/TH
Rittal SK 3359540
Rexroth DBEBE 6X-10/80G24K31A1M
H?wa SH3750 IWM3114-3750-23-16
Festo MPA-FB-VI 50E-F38GCQP-D+2GS2GZ 32P-TCD-R-MAHAHAHAHSVLAH-20K+5TJ
Festo MPA-FB-VI 50E-F13GOQP-D+BE32P-VFL-N-MBHBHBHUBHBHBHU-EMJMMJEEM3E
Siemens 6SE3190-0DX87-2DA0
V10OBA1R12
Grundfos CM10-4 A-R-I-V-AQQV F-A-A-N
Siemens 6E5110-3SA12
Baumüller BUM618-06/09-31-R-0100-A002-SM
Danfoss VLT Type3016 175H7281
M05601126
RITTAL TOP THERM SK 3383140
TAE Antriebstechnik TA-BL-4/B-4Q 17044
Wittenstein alpha VDT 080-MF1-10-051-AC
Baldor BTS20-300-50-710 ASR19213E
B&R 8MSA4M.R0-B6
SEW Eurodrive MKS51A010-503-00
Siemens 6ES7313-6CG04-0AB0 6ES7313-6CG04-0AB
SEW Eurodrive Movidyn MAS51A010-503-00 8260702
Siemens 6DS1101-8AB
Siemens 3RX9401-0AA00
Siemens 6SE7016-1EA61
Siemens 1FK7063-AF71-1SH3
Siemens 6FC5403-0AA20-0AA0
Beckhoff CP7022-1008-0000
Beckhoff CP70221008
Siemens Midi Master 6SE3126-8DJ40
SEW Eurodrive MOVIDYN MAS51A015-503-50
Schunk 0371405 PGN+200/1 AS
Siemens 1FK7060-5AF71-1EU5-Z
Rexroth HMD01.1N-W0036-A-07-NNNN + CDB01.1C-SE-ENS-EN2-NNN-NNN-NN-S-NN-FW
Lenze MCS 12H35-RS0P2-Z0E0-ST6S00N-R0SU
Sorensen Ametek SGe100X50C-1CAAAJ
Siemens 1FK7063-2AH71-1RH0
Siemens MAG6000 7ME6920-1AA30-1AA0
Festo DGO-40-1650-PPV-A-B
Siemens 6SC6116-0AA00
Omron NS12-TS00B
B&R 5P62:JONRED-02
Indramat DDS02.2-W050-B 263405
Siemens 6GK7443-1GX11-0XE0
SIEMENS 1FK 7100-5AF71-1AG3
Siemens 6AV6545-5AD00-0BP0
8I84T400150.010-1
SICK 14-FGS FGSE1050-11
Siemens 1FK7063-5AF71-1SG3-Z
Siemens Teleperm M 6DS1731-8DC
Siemens SIMATIC 6AV6643-0DD01-1AX1
Siemens 6ES7647-7AA10-0QA0
Siemens 3RW4422-1BC45
B&R Automation Panel PC 725 5PC725.1505-01
Festo EMMS-AS-140-S-HS-RSB
Fanuc 06B-6105-H003
Siemens 1FT60821AF714AG1Z
663R100001r0BHSAP
Siemens 1FT6082-1AH71-4EG1
Rexroth MAC090B-0-PD-3-C/110-A-1 R911224108
SEW Eurodrive MC07B0075-5A3-4-00
CML40.2-NP-330-NA-NNNN-NW R911170254
Siemens 6AB6136-0BA
ABB YPQ112A
Siemens Simatic 6AV6 643-0DD01-1AX1
Siemens 6AV6643-0DD01-1AX1
Rexroth 4WRKE 10 E50L-33/6EG24EK31/A5D3M-710+4WRAP
Siemens 1FK7063-5AF71-1FG0
Siemens 1FK7060-5AF71-1FH3
Siemens Simatic 6AV6643-0DD01-1AX1
ELGATBKF12036040H
Siemens 3KL6130-1GB00
Siemens 6SN1123-1AA01-0FA1
Siemens 6SN1118-0DM13-0AA1
Rexroth HCS02.1E-W0054-A-03-NNNN + CSH01.3C-PB-ENS-NNN-CCD-NN-S-NN-FW
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