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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見(jiàn)圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開(kāi)關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開(kāi)關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開(kāi)關(guān)操作與全模擬流程盤(pán)顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
9042 APPLIED MATERIALS MOTOR CURRENT AMP-FILTER CMP (0100-01654)0010-176341386 TELEDYNE VACUUM GAUGE TUBE DV-6M-VCR
10391 APPLIED MATERIALS FLANGE, EDWARDS PUMP, CVD EXH SW 0040-21826
15333 ZEISS 960 S.E.M PCB, 348338-2002 348338-9020-2002
T56 MKS VACUUM SWITCH TYPE 141, 1 TORR 141A-22945
2388 WAHL PLATINUM-RTD DIGITAL HEAT-PROBER THERMOMETER 392MVX
12341 ADVANCED ENERGY RF NAVIGATOR RF MATCH 3155126-012
8003 NOR-CAL PNEUMATIC ISOLATION VALVE, KLA-TENCOR ES20XP 990322-2
23385 COMPUTER PRODUCTS POWER SUPPLY FOR FSI XL200-3602/4602
9748 APPLIED MATERIALS CABLE FILAMENT CONTROL 50FT 0620-01281
22186 AXCELIS SOURCE SPACER 170115590
21951 AXCELIS RESOLVER LEAD BACKED PLATE, 10" X 10" 1180750
4793 NEC TFT LCD SCREEN DISPLAY PANEL NL6448BC33-46
3931 VAT ANGLE VALVE 26324-KA41-0001
11783 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000570-11 MC-31151M
14658 RDP TRANSDUCER AMPLIFIER S7AC
22171 OEM 24'' COREFLEX FOR PRODUCER WATER LINE S-COR SS-SC6PF6PF6-24
7568 APPLIED MATERIALS RING CNTRLLC LID 0020-70184
6040 HORIBA-STEC MFC SEC-E440 MASS FLOW CONTROLLER SEC-E440J
12859 PITTMAN SERVO GEAR MOTOR, 24VDC, RATIO 19.7:1, P/N: 12-8882-120 GM9413L144
10391 APPLIED MATERIALS FLANGE, EDWARDS PUMP, CVD EXH SW 0040-21826
3494 NSK ESA SERVO DRIVER ESA-Y3040A25-11
15333 ZEISS 960 S.E.M PCB, 348338-2002 348338-9020-2002
T56 MKS VACUUM SWITCH TYPE 141, 1 TORR 141A-22945
12341 ADVANCED ENERGY RF NAVIGATOR RF MATCH 3155126-012
8003 NOR-CAL PNEUMATIC ISOLATION VALVE, KLA-TENCOR ES20XP 990322-2
11758 AXCELIS LASER ASSY, 334590 01 01 1165740
11818 LS PLC, 16 POINTS RELAY OUTPUT MODULE G6Q-RY2B
7201 EBARA VACUUM PUMP EMERGENCY OFF SWITCH REMOTE A/C BOX 211618
23385 COMPUTER PRODUCTS POWER SUPPLY FOR FSI XL200-3602/4602
22186 AXCELIS SOURCE SPACER 170115590
3974 TOKYO ELECTRON CONTROLLER W/ RKC DIGITAL TEMP CONTROL:REX-D400 3M87-022665
11635 BOSTON GEAR 700 SERIES GEAR SPEED REDUCER, RATIO 20:1, 0.87 H.P. F71820B5J
21951 AXCELIS RESOLVER LEAD BACKED PLATE, 10" X 10" 1180750
4793 NEC TFT LCD SCREEN DISPLAY PANEL NL6448BC33-46
12908 ECHELON PCLTA PC LONTALK ISA-BUS ADPT CARD, PN: 801-0211-01 73100-11
10610 ADVANCED ENERGY PARAMOUNT 3013 RF GENERATOR 3156320-003
11783 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000570-11 MC-31151M
11784 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000571-11 MC-31151T
11782 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000569-11 MC-31151P
14658 RDP TRANSDUCER AMPLIFIER S7AC
17511 ALPHA MOISTURE SYSTEMS DEWPOINT METER DS1000
18772 WATKINS JOHNSON PCB, RS-232 BOARD 961122
19906 KEYENCE PROGRAMMABLE CONTROLLER KV-P16R
19904 FOXBORO 873 RESISTIVITY ANALYZER 873RS-JIPCGZ
8298 A TO Z ELECS PCB MOD SEMVISION CX 300MM OPAL S2DIO
10719 ASML CARBON FILTER 4022.454.5626
4758 PRECISION SENSORS ABSOLUTE PRESSURE SWITCH E36W-H52
17408 LAM RESEARCH TEMPERATURE CALIBRATION SOURCE 518-025348-001
19458 PULNIX CCD CAMERA MODULE TM-7AS
243 EDWARDS EXDC 80 TURBO MOLECULAR PUMP CONTROLLER D39645000
21185 RENISHAW SENSOR OPTICAL ENCODER RGH22 X50F00
T257 MKS BARATRON PRESSURE TRANSDUCER, 10 TORR 628411TAE
2640 VARIAN PCB, DIGITAL I/O RELAY INTERFACE, E14004050 E15004050
22180 VAT MONOVAT DOOR 19X219 ANODIZED LOCKED TO 9Y4C 100404-R1
11839 MAXON MOTOR DC MOTOR W/ENCODER HEDL-5540 A11 223277
1205 SMC E/P REGULATOR IT2020-N02B0
21909 PALL ULTIKLEEN-CDS FILTER 0.05μm ABF1UFD3EH1
1800 STI MCF4200E DIN 081608 2X 2R CABLE WITH NICKEL PLATED 82322-0010
5711 TDK CORPORATION 12VDC POWER SUPPLY RM 12-12RGB
2643 SPAN GAS CYLINDER SCALE AMPLIFIER SAM-305
21184 PFEIFFER TURBO I/F TURBOMOLECULAR CTLR PM C01 713 (REFURBISHED) TC750
18918 APPLIED MATERIALS CABLE ASSY COAX RG-217/U 79FT N(M)/QDS-U 0620-02431
5742 OMEGA HANDHELD METER W/PITOT TUBE HHP 7150
6381 FUJIKIN MFC FCS FCS-4WS-798-F130#D
14182 LAM RESEARCH HOLDING BRAKE WARNER ELECTRIC, ERS-42 853-011141-003
16332 APPLIED MATERIALS INFICON HTR INLINE VLV VIP040-Z 0190-33740
16459 APPLIED MATERIALS CABLE ASSY P54 CHX INLK MANF 0150-25933
B13 PRO-FACE GRAPHIC PANEL GP370-LG11-24V
16468 APPLIED MATERIALS CABLE ASSY CH X GP DNET HUB 0150-25320
16467 APPLIED MATERIALS CABLE ASSY CH Y GP DNET HUB 0150-25322
16457 APPLIED MATERIALS CABLE ASSY P54 CHY INTK MANF 0150-25934
18931 LAM RESEARCH CABLE ASSY RF COAXIAL CABLE RIGHT 834-030819-018
9007 APPLIED MATERIALS FRAME SOURCE 13" 0020-20296
424 FINE SUNTRONIX POWER SUPPLY VSF150-24
13967 APPLIED MATERIALS INSULATOR,300MM HDPCVD ULTIMA 0200-00374
17812 LAM RESEARCH PCB, ESC POWER SUPPLY 810-017086-010
4681 SMC AIR SLIDE TABLE GUIDED CYLINDER MXS12-30
12259 FUJIKIN PNEUMATIC ACTUATOR BELLOWS VALVE, O.P. 0.34 ~ 0.69MPA 100087
21685 SCHNEIDER ELECTRIC BERGER LAHR STEPPING MOTOR RDM63/12 G A1
21353 LAM RESEARCH CABLE ASSY, 0.6M 684-284921-825
21499 APPLIED MATERIALS SHIELD, FILAMENT POST E17341380
21559 TERADYNE PCB ASSY, TW905 950-905-01
21061 VAT SERIES 08.1 INSERTABLE VACUUM GATE VLV DN80 08138-FA24-0001
10798 RFPP RF POWER CONTROLLER I220500001
6184 FUJIKIN MFC FCS FCS-4WS-798-F130#F
6382 FUJIKIN MFC FCS FCS-4WS-798-F50#D
19161 THK LINEAR ACTUATOR KR26
14219 THK BALL SCREW BT2005A AX-6E11
8639 EDWARDS ACTIVE GAUGE CONTROLLER D38655000
15301 APPLIED MATERIALS ASSY SENSOR WAFER SM312C V2 W/ BRACKET 0090-20105
14991 TOKYO ELECTRON PCB, CONTROL PANEL, MC-31035D, 118100053013 MC-31035D-5A
15110 TOKYO ELECTRON PCB FOR TS-4000Z CONTROL PANEL N16B-5224-0502
9477 APPLIED MATERIALS C/A HD ROT4 MTR DRIVER 0140-77636
9252 TOKYO ELECTRON PCB (TAB22A-4/PURF2-LF) 2L81-050039-41
2093 NIKON LIGHT SOURCE Z5W
11581 ALLEN-BRADLEY SLC500 OUTPUT MODULE 1746-OB16
14187 LEYBOLD VACUUM GAUGE, 206000, 15786 TR212
9945 ROFIN SHUTTER RESONATOR-EXT.1064NM SH 60 101102388
23387 AUTOMOTION LC-5 DC BL MOTOR CONTROL, ULC1, 320045 LC5AP11002
6357 HORIBA-STEC MFC SEC-Z10DW SEC-Z12DWMC
11894 SIEMENS SINUMERIK ANALOG DRIVE INTERFACE 6FC5211-0BA01-0AA4
16360 MKS THROTTLE CONTROL VALVE ,TYPE 153 153D-15973
9211 MCG SERVO MOTOR WITH ENCODER (77822-033) 2284-me3412
22290 SHIMADEN SR84 TEMPERATURE CONTROLLER SR84-1Y-N-02-0006000
注:聯(lián)系我時(shí),請(qǐng)說(shuō)是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!