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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
18772 WATKINS JOHNSON PCB, RS-232 BOARD 96112219906 KEYENCE PROGRAMMABLE CONTROLLER KV-P16R
19904 FOXBORO 873 RESISTIVITY ANALYZER 873RS-JIPCGZ
8298 A TO Z ELECS PCB MOD SEMVISION CX 300MM OPAL S2DIO
10719 ASML CARBON FILTER 4022.454.5626
4758 PRECISION SENSORS ABSOLUTE PRESSURE SWITCH E36W-H52
17408 LAM RESEARCH TEMPERATURE CALIBRATION SOURCE 518-025348-001
19458 PULNIX CCD CAMERA MODULE TM-7AS
243 EDWARDS EXDC 80 TURBO MOLECULAR PUMP CONTROLLER D39645000
21185 RENISHAW SENSOR OPTICAL ENCODER RGH22 X50F00
T257 MKS BARATRON PRESSURE TRANSDUCER, 10 TORR 628411TAE
2640 VARIAN PCB, DIGITAL I/O RELAY INTERFACE, E14004050 E15004050
22180 VAT MONOVAT DOOR 19X219 ANODIZED LOCKED TO 9Y4C 100404-R1
11839 MAXON MOTOR DC MOTOR W/ENCODER HEDL-5540 A11 223277
1205 SMC E/P REGULATOR IT2020-N02B0
21909 PALL ULTIKLEEN-CDS FILTER 0.05μm ABF1UFD3EH1
1800 STI MCF4200E DIN 081608 2X 2R CABLE WITH NICKEL PLATED 82322-0010
5711 TDK CORPORATION 12VDC POWER SUPPLY RM 12-12RGB
2643 SPAN GAS CYLINDER SCALE AMPLIFIER SAM-305
21184 PFEIFFER TURBO I/F TURBOMOLECULAR CTLR PM C01 713 (REFURBISHED) TC750
18918 APPLIED MATERIALS CABLE ASSY COAX RG-217/U 79FT N(M)/QDS-U 0620-02431
5742 OMEGA HANDHELD METER W/PITOT TUBE HHP 7150
6381 FUJIKIN MFC FCS FCS-4WS-798-F130#D
14182 LAM RESEARCH HOLDING BRAKE WARNER ELECTRIC, ERS-42 853-011141-003
16332 APPLIED MATERIALS INFICON HTR INLINE VLV VIP040-Z 0190-33740
16459 APPLIED MATERIALS CABLE ASSY P54 CHX INLK MANF 0150-25933
B13 PRO-FACE GRAPHIC PANEL GP370-LG11-24V
16468 APPLIED MATERIALS CABLE ASSY CH X GP DNET HUB 0150-25320
16467 APPLIED MATERIALS CABLE ASSY CH Y GP DNET HUB 0150-25322
16457 APPLIED MATERIALS CABLE ASSY P54 CHY INTK MANF 0150-25934
18931 LAM RESEARCH CABLE ASSY RF COAXIAL CABLE RIGHT 834-030819-018
9007 APPLIED MATERIALS FRAME SOURCE 13" 0020-20296
424 FINE SUNTRONIX POWER SUPPLY VSF150-24
13967 APPLIED MATERIALS INSULATOR,300MM HDPCVD ULTIMA 0200-00374
17812 LAM RESEARCH PCB, ESC POWER SUPPLY 810-017086-010
4681 SMC AIR SLIDE TABLE GUIDED CYLINDER MXS12-30
12259 FUJIKIN PNEUMATIC ACTUATOR BELLOWS VALVE, O.P. 0.34 ~ 0.69MPA 100087
21685 SCHNEIDER ELECTRIC BERGER LAHR STEPPING MOTOR RDM63/12 G A1
21353 LAM RESEARCH CABLE ASSY, 0.6M 684-284921-825
21499 APPLIED MATERIALS SHIELD, FILAMENT POST E17341380
21559 TERADYNE PCB ASSY, TW905 950-905-01
21061 VAT SERIES 08.1 INSERTABLE VACUUM GATE VLV DN80 08138-FA24-0001
10798 RFPP RF POWER CONTROLLER I220500001
6184 FUJIKIN MFC FCS FCS-4WS-798-F130#F
6382 FUJIKIN MFC FCS FCS-4WS-798-F50#D
19161 THK LINEAR ACTUATOR KR26
14219 THK BALL SCREW BT2005A AX-6E11
8639 EDWARDS ACTIVE GAUGE CONTROLLER D38655000
15301 APPLIED MATERIALS ASSY SENSOR WAFER SM312C V2 W/ BRACKET 0090-20105
14991 TOKYO ELECTRON PCB, CONTROL PANEL, MC-31035D, 118100053013 MC-31035D-5A
15110 TOKYO ELECTRON PCB FOR TS-4000Z CONTROL PANEL N16B-5224-0502
9477 APPLIED MATERIALS C/A HD ROT4 MTR DRIVER 0140-77636
9252 TOKYO ELECTRON PCB (TAB22A-4/PURF2-LF) 2L81-050039-41
2093 NIKON LIGHT SOURCE Z5W
11581 ALLEN-BRADLEY SLC500 OUTPUT MODULE 1746-OB16
14187 LEYBOLD VACUUM GAUGE, 206000, 15786 TR212
9945 ROFIN SHUTTER RESONATOR-EXT.1064NM SH 60 101102388
23387 AUTOMOTION LC-5 DC BL MOTOR CONTROL, ULC1, 320045 LC5AP11002
6357 HORIBA-STEC MFC SEC-Z10DW SEC-Z12DWMC
11894 SIEMENS SINUMERIK ANALOG DRIVE INTERFACE 6FC5211-0BA01-0AA4
16360 MKS THROTTLE CONTROL VALVE ,TYPE 153 153D-15973
9211 MCG SERVO MOTOR WITH ENCODER (77822-033) 2284-me3412
22290 SHIMADEN SR84 TEMPERATURE CONTROLLER SR84-1Y-N-02-0006000
7393 APTECH PRESSURE REGULATOR AP1101SH 2PW MV4 MV4
18226 APPLIED MATERIALS BLKER BAFFLE CLEAN PORT ULTIMA HDP-CVD 0020-05327
10278 FUJIKURA RF COAXIAL CABLE ASSY 6.9FT RG14A/U
10641 MATTSON RF SOURCE GENERATOR B,D,F, CABLE, 2.5M 3003080
14161 MOOG DC MOTOR C13-L19W30M10E01-020
T87 SETRA MODEL 225 PRESSURE TRANSDUCER, 0-3000 PSIG 225130CPGC42BB1
T196 SETRA PRESSURE TRANSDUCER -14.7 - 235.3PSIG 227GZ02PCE5ZZZZFT3
T197 SETRA PRESSURE TRANSDUCER -14.7 - 235.3PSIG 2271Z02PCE5ZZZZFT2
T231 SETRA PRESSURE TRANSDUCER, -14.7 - 235.3PSIG 225GZ02PCC4ZZZZR3
10943 APPLIED MATERIALS ASSY, SLIT VALVE, METAL ETCH, VITON 0010-70615
20268 APPLIED MATERIALS KIT HDWR. ISO-KF40-NW50 LL/XFER 0242-86358
4782 TURN-ACT ROTARY ACTUATOR 022-A185
6080 UNIT MFC MULTIFLO 8261 UFC-8261
3882 TDK CORPORATION POWER SUPPLY FAK05-5RO
12774 SMC HIGH VACUUM VALVE XYD-80K-M9PA
12138 FESTO COMPACT CYLINDER, STROKE 10MM, P/N: 156541 ADVU-40-10-P-A
22221 ADVANTEST PCB ASSY, AFG/AFD PC BGQ-023036
18034 MALEMA CHEM FLOW SWITCH 0.8L, AMAT PN: 0090-77332 M-200-T31-013
15930 LAM RESEARCH RF GENERATOR CABLE, 2M 684-013298-003
18392 APPLIED MATERIALS TOP RING SILICON, 200M OXIDE 0200-36697
11580 ALLEN-BRADLEY SLC500 INPUT MODULE 1746-IV16
15742 LAM RESEARCH PCB 24 CH TEMP CTL MB, 810-028296-171 853-049542-171
16297 NOVELLUS TEACH PENDANT TT2301R2-1-NES-NOVELLUS2 27-326390-00
16694 APPLIED MATERIALS FLOW SENSOR C/A, B/D/F POS, CHAMBER HX 0150-00885
2134 APPLIED MATERIALS EDIAGNOSTICS SYS INTERFACE MKS AS00348-02 BLUEBOX 4000X
7906 NOVELLUS GATE, VAT INSERT CASS W/ PERFL 60-10312-00 78510-R1
2202 RVSI NERLITE LIGHT DIFFUSING ILLUMINATOR DOAL-50-LED
4309 BRAND DISPENSETTE III, FIX, 2.0ML, BOTTLE TOP DISPENSER 4700220
20731 ADVANCED MOTION CONTROLS BRUSH TYPE PWM SERVO AMPLIFIER 12A8K
2286 OMEGA STRAIN AND PROCESS METER DP25-E-DC10/32-R
22005 APPLIED MATERIALS SERIPLEX MUX I/O PCB(1) (016H-047H) 0190-35653
14266 THERMO SCIENTIFIC IST STAGE 2ND STAGE COMPRESSOR RFT42C1E-PFZ-382
5243 ASCO RED-HAT II BRASS SOLENOID VALVE, 302373 8210G1
9633 NOR-CAL INTELLISYS IQ SERIES NC TBV-IQA-200-NW-50-S02
10969 MITSUBISHI AC SERVO DRIVER MR-J2-10A
T246 MKS PRESSURE TRANSDUCER, 100 TORR DMB12TCECJNN633
T245 MKS PRESSURE TRANSDUCER, 10 TORR 626A11TBE
12101 KEYENCE DEDICATED PARALLEL I/O CONNECTION CABLE OP-51657
11737 APPLIED MATERIALS CABLE, 24VAC, FRONT SERVICE LAMP 0150-35661
16117 APPLIED MATERIALS BLOCK,TEFLON,CHAMBER LID,GIGA-FILL SACVD 0021-10665
838 OMRON SYSMAC PROGRAMMABLE CONTROLLER C200HG-CPU53
12764 BIOMEDIA MICRO-CENTRIFUGE, 100-240VAC, 50/60HZ, 15W PC-100
1042 PURISYS CO UV LAMP BALLAST UVS-1001
12850 SANYO DENKI STEP-SYN STEPPING MOTOR, 1.5A, 0.72°/STEP 103-7501-80G1
6263 HORIBA-STEC LFC LF-F404M-A-EVD
2436 SCV KITZSCT DIAPHRAGM VALVE TD4CS-GC
10944 APPLIED MATERIALS P-5000 BWCVD WAFER LIFT 0010-10188
21749 ORIENTAL MOTOR VEXTA 2-PHASE STEPPING MOTOR PH266-01GK
11009 APPLIED MATERIALS PVD DUAL SWLL CHMBR 208V LAMP 0190-10174
336 SMC FILTER:AF40-04 x2 SS VALVE:AV4000-04-5DZC AC40-SGF266
21236 LAM RESEARCH MDL CTLR RF MATCH 9400 RFMATCH-003 (REFURB) 685-093578-003
11167 COMPACT AIR PNEUMATIC CYLINDER QJM05-4016-A
10100 APPLIED MATERIALS DC ACTUATOR, SOURCE, SIP + 200MM 0021-14587
11167 COMPACT AIR PNEUMATIC CYLINDER QJM05-4016-A
8325 MAGMOTOR SERVO MOTOR 500260037 C26-F-200X
654 SWAGELOK STAINLESS 3 WAY BALL VALVE SS-44XF4-1466
6168 UNIT MFC METAL SEAL 1660 GF100
10841 BROOKS VACUTRAN 5 MTR5 TRANSFER ROBOT DRIVE, 001-1951-06 001-7600-02
12203 SMC ROTARY ACTUATOR, 190° SWIVEL TABLE EMSQB30A
472 KEYENCE SERVO DRIVE MV-72
14273 THERMO SCIENTIFIC DISPLAY,REFRIGERATOR W/FACE & BEZEL 304863H03
50 MICRO MEMORY PCB, VME MEMORY BOARD, 94871 MM-6326AD
2709 DENSEI-LAMBDA POWER SUPPLY, 24V, 14A JWS300-24
9946 ROFIN OBJEKTIVHALTESATZ SCAN LEN 102106020
11261 VERIFLO HIGH PURITY REGULATOR, P/N: 45800483 SPR861W3P01TS12FSMTS12V
8690 APPLIED MATERIALS ROTARY HDPCVD (0020-41627, 0040-82128) 0020-98112
2455 SEEK ELECTRONICS I/O TERMINAL UNIT AS-8550SX-00
12887 FUJIKIN DIAPHRAGM VALVE, TYPE N.C., O.P. 0.34~0.69MPA 22779
22126 VEXTA 5-PHASE STEPPING MOTOR PK543AW-A44
745 SIEMENS DIGITAL OUTPUT MODULE SIMATIC S5 6ES5 440-8MA21
21735 ELECTROCRAFT TORQUEPOWER STEPPING MTR W/ BALL TPP23-90-002
21971 TOKYO ELECTRON DAMPER HANDLE EXH. CT2910-400798-11
12833 NOVELLUS CNTRL HDSIOC 0 C3SPD CONCEPT 3 SPEED FIRMWARE 4.72 02-280596-00
7641 KNIEL POWER SUPPLY CPU 5.2/VME (4022.430.14691) 310-023-02
6102 APPLIED MATERIALS MFC FC-DN780CPBA MASS FLOW CONTROLLER 3030-13113
9047 MKS PORTABLE BARATRON TRANSFER STANDARD (690A11TRA) PBTS1A11FA2
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!