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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Siemens 6ES7131-4BF00-0AA0Siemens 6FX1126-1AA03
Siemens 6ES7 322-1BH01-0AA0
Siemens 3SE2 243-0XX40
Sew BMH 1,5 825818X
Siemens 6ES5 420-7LA11
Murrell Electronics 67 0498
Siemens 3RT2016-1BB42
Allen-Bradley 1734-OW2
WAGO item No.: 750-415
Siemens 3ZX1012-0RH11-1AA1
Siemens 8WD4 400-1AD
Siemens 5SY6108-7
Rittal SZ 2372.020
D-Link DES-1016D
Phoenix Contact ib il 24 do 2 2740106
Eaton CI-K2-PKZ0-G
Siemens 3RV1021-1AA10
Siemens 3RT2016-2BB42 + 3RH2911 -2 HA22+ 3RT2916
Siemens 3RN1000-1AB00
Man C17201
Siemens 6ES7 193-4CA30-0AA0
FBS-SUB-9-GS-DP-B
Siemens 6ES5 441-7LA11
Rittal SZ 4138.180
CP-E16-M8 18205 S607
Siemens 3RH1131-1BB40
Siemens 6ES5 441-4UA12
Siemens 6ES7-138-4CA01-0AA0
Siemens 6EP1 961-2BA00
Siemens 3UA58 00-2E
Siemens 6ES5375-0LA15
Simens 6ES5 375-0LA21
Siemens 1NET8120668 AMP928373
Siemens 3RV1021-4AA10
Siemens 6ES7138-4FA04-0AB0
1756-L71
ENERPAC IPH025S14-1 - 25
ABB, REX521GHHPSH07G
FROM KOREA / HCS02.1E-W0012-A-03-NNNN
MR-J3-40B
FROM KOREA / 2PC / UNIDRIVE / UNI1403
FROM KOREA / COHERENT / LPX PRO 210
FROM KOREA / MITSUBISHI / A970GOT-SBA
ACTISENSE, NBF-2-GX
ABB 3HNE01586-1/15
644HAK7J7Q4
ICRM-15
HP MONITOR LP2065
PFXSP5B10
HF-KP13G1K & MR-J3-10B / MRJ310B
MR-J3-10B
PN2026
KD485
GE P110-6153
PFXGP4301TAD
GE PIB-906
GE PIB-903
GE PIB652D/E 1326
GE PIB652 D/E 1343
FXM5-20A
Phoenix Contact / NEVER USED / SFN7TX / 2891110
GE FANUC IC693CPU374 -GV
DECS-200-2C
GE S20X4381-10-800
GE MVC3001-4003A
A03B-0819-C105
SCHNEIDER ELECTRIC / NEVER USED / 59646 / 59645 / MES114
DEIF,HAS-111DG
BELDEN / 8164.00152
PFXGP4401WADW
GE MVC3001-4003 / MV3000e
GE IC754VGL06CTD-NL
ABB, ZA185-34
R20L100-MLA2
B&R X20DS1119
MR-J3-20B
FROM KOREA / 1PC / UNIDRIVE / SP1405
BECKHOFF ,EL3122
DEIF,TAS-311DG
GE MIFIIPI1NE20HI00
HILSCHER / CIF 104P-PB/V 1079.404
RITTAL , SK3237 200
PHOENIX CONTACT TRIO- PS/1AC/24 DC/5 24V-5A 2866310
WAGO 750-473/005-000
FROM KOREA / UNIDRIVE / M700-034 00100
DEIF FAS113DG
LENZE 8400
PRD-B040EALZ-A2
T70-BL
GE FANUC IC695ETM001ER
MOXA, EDS-308-MM-SC
MITSUBISHI / A960GOT-EBA
ART, EPP-3
MEAN WELL SDR-120-24
SIEMENS,6EP1931-2EC42
WAGO 750-554
GE IC754VGL06CTD-JJ
FROM KOREA / UNIDRIVE / UNI1405
IFM, LI5141
B&R X20DO9321 / 29SET
TOSHIBA_VFAS1-4300PLY-A2
2094-BM01-S
ABB S282UC K50A
MVC3003-4030
X20AO2622 / 6SET
GE IC693PBS201-CB
ABB, OFAF3H630
8020-FKM-PVDF / 8020FKMPVDF
KOLLMORGEN / CP320260 / SERVO DRIVE / PRD-P320260Z-C2
PHOENIX CONTACT,2744416
WAGO 750-511/000-200
Schneider Electric / ATS48C14Q
YASKAWA SGDV-R90A01A
MTL,8729-CA-08
ABB S282UC Z2A GHS2820164
ALLEN-BRADLEY / 1771-OVN
Schneider ELECTRIC 59642 RS485
Allen Bradley 1756-IF16 /A
REXORTH, INDRAMAT HCS 02. 1E-W0028-A-03-NNNN
2094-BM03-S
HILSCHER,AIF 104-PB-DIAG-15
ENDRESS+HAUSER, FTW325-A2A1A
FROM KOREA / PRO-FACE / AGP3500-T1-D24 / AGP3500T1D24 / 3280035-41
FROM KOREA / PRO-FACE / AGP3600T1AF / AGP3600-T1-AF / 3280024-13
GE MVS3000-4001
FROM KOREA / PRO-FACE / FP2600-T12 / 3280033-03
FANUC, A03B-0815-C003
GE S20X4384-50-1000
SIEMENS, 6ES7 972-0BB52-0XA0
SIBA, 3000413.5
PFXGP4601TAD
GE P110-6253
YASKAWA PROGIC-8 JEPMC-MC003
PR,5102
YASKAWA SGDV-1R6A01A
RITTAL ,SK3325 207
MOXA Transio TCC-120 RS422/485
KOR-JETCON ,1302-M,2-PORT
MTL 8750-CA-NS
PR 4501
GE GDS1173-CC-ST60-ST60
ABB S282UC K10A
MOXA SFP-1GSXLC
GE MVC3003-4025
SP1406
MITSUBISHI / MR-C40A
KOLLMORGEN / CP303250 / SERVO DRIVE / PRD-P320260Z-C2
ABB ,PR030/B , 1SDA058258R1 ABB PR030/B
GE 3006-4006
RITTAL , SK3323 207
P30GAP90300F3G0XXX-02S3C314000
FROM KOREA / UNIDRIVE / UNI2403
YASKAWA / JUSP-RG08
GE MP0CAE3
KDBR12-MFRKG/US//V ,TR 2432
WAGO,750-512
NP1AYH8V-MR
E24289RGHG17
MTL,8724-CA-PS
ERIFLEX 563740
Tyco FIM 801/802/801
MITSUBISHI ELECTRIC KFS23
BECKHOFF, EL4014
BECKHOFF, EL3142
BECKHOFF, EL9200
BECKHOFF, EL9400
BECKHOFF, EL 1014
UNI1404
PFXGP4501TAD
ALLEN-BRADLEY / 1771-IFE
CONDITION* WOODWARD 9907-247
POSCON / PXDO-001
POSCON / PXAI-000
POSCON / PXAO-000
POSCON / LCM-020
2094-BSP2
PHOENIX CONTACT 2866381
Adder, ALAV100R
B&R AUTOMATION / 5ACPCI.ETH3-01
CIF104DPS
BECKHOFF, CU2008-0000
HC-KFS43
ALLEN-BRADLEY,17560B16D
BECKHOFF EL1034
WAGO,750-552
Phoenix Contact, 2320092
VW3RZD101
ATV320U22N4C
RITTAL ,SK3240 200
GF+ / GF / Georg Fischer / 385502
B&RX20BC0083 / 26SET
BECKHOFF, EL2004
RS-232/RS-485
CM1400DU-24NF
EDS-308-T
PFXSP5800WCD
FANUC, A02B-0236-C205
FANUC, A03B-0819-C105
RS20-0800M2M2SDHE
4M320-BA
MTL, BPS04
CROMPTON, E244-02A-G-LS-SJ-C7-ER
GE FANUC, 672567
ABB, 1SVR750489R8300
BECKHOFF, EL3152
BECKHOFF, EL1002
BECKHOFF, EL9508
RS20-0800M2M2SDAB
PHCENIX CONTACT, 2966016
E244-01R-G-HG
FANUC A03B-0819-C053
TRACO POWER,TXL 070-24S
Phoenix Contact, 2868651
WAGO, 750-476/000-200
BLACK BOX, SWL025A-FFF
GE F650BFDF2G0HI6
2094-BM02-S
KINETIX6000
TOSHIBA ,ST1500GXH24
MOXA,EDS-309-3M-SC
TRACO POWER,TXL 150-24S
ATV31H037N4A
SIEMENS 4AM3842-5MT10-0FA0
ABB / SACE TMAX T6 D 800 / 1SDA060346R1
FANUC A03B-0807-C162
HC14-193-100-582
IDEC PS5R-SF24
PS4583
750-410
Telemecanique ,LX4D2BD
Schneider Electric,59715
TXL 025-24S
PMA, KS45-112-00000-000
ABB, 1SFN154710R8006
RITTAL ,SK3326 207
ABB / SACE ISOMAX S6 H 800 / 1SDA038907R1
GE FANUC, RL4R31E
PRO-FACE / GP2600-TC11
SBVC-S-8T-S6?
24DC2X201X40
GF+,3-9900-1
RTA 421-A11A
GENUINE / 7.5" PFXGP4401TAD / GP-4401T
CM1400DUC-24S
ABB, 2CSM277502R1801
FG20722
A9F74210
GE FANUC,IC693CPU331-AA
RS,282-568
TSXDET324
ABB IS / MARN422AT
FX2N-4DA
TOSHIBA, 1500GXHH26
ALLEN-BRADLEY / 1785-L40B
HATTELAND HD 13T21 / 13
GF,P525-2S
8EI2X2MWT10.0600
FR22GG69V80
Ferraz Shawmut,FR22GG69V10
5MP050.0653-04
PHOENIX CONTACT,2868648
PHOENIX CONTACT , 2866213
Basler ,BE3-59T-3S1N1
MOXA Transio TCC-120 RS422/485
BECKHOFF EL3202
JETCON,1 port 1301-M 10/100TX
PFXSP5700TPD
96ADQ35004-0B000H3 / 08GSAQ35004202 / GBA0279575
GE GDS1173-CC-NF-NF
LC1D40BD
KB7R1-02 KQ5C2-02 K06D-01 KB7L-01 KQ5E-01 KQ2D2-01 K07A
GE MARN431AT
ABB 1SDA038823R1
PR, 5104B
ALLEN BRADLEY / 1783-US8T / 1783US8TE
PFXSP5B41
LEM LT2000-T SP/35
ABB,REU523
WAGO 750-424
GE I4MT4U4
XP POWER, SMC500PS24-C
BECKHOFF EL4032
PHOENIX CONTACT, 2810939
GE FANUC / IC693MDL / IC693ALG / IC63CPU331
DLK22BX0B
CONVERTEAM / CEGELEC / PA-COM300
PR,5114.1
WAGO 750-421
SCHAEFER Power Solve, 3000 series, C3587-CHA
WAGO, ?Eingangsklemme 750-454/000-200
IFM,SI5004 ,Flow Transmitter 4-20MA 19-36V-DC D640328
PR, 5104A
GE, IC754ACC64MEM-B
MTL 8626-FT-IS
BURKERT 426835 (00426835) 8225-0000-0000-00-A-F1-F-BCV/DC-G
Schneider Electric,59630
JUMO,?MIDAS C08
WAGO 750-554/000-200
BECKHOFF, EK1100
MTL,8030-CE-RH
WAGO 750-610
GE V7768-322000
GE I4MT2U2
PHOENIX CONTACT, 1507816
Emerson SP2403
MTL,8723-CA-RB
B&R X20DO4331
SCHNEIDER,59608
Basler ,BE3-74SH-7G5X1
BENDER,RCMA475LY-21
PHOENIX CONTACT, 2864684
PHOENIX CONTACT,2902325
EL2622
PHCENIX CONTACT, 2902829
MOXA , EDS-305-M-SC
FM22L71 / EO/EO-2 EO-2
JUMO, 442786
HEAG152
HIRSCHMANN / BELDEN / /RS20 / 0400M2M2SDHEHH
CMS143
FR14AM50V40
PHOENIX CONTACT 2938604
SIEMENS,3UG4631-1AA30
注:聯(lián)系我時(shí),請(qǐng)說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!