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集散控制系統（Distributed Control System－DCS）集計算機技術、控制技術、通信技術、CRT技術于一體，廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展，產生了一種新型的控制系統———現場總線控制系統（Fieldbus Control System－FCS）。但國內生產企業的情況是：大多數企業還處于模擬儀表和人工控制的階段，采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟，在現有的技術條件和市場條件下，FCS還不能完全取代DCS，而且目前現場總線設備和系統還十分昂貴。因此，除了新建企業外，國內企業在較長時間不可能全面采用現場總線技術，而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中，對3個生產單元已有的DCS和PLC進行改造，增加通信功能，實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段，分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外，在廠部設有總調度室，但是總調度室的監控水平較為落后，改造之前基本上不能對各個生產單元進行監控。為了適應生產需要，提高生產效率，改善操作條件，加強監控手段，確保各生產裝置的正常運行，急需對各生產單元和總調度室進行技術和設備的更新改造，從而能在總調度室對各裝置進行監視管理，及時了解各裝置的運行情況，達到指揮及時和調度準確的目的。 2．1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備，主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造（系統結構見圖2—1）： ??四期污水處理生產單元控制設備配置了兩套ALLEN－BRADELY公司PLC設備。25塊開關量輸入信號卡，可采集384點信號；7塊開關量輸出信號卡，可輸出112點信號；3塊模擬量輸入信號卡，可采集24點信號。兩套AB—PLC通過DH＋（數據高速通道）實現數據共享。在原有的現場控制計算機上分別增加以太網卡，通過以太網將實時數據送到總調度室處理。??輸出192點信號；1塊模擬量輸入信號卡，可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5－115UPLC上增加RS－232通訊模塊（CP524）和1臺現場操作站，用點對點方法連接，使PLC的數據通過現場操作站送到以太網上，與總調度室監控計算機通信。但RS－232傳輸速率只有9600bps，操作站僅對現場起到監視作用。
20731 ADVANCED MOTION CONTROLS BRUSH TYPE PWM SERVO AMPLIFIER 12A8K2286 OMEGA STRAIN AND PROCESS METER DP25-E-DC10/32-R
22005 APPLIED MATERIALS SERIPLEX MUX I/O PCB(1) (016H-047H) 0190-35653
14266 THERMO SCIENTIFIC IST STAGE 2ND STAGE COMPRESSOR RFT42C1E-PFZ-382
5243 ASCO RED-HAT II BRASS SOLENOID VALVE, 302373 8210G1
9633 NOR-CAL INTELLISYS IQ SERIES NC TBV-IQA-200-NW-50-S02
10969 MITSUBISHI AC SERVO DRIVER MR-J2-10A
T246 MKS PRESSURE TRANSDUCER, 100 TORR DMB12TCECJNN633
T245 MKS PRESSURE TRANSDUCER, 10 TORR 626A11TBE
12101 KEYENCE DEDICATED PARALLEL I/O CONNECTION CABLE OP-51657
11737 APPLIED MATERIALS CABLE, 24VAC, FRONT SERVICE LAMP 0150-35661
16117 APPLIED MATERIALS BLOCK,TEFLON,CHAMBER LID,GIGA-FILL SACVD 0021-10665
838 OMRON SYSMAC PROGRAMMABLE CONTROLLER C200HG-CPU53
12764 BIOMEDIA MICRO-CENTRIFUGE, 100-240VAC, 50/60HZ, 15W PC-100
1042 PURISYS CO UV LAMP BALLAST UVS-1001
12850 SANYO DENKI STEP-SYN STEPPING MOTOR, 1.5A, 0.72°/STEP 103-7501-80G1
6263 HORIBA-STEC LFC LF-F404M-A-EVD
2436 SCV KITZSCT DIAPHRAGM VALVE TD4CS-GC
10944 APPLIED MATERIALS P-5000 BWCVD WAFER LIFT 0010-10188
21749 ORIENTAL MOTOR VEXTA 2-PHASE STEPPING MOTOR PH266-01GK
11009 APPLIED MATERIALS PVD DUAL SWLL CHMBR 208V LAMP 0190-10174
336 SMC FILTER:AF40-04 x2 SS VALVE:AV4000-04-5DZC AC40-SGF266
21236 LAM RESEARCH MDL CTLR RF MATCH 9400 RFMATCH-003 (REFURB) 685-093578-003
11167 COMPACT AIR PNEUMATIC CYLINDER QJM05-4016-A
10100 APPLIED MATERIALS DC ACTUATOR, SOURCE, SIP + 200MM 0021-14587
11167 COMPACT AIR PNEUMATIC CYLINDER QJM05-4016-A
8325 MAGMOTOR SERVO MOTOR 500260037 C26-F-200X
654 SWAGELOK STAINLESS 3 WAY BALL VALVE SS-44XF4-1466
6168 UNIT MFC METAL SEAL 1660 GF100
10841 BROOKS VACUTRAN 5 MTR5 TRANSFER ROBOT DRIVE, 001-1951-06 001-7600-02
12203 SMC ROTARY ACTUATOR, 190° SWIVEL TABLE EMSQB30A
472 KEYENCE SERVO DRIVE MV-72
14273 THERMO SCIENTIFIC DISPLAY,REFRIGERATOR W/FACE & BEZEL 304863H03
50 MICRO MEMORY PCB, VME MEMORY BOARD, 94871 MM-6326AD
2709 DENSEI-LAMBDA POWER SUPPLY, 24V, 14A JWS300-24
9946 ROFIN OBJEKTIVHALTESATZ SCAN LEN 102106020
11261 VERIFLO HIGH PURITY REGULATOR, P/N: 45800483 SPR861W3P01TS12FSMTS12V
8690 APPLIED MATERIALS ROTARY HDPCVD (0020-41627, 0040-82128) 0020-98112
2455 SEEK ELECTRONICS I/O TERMINAL UNIT AS-8550SX-00
12887 FUJIKIN DIAPHRAGM VALVE, TYPE N.C., O.P. 0.34~0.69MPA 22779
22126 VEXTA 5-PHASE STEPPING MOTOR PK543AW-A44
745 SIEMENS DIGITAL OUTPUT MODULE SIMATIC S5 6ES5 440-8MA21
21735 ELECTROCRAFT TORQUEPOWER STEPPING MTR W/ BALL TPP23-90-002
21971 TOKYO ELECTRON DAMPER HANDLE EXH. CT2910-400798-11
12833 NOVELLUS CNTRL HDSIOC 0 C3SPD CONCEPT 3 SPEED FIRMWARE 4.72 02-280596-00
7641 KNIEL POWER SUPPLY CPU 5.2/VME (4022.430.14691) 310-023-02
6102 APPLIED MATERIALS MFC FC-DN780CPBA MASS FLOW CONTROLLER 3030-13113
9047 MKS PORTABLE BARATRON TRANSFER STANDARD (690A11TRA) PBTS1A11FA2
2997 METTLER TOLEDO HAUG POWER SUPPLY, 01.7906.005
B64 DRESSLER RF AUTO MATCHING, C-GUN M12 SWITCH CAP (102139962) VM1500W-CG
9944 ROFIN PRUFPROTOKOLL SHUTTER RESONATOR-EXTERN 1064NM P-101102381
5865 NOVELLUS WAFER CENTERING ASSY 02-165975-00
12065 TOKYO ELECTRON PCB ASSY FOR TS-4000Z-16 CTRL UNIT,1181-000572-19 MC-31151S
22049 APPLIED MATERIALS AC SERVO MTR BL SUPER P3 P30B04010DXS8FM 0195-00340
10169 GRANVILLE-PHILLIPS MICRO-ION PLUS GAUGE 356008-YG-T
13656 APPLIED MATERIALS HARNESS ASSEMBLY, INTERLOCK END PT DET 0140-02113
834 TYLAN GENERAL CONTROLLER, 715-180133-001 AC211A
2589 SEEK ELECTRONICS I/O TERMINAL UNIT AS-8550SX-01
21006 APPLIED MATERIALS CABLE ASSY PLATEN 4 MTR PWR REFLEXIO 0150-42155
5098 WEINTEK LABS TOUCH SCREEN PANEL MT506SV2
14856 APPLIED MATERIALS CYL AIR 1 1/8BOREZ1-1/4 STRK 3020-01093
15675 APPLIED MATERIALS O RING,14.764 ID X .275 VITON 75 DURO 0020-35712
13102 PALL ULTRAMET-L4000 FILTER ASSY, 3000 PSIG, ?" GASKET SEAL GLFF4000VM4
18814 NOVELLUS CABLE ASSY, MFC N J8, MFC N, 1.5M 03-427261-22
11672 APPLIED MATERIALS CFA BULGIN PSU OUTPUT,CABLE, 0240-97051 0150-95170
11284 MAXON MOTOR DC MOTOR W/ GEARHEAD & ENCODER, HEDS-5540 47.022.022-00.09-315
13943 ADVANCED ENERGY PE II 10K POWER SUPPLY 3157600-003
20748 JASCO PCB, POWER CONT, P/N: 6586-A510A 6586-60EIA
9505 MKS PNEUMATIC SOLENOID VALVE 100938941
4231 SMC 5-SLOT SOLENOID MANIFOLD BLOCK, VJ514MY VJ5343Y
22432 SPTS TAPPEX INSERT M6X12 266817
10576 WATLOW TEMPERATURE CONTROLLER 146E-1601-3000
1550 TEVITRONIX SEMITOOL CONTROLLER 100-30001, 27-278337-03 LC24
23289 KEYENCE DUAL DIGITAL FIBER SENSOR W/ INSTRUCTION MANUAL FS-V22R
16201 APPLIED MATERIALS CHAMBER BODY, ETCH, OXIDE, SIDE GAS FEED 0040-31942
19550 LEICA LFS AUTO FOCUS MODULE 020-650.070
752 SIEMENS POWER SUPPLY 6ES5951-7LD12
1129 FINNIGAN MAT PCB BOARD 103339
19549 OEM SPINDLER W/ BEARING 204812
20926 APPLIED MATERIALS CABLE ASSY XFR 2 PR GAUGE PRODUC 0150-42517
20967 APPLIED MATERIALS CABLE ASSY, P65 - MF PNEU, PRODUCER 0150-33207
19958 ASYST PCB ASSY, PORT LOCK, SMIF 3200-1021-01
20814 OEM PCB, LED DISPLAY 21512DES10244C2
20753 OEM PCB ASSY EE1041-381-16A
21113 LAM RESEARCH CABLE ASSY, 1.1M 833-078451-709
20313 NOVELLUS SPACER, ANODE CHAMBER, .300 15-263559-02
20299 APPLIED MATERIALS BLOCK, CHAMBER INTERFACE MOUNTING 0020-29801
20608 ESCAP DC SERVO MOTOR, HN.08.01 P310.170.50
20762 OPTIMISED CONTROL PCB ASSY, D576 KCL2871
4941 BALZERS PKR 251 COMPACT FULL RANGE GAUGE, FL-9496 BALZERS BGG26000
22444 TOKYO ELECTRON ANGLE VACUUM VALVE, CKD AVB41V-X0004 1D80-004537-11
22188 KITZ SCT PNEU V/V (IGS) JUSUNG P11104128 TD4CB-GC-1003-FA-SEP-316LE
7259 HOKUYO AUTOMATIC OPTICAL DATA TRANSMISSION DEVICE DMG-HB1
1243 TOKYO ELECTRONIC INDUSTRY CCD COLOR CAMERA CSU9001 CS9301
15249 TOKYO ELECTRON PCB, PROCESSOR BOARD, TAB113-1/I01-LF 2L81-050032-16
21799 SAIA-BURGESS STEPPER ROTARY MOTOR UFD13N01RAZ21
622 RIKEN KEIKI GAS MONITOR, RKP-62069 GP-583
11139 ANELVA VALVE, V SERIES, TYPE-L V-040LV-MMI
20571 GEN PCB ASSY 3420500300
2411 TEKTRONIX TEK PASSIVE OSCILLOSCOPE PROBE P6136
6127 UNIT MFC DIGITAL ULTRACLEAN METAL SEAL UFC-8161
19162 APPLIED MATERIALS ASP CAP FLANGE 0021-10851
13823 THERMO ELEMENTAL RF PCB, 122930-6 12293100
15055 APPLIED MATERIALS MANIFOLD WATER PL 0020-10135
4987 APPLIED MATERIALS HINGE, GENERATOR RACK, PRODUCER SE 0015-01466
6386 AERA MFC FC-785 FC-785Y-BF
4161 CKD SOLENOID VALVE AGD01R-4R
13291 APPLIED MATERIALS PCB ASSY,CHAMBER DISTRIBUTION,PROD,AS00363-03 0100-01577
9695 NSK ROBOT SERVO MOTOR W/ ASSY (51161-863-001) M-SSB020FN502
21940 TERADYNE PCB ASSY, TW997 950-997-00
16592 TEKNIC SERVO DRIVER SST-1500-103
2127 LEYBOLD THERMOVAC TM22 PIRANI CONTROLLER 89784 TM22
9393 PILZ PNOZ M1P SAFETY RELAY MODULE 773100
11203 ULVAC SUBSTRATE HEATER PSH-112MT
C0201 ENI DC PLASMA GENERATOR DCG-100 SB552 REV B DCG2D-A031100021I
18236 APPLIED MATERIALS SUPPORT BAR HEAT SHIELD ZX HEATER, 6IN 0020-25991
972 VEXTA BRUSHLESS DC MOTOR DRIVER BLD180A-MK
701 TAMARACK SCIENTIFIC LASER EQUIPMENT 500-0155
22310 SWAGELOK BELLOWS SEALED VLV GASKETED PCTFE STEM SS-8BK-1CM
11894 SIEMENS SINUMERIK ANALOG DRIVE INTERFACE 6FC5211-0BA01-0AA4
11635 BOSTON GEAR 700 SERIES GEAR SPEED REDUCER, RATIO 20:1, 0.87 H.P. F71820B5J
12850 SANYO DENKI STEP-SYN STEPPING MOTOR, 1.5A, 0.72°/STEP 103-7501-80G1
12671 TEKTRONIX TEKPROBE POWER SUPPLY 1103
3750 OMRON MAG. TACHOMETER K3TR-NB11A-C1
T96 MKS 325 MODUCELL PIRANI VACUUM TRANSDUCER 103250012
17534 BETA LASERMIKE LASER SPEED, P/N : 85143 4000-103L
11449 APPLIED MATERIALS LINER, GDP, R2 OXIDE 0020-34694
7641 KNIEL POWER SUPPLY CPU 5.2/VME (4022.430.14691) 310-023-02
10576 WATLOW TEMPERATURE CONTROLLER 146E-1601-3000
22214 ADVANTEST SAFETY CTLR MOD BLD-020100 PLD-420100BB WBL-MIF/TYPE16X02
8865 FUJI ELECTRIC FVR-C9S INVERTER FVR0.2C9S-2
6381 FUJIKIN MFC FCS FCS-4WS-798-F130#D
12833 NOVELLUS CNTRL HDSIOC 0 C3SPD CONCEPT 3 SPEED FIRMWARE 4.72 02-280596-00
15118 FUJIKIN DIAPHRAGM VALVE 65611
23404 TAMAGAWA SEIKI AC SERVO MOTOR, PN: 2-39-45543 TS3510N39E10
3862 CASCADE MICROTECH PCB COMPUTER 110-161
21964 FESTO REG VLV 162583 W/ MANOMETER PR GAUGE MA-40-10-1/8 LR-D-7-MINI
424 FINE SUNTRONIX POWER SUPPLY VSF150-24
14791 VEXTA BRUSHLESS DC MOTOR W/ FBLD40C DRIVER FBLM440C-GF
11671 APPLIED MATERIALS CABLE X5A.P6/X4H.P.S.U. 0150-95083
6330 FUJIKIN MFC FCS FCS-4WS-798-F80#F
6184 FUJIKIN MFC FCS FCS-4WS-798-F130#F
6382 FUJIKIN MFC FCS FCS-4WS-798-F50#D
19946 EMERSON MOTION CONTROL INDEXING MODULE, 960505-01 FM-2
21463 LAM RESEARCH ASSY, PWR CORD, TEMP, CNTRLR 853-034012-003
11167 COMPACT AIR PNEUMATIC CYLINDER QJM05-4016-A
22115 FAULHABER DC MINIMOTOR W/ GEARHEAD 2342S012CR
15264 BROOKS AUTOMATION END EFFECTOR, 978-262-2900 116581
12171 WITTENSTEIN STAUBLI CYBER MTR,320V,7500RPM MSSI 055G-045E-320C-1FNB-T2701
10043 TELI CCD COLOR CAMERA W/ TAMRON LENS 1:1.6 (TV0908A0) CS8420
5591 LAM RESEARCH BIMBA CYLINDER LIFTER, D-52403-A 853-011661-001
19320 NOR-CAL FITTING, TYPE HE, 4 WAY CROSS 4C-NW-25B
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