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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Heidenhain PL400 PL 400 identity: 252 855 01Pilz PNOZ M B0 772100
Astec AA12131
Siemens 6RB2025-0FA01
Siemens 6SL3120-2TE15-0AA0
Siemens 6FC5247-0AA00-0AA2
Vickers BRM-4S
Vickers BRM-4S 20 BRM 4S 20F
Siemens 1FT50720AC71-1
Moog Vickers BRM-4S A10
AB3608
AB3624-1
AB3725
AB3631B
Moog AC4598-12
Heidenhain LS513
ABB 3HAC6096-1/01 Fan 3HAC10939-5
Fanuc Servo Motor A06B-0512-B002
Siemens MXG461B40-020
Siemens 6ES7 315-2FH13-0AB0
CLOOS 033.53.18.00
TVD6.2-400-16
Rexroth CDT3MS2/50/22/1.200Z2 R747999001
Seifert KG-4169
Siemens 6ES7 144-1GB41-0XB0
Siemens 6ES7 145-1GB31-0XB0
Block pvsb 400/24-20
Carel PCO3000AL0
Num 10/003
Binzel EBA0301
Siemens AUT5 00300398-03 P12X456789
CESA VP for 16EA 033.53.53.00
Rexroth 4WE6E62/EW230N9K4
Trump IT T-Mirror 1460X9706-U702
Advantech UNO-1019ACE-A2E
Preventa 8932
Digital M5977-AA
BALLUFF 542-B06-R16-72-10
Siemens 6FC5247-0AA30-0AA0
HALTEC USR515-18A
Allen Bradley Typ:1408-EM3A-ENT
Siemens 6SN1123-1AA00-0CA2
Siemens 6GK7 343-1CX10-0XE0
Airwell 467300323R 03 DCI 80CR
Airwell 467300355R
Siemens 6ES5 945-7UA23
Siemens 6ES7156-0AA00-0XA0
Siemens 6ES7156 - 0AA00-0XA0
Siemens 6ES7 326-1BK01-0AB0
Siemens 6ES5 951-7LB13
Burster digiforce 9306 9306-V0000
Sew-Eurodrive R27 DS56H/TS/AS1H/SB10
B&r MCA12B-0
CLOOS 033.53.13.99
Siemens 6ES7 326-2BF40-0AB0
Jungheinrich 69436210
System Drive technology DSM4-07.3-201.16-7EC
Festo valve Island CPV14-VI 10P-14-4C-AE-R-Y
Fanuc A16B-1210-0481/02A
BALLUFF rpta - 8010-PU-05
ABB 3HAB2214-1/2
Sick C40S-1504CA010
MGB-L2-ARA-AM3A1-M-R-121237
ABB DSQC 346G 3HAB8101-8/12B
Polar 1287200034
Siemens 6ES7 314-6BG03-0AB0
Siemens 6ES5 430-7LA12
Sick C40S-0304CA010 C40E-0304CA010
DSM4-07.3-10R.94-3UU
Isel DSM4-07.3-14l.96-3RE
System Antriebstechnik DSM4-07.3-12R.94-3UU
Festo valve Island cpasc 1-AE32-DP
Siemens 1FT5072-0AF71-9-Z
Fischer Porter D358E284U01
IFM OY009S OYA1360-14-4-06-P-1
MITSUBISHI MAZAK FX15C BN624A405H01
Isel DSM4-07.3-14l.96-7EE
Siemens 6SN1111-AA00-0BA1
Siemens 3TF5622-0AP0
ABB DSQC 326 3HAB2242-1
Honeywell Excel 500 with XI581AH
Sick C41S-0903AA300
Sick C41E-0903AG300
Siemens 6FM17-3AA10
Gardens NN 3020-AS-K-M-SP
MITSUBISHI MAZAK FX784B-9 BN624A535H01
MITSUBISHI FX26D BN624A555G51
Sew MSW-2S-0,7A
Airwell 467300185R 03
Airwell 467300355R 01
Airwell 467300233R 02
Airwell 467300322R 02
Airwell 467300344R 02
MITSUBISHI FX815A BN624A673G52
B&r NTCP 63 M 2
Siemens LA5083-2AA22
Neturen AB3756
Neturen AB3651
Siemens 6ES7314-6BG03-0AB0
Siemens 6ES7 326-2BF10-0AB0
Festo mpye - 5-1/8LF-010B
Siemens 6GK7343-2AH00-0XA0
ABB 3HNE 00313-1
BALDOR ASR THM 200-20-700
Indramat BTM 01.03/03
Pfannenberg PWS 7102
Sick MSLE 03-24051A
Siemens WF723A 6FM1723 3AA10
CLOOS 033.53.12.00-0
Lauer PSC 804.1
Siemens C79145-A3032-A22
CLOOS 033531300
Sew Eurodrive KA37/T DRS71S4
AG Neovo X-19AV P1X19LV0E11-A3
Milano Sew-Eurodrive Motor KA37/T DRS71S4
Micom MI64
Sick C41S-0903AA300 + C41E-0903AG300
Balluf BTL5-T110-M0350-B-S103 BTL02KJ
Siemens C8451-A12-A82
Elcis I/X73-500-824-BZ-B-VM-01
D-Tech David 1.5-C1 800012
Airwell 467300233R 03
D-Tech David 1.5-C1
Heller Uni Pro a 23.020 108-000/0108
Kollmorgen AKM44J
Airwell DCI 4-5-6
Pro-Face 3280035-01
Droop & Rein B68/02
Droop & Rein B146/02
Droop & Rein B67/01
Uryu OUW-T60-10
MITSUBISHI MAZAK FX763B BN624E526H01
VEM Motors B21R 90 L4
Siemens 6ES5246-4UA31
BALLUFF 819-B05-R08-46-11
Jungheinrich 69238520
Moeller NZM2-XDR208-240AC
D-Tech David 2.2-C3
Festo CMMP-AS-C2-3A
Siemens Simatic 6AV6 671-5AE00-0AX0
MITSUBISHI FX727D/FX27D BN624A93IG52
Siemens Sinumerik 6FC5235-0AA05-0AA1
ABB 3BSC980002R277+3BSC980051R42
Jumo 703570/091-1100
VEM Motors B21R 90 L4
Siemens 6ES7 153-2BA01-0XB0
Beckhoff CX1100-0900
Heidenhain VRZ 613
Rexroth 4WRA 6 E15-22/G24K4/V-589
Airwell 467300344R 01
Siemens 6ES7 153-2BA02-0XB0
Siemens C98043-A1002-L3
Siemens 6ES7151-3BA23-0AB0
Siemens 6SE6440-2UD17-5AA1
Festo SPC-100-M-F 157653 H807
Heidenhain Suspension 650 50 Pocket 277 236-71
Festo SPC-100-M-F 157653 JD07
Elco 3FGB 195-50-5V/4
Siemens 6ES7 322-1HH01-0AA0
Siemens 6ES7 315-2AF03-0AB0
Rice 7636.100.6
Siemens Simtatic S5 6ES5928-3UB12
Airwell 467300184R
Sick C40S-0604CA010 + C40E-0604CA010
Rice 7636.100.6
Dresden Antriebstechnik DSM4-07.2-N6-6TD
Airwell 467300323R 03
Airwell 467300323R 01
Testo 0555.6743
Siemens 6ES7 972-0CB35-0XA0
Denison VP01 51B Hydraulic Valve 0048016-001
Sick WS45-P260
Salvagnini UNI02
Siemens 6SN1113-1AB01-0BA1
ABB DSQC 504 3HAC5689-1/04
Siemens (DIN-41752)
Berger Lahr vrdm 568/50
CLOOS 033.53.18.99
CLOSS 033.53.63.00
Siemens 6FC3471-1AA-Z 810M
Siemens 6FX1818-1BX13-4B 6FX1818-1BX12-3A
Airwell 467300186R
Airwell 467300322R
Festo DNC-125-25-PPV-A 163497 A108
Airwell 467300275R
Pilz PNOZ m EF 8D14D0 772142
Airwell 467300344R
Airwell DCI 4-5HP
Airwell 467300323R
Siemens 6ES7 151-1CA00-0AB0
Binzel EBA0303
Burster 86412-5020
Airwell 467300037R
Fischer Porter D358E280U01
Indramat 109-0595-4801-00
WIKA 891.09.1968
CLOOS 033.53.18.00
AEW Control 1000
CLOOS 033.53.18.99-B
CLOOS 033.53.23.99
Binzel RV EBA0307
Airwell 467300258R 02 HAD18
Siemens 1LA7083-2AA10-Z
EMOD 90S/4
Airwell DCI 6HP Capacitor BD 467300342R
Siemens 1PF9099-4ZZ99-ZN04 UD 0307/2137409-30
Siemens 6XV1440-4AH50
BALLUFF Mechanical Cam Switch BNS 819-B04-R08-46-11
Siemens 6SN1113-1AB01-0BA1
Siemens 6ES7 313-5BF03-0AB0
IFM PSU AC1207
Siemens SimaticS7 6ES7421-1BL01-0AA0
Sew Eurodrive RF47 DRS71M4
Rofin-Sinar PCB670-4/02.01
Rofin-Sinar lascon PCB670-4/02.01
Rittal SK3214.100
Jumo GmbH & Co. KG 703570/091-1100-111150-23-00/03,056
Siemens Simatic S5 6ES5451-7LA11
Allen-Bradley 1606-XL960E-3
Bonfiglioli Riduttori Motor BE100LA4
ABB DSQC 361 3HAC0373-1
Philips 9404 462 20201
Phoenix Contact IBS RT120/230
Siemens 3ZX1012-0RT05-1AA1
Airwell 467300331R 01
Airwell 467300185R
注:聯(lián)系我時(shí),請(qǐng)說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!