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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Schunk SRU+40-WFesto MPA-FB-VI 50E-F13GOQP-D+BE32P-VFL-N-MBHBHBHUBHBHBHU-JJEJEJEME3L
Festo MPA-FB-VI 50E-F13GOQP-D+BE 32P-VCD-N-MBHBHBHUBHBHBHU-E11L
Lenze MCS 12L20LSRMB0-Z0E0-ST5S00N-R0SU
Schunk PZV 100
Lenze MDFKAIG090-22
St?ber FDS2150/B
SEW Eurodrive K67 CMP100L/KY/RH1M/SMB
Lenze MCS 14P26-RS0B0-B24N-ST5F10N-R0SU
ESD Electronics LasCon-CPU K.3784.01
Artis Marposs CBU-1 1280720
Sick 30-FGS FGSS1800-21
Sick 14-FGS FGSS1800-11
Netstal Moog 4/3WV-NG25 963.364.8401-B
Festo 531029 + MS4-LDM1-1/4-P10 + SDE1-D10-G2-MS-L-P1-M8
Lenze MCS 12D41LSRMP1-B19N-ST5S00N-R0SU
Lenze MCS 12L39-RS0B0-B19N-ST5F10N-R0SU
Heidenhain LC 481
Siemens Coros OP15-C2 P4A221AA0ZC09
RSF Elektronik MSA 231.03-L P BD13573B0557
Bosch SE-B5.700.030-10-000 0133500516
Bosch SE-B5.700.030-10-012 1070916460
SEW Eurodrive FH77/G CM90L/BR/TF/AS1H/SB60
Grundfos Pumpe D32-60
PD-810
Alpha Getriebe SP 180S-MF1-3-0K1-2S
Siemens 1FT6064-6AC71-3AH2-Z
Siemens 1FK7060-2AF71-1RH0
Baldor DBSC1005-1-AAA 27833G
Rexroth 3DREPE 6 B-21/45EG24N9K31/A1V R900925013
TAE Antriebstechnik TA-BL-4/B-4Q
Lenze MCA 13I34-RS0P6-Z0D0-STBF10N-R0S0
Baumer electric FLDK 110G1002/S42
KSB ETANORM-G 40-160 G1
Lenze MCS 12L41-RS0B0-Z0E0-ST5S00N-R0SU
A06B-2223-B605
Baldor SBTS10-200-2,5-P
Siemens Simatic 6GK7443-5DX05-0XE0
Heidenhain LS 703 ML 370mm 336976-05
SEW Eurodrive Movidyn MA 5010 FD 00 825821X
D3FPE50YB9HB7023P63
MDD090B-N-020-N2L-110PAO
Siemens Simoreg D520/190 6RA2175-6GV66-6CB0
SIEMENS 1FT5064-0AF01-2-Z
INDRAMAT MDD090B-N-020-N2L-110PB0
Siemens SMP-E327 C8451-A13-A11-1
Indramat MDDO90B-N-020-N2L-110PBO
ADVANTECH AWS-8430TP
Siemens 1FT6084-8AF71-1EH0
Siemens 1FT6086-1AF71-3EG1
SMC Ventilinsel W5QC41-1003SDNW-1005
RTD44A4Y7P1770.50KR120
Siemens TP 070 6AV6545-5AD00-0BP0
Siemens 6GK1105-2AD10
Siemens Simodrive 6SN1123-1AA00-0BA1
TPK100MF220080000
Ifm Efector300 SM2000 SMR21XGXFRKG/US
Allen Bradley 842D-60131331BXA
Austin Hughes Cyberview N119-S801e
Beckhoff CP7901-0021-0000
EATON Moeller N3-4-400 266023
Indramat DDS03.1-W3030-D
Eaton XVS-460-15MPI-1-10
Siemens 6DS1102-8AB
Siemens 6ES5927-5BA13
PHILIPS FLUOR Vision Processor 4022 251 0024
PHILIPS PHOSPHOR Vision Processor 4022 251 0012 D 001327
BUS21-15/30-31-028
SIEMENS 6QG1312-3AK02
Siemens 6DS1916-8AA
SICK MSLE08-11221
Siemens 3VF4211-1BM41-0AC2
Siemens 6ES7 133-0BN11-0XB0
Siemens Teleperm M 6DS1614-8AA
Siemens Teleperm 6DS1603-8BA
ABB DSQC 315 3HAB 2214-1/2
Rexroth Mannesmann DBEE 10-51/100YG24NK31M R900939695
Siemens SIMOMAT K8 6GA4652-2DA00
Siemens OEM PC870 15" 6AV7764-0AA01-0AT0
Bosch SM 17/35-TA
Rexroth IndraDrive M HMS02.1N-W0054 + CSB01.1N-SE-ENS-NNN-NN-S-NN-FW
SEW Eurodrive MOVIFIT MTF11A003-503-E20A-10
Siemens Teleperm M 6DS1700-8BA
Siemens 6ES5 105-3RA11
Siemens SitransP 7MF4320-1GA02-1AD1-Z
E+L Erhardt+Leimer CV 0203 CV0203 112224
Bosch DREBE 6X-1X/175MG24K31A1M
Schneider AEG Modicon 110CPU51200
Gestra NRG 26-21
Siemens 6EV 2031-4FC00
Siemens Siguard LS4-4 3RG7834-6DD00
Siemens Teleperm M 6DS1717-8AA
Lenze G50BB111MHBR2C + MHEMABR080-32C1C
Lenze G50BH110MVBR2C + MHEMAIG090-12C1C
Siemens Teleperm M 6DS1717-8FL
MOOG T161 Controller T161-902 A-10-E5-2-9A
Rexroth IndraControl V VDP15:3GAN-D1-NN-CH R911173263
Indramat MAC093B-0-JS-2-C/110-A-1
Rexroth MSK050B-0600-NN-M1-UG0-NNNN R911299935
Siemens Simatic S5 6ES5945-7UA23
Indramat KDS 1.1-050-300-W1
Siemens Simatic S5 6ES5 926-5AA12
Siemens 6AJ61120AA
Siemens Teleperm M 6DS1614-8AA
Schneider AEG Modicon 110CPU51200
Siemens SIMATIC S5 6ES5948-3UA12
LTi Drives LSH-074-2-30-320/T1.1R
ABB Bailey infi90 IMQRS02
ABB 3HAB8101-8/08F DSQC346G
Siemens 3RX9401-0AA00
Rexroth Hydraulics 4WRSE 6 E35-31/G24K0/A1V R900558463 R900031883c
TBX7 TBXLEP030
Siemens Simatic S5 6ES5955-3LF12
SEW EURODRIVE RF47 R37 DR63L4/TH
Bosch DREBE 6X-1X/175MG24 0811402080
VAHLE SMG-SES202 0955111
Schunk GSM-Z-45-E
ABB PBSE1027 DSQC604
Heidenhain LS 406
Siemens 6SL3100-0BE23-6AB0
Dr?ger Polytron Ex 8317517
Baumüller BUB622-100-54-E-001
Siemens 3VL5740-1DC36-0AE1
70WS80-A0A00A0B100
Rexroth IndraDrive M HMS01.1N-W0036-A-07-NNNN R911295324
Indramat DDS02.1-W050-D
Siemens 6DS1916-8AA
Siemens SIMATIC S5 - 110S/B 6ES5110-3SA12
KEYENCE LS-3100W
Fanuc A16B-3200-0450/7G
Siemens 6AV6 545-0CC10-0AX0
注:聯(lián)系我時(shí),請(qǐng)說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!