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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
14969 CLIPPARD 8-PORT ELECTRONIC PNEUMATIC MANIFOLD BOARD PCB EMC-0815215 APPLIED MATERIALS MANIFOLD CLEAN GAS 200MM PRODUCER 0021-04297
16729 APPLIED MATERIALS CABLE ASSY, EMO INTERCONNECT,25M 0150-16006
16465 APPLIED MATERIALS TURCK CABLE ASSY CHX GP PNEU 0150-24602
16466 APPLIED MATERIALS TURCK CABLE ASSY CHY GP PNEU 0150-24599
17923 TEC PCB, PWB-PSU-TRN-M2 6LG01991000
17924 TEC PCB, PWB-PSU-TRN-M1 6LG01990000
18616 LAM RESEARCH RF COAXIAL CABLE, 1.5M 853-025918-005
22332 NOVELLUS MOTOR MOUNT 15-11193-00
15852 APPLIED PRECISION FLOWPOINT NANOVALVE CONTROLLER 52-504254-011
4512 PALL FLTR IN-LN GAS 3000PSIG 1/4-GSKT SEAL M GLFPF3000VMM4AM
2856 ENI IMPEDANCE MATCH NETWORK PN:MWH-100-01M6 MWH-100
11667 FUJIKIN 3-WAY VALVE FPR-SDTB-71-6.35-3
B32 NEMIC-LAMBDA POWER SUPPLY EWS25-5
6388 HORIBA-STEC MFC SEC-Z10DW (0190-16748) SEC-Z12DWM
7215 STI MINISAFE-B LIGHT CURTAIN TRANSMITTER 24 (610MM) PN:42687-0240 MS4324BX
11038 IEI 3.5" INTEL ULV CELERON 400 CPU BOARD WAFER-9371A-R10-RSC
15852 APPLIED PRECISION FLOWPOINT NANOVALVE CONTROLLER 52-504254-011
4512 PALL FLTR IN-LN GAS 3000PSIG 1/4-GSKT SEAL M GLFPF3000VMM4AM
2856 ENI IMPEDANCE MATCH NETWORK PN:MWH-100-01M6 MWH-100
11648 BOSTON GEAR 700 SERIES WORM GEAR SPEED REDUCER, 20:1, 0.870HP 718-20-G
6388 HORIBA-STEC MFC SEC-Z10DW (0190-16748) SEC-Z12DWM
7215 STI MINISAFE-B LIGHT CURTAIN TRANSMITTER 24 (610MM) PN:42687-0240 MS4324BX
11315 E+H METROLOGY INTERFACE MODULE, CONTROL UNIT B215, B187, B218 1737
14240 VAT SLIT GATE VALVE 201917
11899 KOLLMORGEN-BOBRY SERVO MOTOR, 0.43KW DBL2H00080-03M-000-S40
2245 WAHL DIGITAL HEAT-PROBER THERMOMETER PLATINUM 392MXD 392MX
5664 GE FANUC PWR SUPPLY PLC 11 SLOTS ASSY MODULE IC693PWR3215
22068 SANYO DENKI 1.2° STEP MOTOR W/ GEARHEAD 103H5332-0342
21031 ONEAC POWER CONDITIONER, OUTPUT 120V, PN: 011-000 CB1115
12058 SICK DIFFUSE PHOTOELECTRIC SENSOR WT2S-P131
2443 APPLIED MATERIALS MTR ASSY CVD LIFTS W/ SHAFT 0090-09027
427 COSEL AC/DC PFC POWER SUPPLY AC100-240V 50-60HZ 2A PAA150F-5
832 SUMITOMO MOTOR CONTROLLER MSE-15C-DU-S200/D
4661 SMC SOLENOID VALVE 0.2-0.7 Mpa SY5340-5LOZD
4486 SCHAFFNER HIGH POWER FILTER, 3-PHASE 16A INPUT FN351-16-29
894 DAYTRONIC DUAL DC VOLTAGE CONTROLLER SERIES 4062
8395 OEM LAMP MUL-250HS
7475 APPLIED MATERIALS COAX CABLE, DXZ COUNTERMATCH, 2.7M 0150-76322
9796 PANASONIC AC SERVO DRIVER 400W DV88040LDMB
5137 APPLIED MATERIALS MODULE MFG. HYBRID MATCH ETCH RF MATCH 0010-12088
22415 AXCELIS V3 ACTUATOR BELLOW (ENDSTATION) 1907830
B49 TYLAN GENERAL CDG ADAPTER UNIT HPC-20(HI-TEMP)
19727 BAUMER RETRO-REFLECTIVE LASER SENSOR OPDM 16P51/403591
11127 APPLIED MATERIALS CABLE ASSY, POWER, 15FT 0150-35966
13223 TOKYO ELECTRON PCB, SYSTEM OPERATION CONTROL BD, 281-600680-9 208-600680-3
144 TOKYO ELECTRON PCB SYSTEM I/O 2, 1808-022002-1 1881-022002-11
17631 SEIKO SEIKI PCB, RELAY INTERFACE BOARD P019Y---Z856-3RB
2038 WATKINS-JOHNSON PCB LIQUID SOURCE I/O BOARD, 903172-001 PWB 903171-001
17048 ADVANTEST PCB ASSY W/ OMRON H3Y-4 & MYQ4 BLD-016539
9223 SMC RODLESS CYLINDER MAX PRESS 0.7 MPA CDY1S10H-250
3209 FUJI SEIKI RIGHT ANGLE VALVE, 000205 1222101
12315 CKD PNEUMATIC AIR CYCLINDER, 0.1 ~ 1.0 MPA SCM-40B170-Q
9748 APPLIED MATERIALS CABLE FILAMENT CONTROL 50FT 0620-01281
9309 DAINIPPON SCREEN I/O MODULE (16/16) SN-2016-TRDS DS-1211-ANALOG
1330 LEYBOLD TURBO VACUUM PUMP, TURBOVAC 50 85402
16301 DYNAX HANDY TERMINAL, ROBOT TEACH PENDANT RT1-K3AX-080
18848 APPLIED MATERIALS PLATE, REFLECTOR, CHMBR BOTTOM, 23CM 0021-35163
13578 BECKHOFF SERVO MOTOR W/ AG2250 ANGLED PLANETARY GEAR AM8022-0D10-0000
8779 MITSUBISHI P91 VIDEO COPY PROCESSOR ULTRASOUND PRINTER P91W
7180 APPLIED MATERIALS FORGED 8 DXZ HEATER, HI-TEMP CERAMIC HEATER 0040-39240
17756 APPLIED MATERIALS E84 PI/O AGV/RGV HOKUYO DMS-HB1-V 0190-02688
8464 APPLIED MATERIALS ARM, WELDMENT SOURCE STD OBSOLETE 0040-20006
17047 MATSUSHITA TYPE FC-35 GREEN POWER MAGNETIC CONTACTOR BMF6-35-2
20939 APPLIED MATERIALS CABLE ASSY 0150-46754
6331 FUJIKIN MFC FCS-WR FCSWR-4WS-798-F400#D
8744 AG ASSOCIATES SIX GAS INTERLOCK 7100-5425-03
7370 LAM RESEARCH OUTER 17" SILICON ELECTRODE ASSEMBLY 839-020965-020
6190 FUJIKIN MFC FCS-WR FCSWR-4WS-798-F850#B
6383 FUJIKIN MFC FCS-WR FCSWR-4WS-798-F400#B
2623 APPLIED MATERIALS COOLED TUBE, LEAP2 0040-02238
9238 PANASONIC AC SERVO DRIVER MSD011A1X05
20916 APPLIED MATERIALS HARNESS ASSY CIOC TO GP TRANSDUCER 0140-80010
3540 ALLEN-BRADLEY 8-POINT DISCRETE I/O SIMULATOR MODULE 1771-SIM
20876 MATROX PCB ASSY W/ GSP MODULE 0298-06-05, P/N: PG-641, 0296-06-04 PG-1281
7847 DAINIPPON SCREEN EMERGENCY OFF SWITCH BOX 3 HEPT-003
21397 APPLIED MATERIALS ISOLATOR PUMPING RING TOP 200MM PRODUCER 0200-00402
1395 EDWARDS VACCUM PUMP RV12 A655-01-905
4138 DIGITAL ELECTRONICS DC POWER SUPPLY HIGH VOLTAGE DRP-9303DU
18091 YASKAWA MINERTIA SERVO MOTOR, RM SERIES, UTOP1-020MX UGRMEM-01SAKOE
11211 TOKYO ELECTRON PCB, I/O MDIF5B BOARD, 2184-020931-12 TTLM02-11
3239 YAMAMOTO MANOSTAR DIFFERENTIAL PRESSURE SWITCH MS61AHV1.2E-K
3891 VAT GATE VALVE 02109-BA24-ATU1
4712 EMERSON SERVO MOTOR 960104-23 MGE-205-CONS-0000
7475 APPLIED MATERIALS COAX CABLE, DXZ COUNTERMATCH, 2.7M 0150-76322
3435 SUPER VEXTA 5-PHASE-DRIVER UDX5107-G4-2
20597 ADVANTECH PCB, BACKPLANE BOARD, 190K610620 PCA-6106P4
15504 MILLIPORE 22" ION-EX CARTRIDGE CPMB02202
10056 APPLIED MATERIALS CB MAG THERM 3P 240VAC 30A BOLT-ON QO 0680-01215
20153 APPLIED MATERIALS CABLE ASSY,SQS(M)R/A TO SQS(M)STR.W/INTL 0190-21843
4424 APPLIED MATERIALS HDPCVD ESC, 300MM DUAL HE 0040-48594
12520 CTC ANALYTICS MOUNT/BRACKET FOR FAST WASH STATION MR03-00B
8164 SMC PNEUALPHA SOLENOID VALVE ECC-PNAL-6MR-A
14022 USHIO UNI METER UIT-101
22171 OEM 24'' COREFLEX FOR PRODUCER WATER LINE S-COR SS-SC6PF6PF6-24
8395 OEM LAMP MUL-250HS
6040 HORIBA-STEC MFC SEC-E440 MASS FLOW CONTROLLER SEC-E440J
9042 APPLIED MATERIALS MOTOR CURRENT AMP-FILTER CMP (0100-01654)0010-17634
1386 TELEDYNE VACUUM GAUGE TUBE DV-6M-VCR
10391 APPLIED MATERIALS FLANGE, EDWARDS PUMP, CVD EXH SW 0040-21826
15333 ZEISS 960 S.E.M PCB, 348338-2002 348338-9020-2002
T56 MKS VACUUM SWITCH TYPE 141, 1 TORR 141A-22945
2388 WAHL PLATINUM-RTD DIGITAL HEAT-PROBER THERMOMETER 392MVX
12341 ADVANCED ENERGY RF NAVIGATOR RF MATCH 3155126-012
8003 NOR-CAL PNEUMATIC ISOLATION VALVE, KLA-TENCOR ES20XP 990322-2
23385 COMPUTER PRODUCTS POWER SUPPLY FOR FSI XL200-3602/4602
9748 APPLIED MATERIALS CABLE FILAMENT CONTROL 50FT 0620-01281
22186 AXCELIS SOURCE SPACER 170115590
21951 AXCELIS RESOLVER LEAD BACKED PLATE, 10" X 10" 1180750
4793 NEC TFT LCD SCREEN DISPLAY PANEL NL6448BC33-46
3931 VAT ANGLE VALVE 26324-KA41-0001
11783 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000570-11 MC-31151M
14658 RDP TRANSDUCER AMPLIFIER S7AC
22171 OEM 24'' COREFLEX FOR PRODUCER WATER LINE S-COR SS-SC6PF6PF6-24
7568 APPLIED MATERIALS RING CNTRLLC LID 0020-70184
6040 HORIBA-STEC MFC SEC-E440 MASS FLOW CONTROLLER SEC-E440J
12859 PITTMAN SERVO GEAR MOTOR, 24VDC, RATIO 19.7:1, P/N: 12-8882-120 GM9413L144
10391 APPLIED MATERIALS FLANGE, EDWARDS PUMP, CVD EXH SW 0040-21826
3494 NSK ESA SERVO DRIVER ESA-Y3040A25-11
15333 ZEISS 960 S.E.M PCB, 348338-2002 348338-9020-2002
T56 MKS VACUUM SWITCH TYPE 141, 1 TORR 141A-22945
12341 ADVANCED ENERGY RF NAVIGATOR RF MATCH 3155126-012
8003 NOR-CAL PNEUMATIC ISOLATION VALVE, KLA-TENCOR ES20XP 990322-2
11758 AXCELIS LASER ASSY, 334590 01 01 1165740
11818 LS PLC, 16 POINTS RELAY OUTPUT MODULE G6Q-RY2B
7201 EBARA VACUUM PUMP EMERGENCY OFF SWITCH REMOTE A/C BOX 211618
23385 COMPUTER PRODUCTS POWER SUPPLY FOR FSI XL200-3602/4602
22186 AXCELIS SOURCE SPACER 170115590
3974 TOKYO ELECTRON CONTROLLER W/ RKC DIGITAL TEMP CONTROL:REX-D400 3M87-022665
11635 BOSTON GEAR 700 SERIES GEAR SPEED REDUCER, RATIO 20:1, 0.87 H.P. F71820B5J
21951 AXCELIS RESOLVER LEAD BACKED PLATE, 10" X 10" 1180750
4793 NEC TFT LCD SCREEN DISPLAY PANEL NL6448BC33-46
12908 ECHELON PCLTA PC LONTALK ISA-BUS ADPT CARD, PN: 801-0211-01 73100-11
10610 ADVANCED ENERGY PARAMOUNT 3013 RF GENERATOR 3156320-003
11783 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000570-11 MC-31151M
11784 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000571-11 MC-31151T
11782 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000569-11 MC-31151P
14658 RDP TRANSDUCER AMPLIFIER S7AC
17511 ALPHA MOISTURE SYSTEMS DEWPOINT METER DS1000
18772 WATKINS JOHNSON PCB, RS-232 BOARD 961122
19906 KEYENCE PROGRAMMABLE CONTROLLER KV-P16R
19904 FOXBORO 873 RESISTIVITY ANALYZER 873RS-JIPCGZ
8298 A TO Z ELECS PCB MOD SEMVISION CX 300MM OPAL S2DIO
10719 ASML CARBON FILTER 4022.454.5626
4758 PRECISION SENSORS ABSOLUTE PRESSURE SWITCH E36W-H52
17408 LAM RESEARCH TEMPERATURE CALIBRATION SOURCE 518-025348-001
19458 PULNIX CCD CAMERA MODULE TM-7AS
243 EDWARDS EXDC 80 TURBO MOLECULAR PUMP CONTROLLER D39645000
21185 RENISHAW SENSOR OPTICAL ENCODER RGH22 X50F00
T257 MKS BARATRON PRESSURE TRANSDUCER, 10 TORR 628411TAE
2640 VARIAN PCB, DIGITAL I/O RELAY INTERFACE, E14004050 E15004050
22180 VAT MONOVAT DOOR 19X219 ANODIZED LOCKED TO 9Y4C 100404-R1
11839 MAXON MOTOR DC MOTOR W/ENCODER HEDL-5540 A11 223277
1205 SMC E/P REGULATOR IT2020-N02B0
21909 PALL ULTIKLEEN-CDS FILTER 0.05μm ABF1UFD3EH1
1800 STI MCF4200E DIN 081608 2X 2R CABLE WITH NICKEL PLATED 82322-0010
5711 TDK CORPORATION 12VDC POWER SUPPLY RM 12-12RGB
2643 SPAN GAS CYLINDER SCALE AMPLIFIER SAM-305
21184 PFEIFFER TURBO I/F TURBOMOLECULAR CTLR PM C01 713 (REFURBISHED) TC750
18918 APPLIED MATERIALS CABLE ASSY COAX RG-217/U 79FT N(M)/QDS-U 0620-02431
5742 OMEGA HANDHELD METER W/PITOT TUBE HHP 7150
6381 FUJIKIN MFC FCS FCS-4WS-798-F130#D
14182 LAM RESEARCH HOLDING BRAKE WARNER ELECTRIC, ERS-42 853-011141-003
16332 APPLIED MATERIALS INFICON HTR INLINE VLV VIP040-Z 0190-33740
16459 APPLIED MATERIALS CABLE ASSY P54 CHX INLK MANF 0150-25933
B13 PRO-FACE GRAPHIC PANEL GP370-LG11-24V
16468 APPLIED MATERIALS CABLE ASSY CH X GP DNET HUB 0150-25320
16467 APPLIED MATERIALS CABLE ASSY CH Y GP DNET HUB 0150-25322
16457 APPLIED MATERIALS CABLE ASSY P54 CHY INTK MANF 0150-25934
18931 LAM RESEARCH CABLE ASSY RF COAXIAL CABLE RIGHT 834-030819-018
9007 APPLIED MATERIALS FRAME SOURCE 13" 0020-20296
424 FINE SUNTRONIX POWER SUPPLY VSF150-24
13967 APPLIED MATERIALS INSULATOR,300MM HDPCVD ULTIMA 0200-00374
17812 LAM RESEARCH PCB, ESC POWER SUPPLY 810-017086-010
4681 SMC AIR SLIDE TABLE GUIDED CYLINDER MXS12-30
12259 FUJIKIN PNEUMATIC ACTUATOR BELLOWS VALVE, O.P. 0.34 ~ 0.69MPA 100087
21685 SCHNEIDER ELECTRIC BERGER LAHR STEPPING MOTOR RDM63/12 G A1
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!