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集散控制系統(tǒng)（Distributed Control System－DCS）集計算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體，廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展，產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)（Fieldbus Control System－FCS）。但國內(nèi)生產(chǎn)企業(yè)的情況是：大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段，采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟，在現(xiàn)有的技術(shù)條件和市場條件下，F(xiàn)CS還不能完全取代DCS，而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此，除了新建企業(yè)外，國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù)，而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中，對3個生產(chǎn)單元已有的DCS和PLC進(jìn)行改造，增加通信功能，實(shí)現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段，分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外，在廠部設(shè)有總調(diào)度室，但是總調(diào)度室的監(jiān)控水平較為落后，改造之前基本上不能對各個生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要，提高生產(chǎn)效率，改善操作條件，加強(qiáng)監(jiān)控手段，確保各生產(chǎn)裝置的正常運(yùn)行，急需對各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造，從而能在總調(diào)度室對各裝置進(jìn)行監(jiān)視管理，及時了解各裝置的運(yùn)行情況，達(dá)到指揮及時和調(diào)度準(zhǔn)確的目的。 2．1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備，主要考慮可靠性和實(shí)時性。首先對自控程度較高的3個單元進(jìn)行改造（系統(tǒng)結(jié)構(gòu)見圖2—1）： ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN－BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡，可采集384點(diǎn)信號；7塊開關(guān)量輸出信號卡，可輸出112點(diǎn)信號；3塊模擬量輸入信號卡，可采集24點(diǎn)信號。兩套AB—PLC通過DH＋（數(shù)據(jù)高速通道）實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機(jī)上分別增加以太網(wǎng)卡，通過以太網(wǎng)將實(shí)時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號；1塊模擬量輸入信號卡，可采集8點(diǎn)信號。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5－115UPLC上增加RS－232通訊模塊（CP524）和1臺現(xiàn)場操作站，用點(diǎn)對點(diǎn)方法連接，使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上，與總調(diào)度室監(jiān)控計算機(jī)通信。但RS－232傳輸速率只有9600bps，操作站僅對現(xiàn)場起到監(jiān)視作用。
ASCO Joucomatic 54202020SKF 2209E
FORNERY 35390301 P47401/D 95413027
KEARFOTT CR00948153
ABB DFM03 CAN-3, 37262-4-0369572
ASCO Joucomatic 54292028
MITSUBISHI MELSEC Programmable Controller PLC A70SF
LXE PORTABLE HAND HELD COMPUTER 2320
BALDOR MOTOR CONTROL MA8008
VACCON JD-250
Open Date Systems EUROCODE 87996
K-TRON 9191-30398
Parker Schrader Bellows L3854210253
Videojet Technologies 348294-L
SICK Fieldbus proxy gateway CDF600-0300 1052291
ALLEN BRADLEY AB 170095
Rosemount PH Analyzer 2054PH
MITSUBISHI MELSEC Programmable Controller PLC A73CPU
AC TECHNOLOGY CORP, LENZE, POWER BOARD, 13327176 , 7869331
HONEYWELL 30680432 502 8546
ALLEN BRADLEY 7300-UAF2
Ametek transducer Transducer 1986F1XRX
ALLEN-BRADLEY A70300
ASCO SB210DK
EATON 2700907
DATALOGIC HL900-4
Cutler Hammer EATON 14101RF0917-R
BAILEY CIRCUIT BOARD NDCS03 6634045JI
LENZE 2052
BOY Circuit Board Card 9626191
LAND Infrared Thermometer GP1 Z1393
ARMSTONG INTERNATIONAL INC. B6056
SNR GNU40425
FAG 22211S
SHARP JW-21CM
KFXS212D
CARLO GAVAZZI MOFT20
GEORGES RENAULT SAS 6153941650
SNR 7212B F25
MODICON 984 785L
Multivac Ventura Touch Screen Panel MC08
KUKA RDW-04 LS RESOLVER BOARD RDW04LS
MITSUBISHI MELSEC Programmable Controller PLC A70MDF
MOORE CIRCUIT BOARDS 15821-1 15821-1-11
YOKOGAWA K9296CA
Pulse Coder encoder 250125
FAIRCHILD 21312
Reliance AUTOMAX 0-57413-E 57413-E 57413
WESTINGHOUSE 600686-5RR
GENERAL ELECTRIC 44A294554-G01
PULSOTRONIC 8101-0800
BANNER ENGINEERING SM30SRLQD
Siemens RKN8
Bailey Network 90 Analog Output Module Board NAOM01
Parker P32EA94ESMBNGP
KEARFOTT CR40931028
Allen Bradley Board Card 103620 Rev 09 M003352760
ABB 57520001-Z
Allen Bradley Board Card 103620
ENDRESS & HAUSER FTL50-7132/0
SKF ASK-26
R&I Dura-Slide RGC-30-4
ELM SYSTEMS H1000/2540-IP-P18
GREENLEAF WSRP-6000.5 1.5" DIA TK-00645
Axis Systems encoder LDM-1000-5LD
FAG NU1019
JMS - SE.COM 09-20-11
FOXBORO 136-5-1
TOSHIBA 41532H
Allen Bradley 193-EC5AB
HITACHI SEIKI A4-22855
DORAN SCALES 1250
FAG 21311
Moog Servo Motor Control Drive 152D423A
ALLEN BRADLEY 74102-405-51 74102-405
ROLLWAY T617
ROSEMOUNT BOARD 8712-0507-0032
6914LU
Bailey AC transfer module 6637827B1
KTRON 9191-30388
Xycom 144365-001
CHICAGO PNEUMATIC 32/100
SKF 23220 CC/W64
BAILEY CIRCUIT BOARD NDCS03 6634045JI
KTRON 9191-30388
Xycom 144365-001 Rev E Motherboard 144365001 006S243-00-110-RS
CHICAGO PNEUMATIC 32/100 Rev 3 26.38.04
SKF 23220 CC/W64
FANUC A350-2902-T354/01
Johnson Service V-6133
SKF Bearing 21312E
General Electric Ge IS200VAICH1DAB
FOXBORO 44BP
ELM SYSTEMS H5000/12700-IP-P18
DRESSER 808898-111-051
CKD RVC300
FESTO IMP2-03-1
WESTINGHOUSE Emerson 1C31234G01
SIEMENS SIMATIC S7-300 6ES7 314-6CG03-0AB0 CPU314C-2DP
ROSEMOUNT CIRCUIT BOARD CARD 01984-2731-0001
RELIANCE ELECTRIC Printed Circuit 813.91.00
Omega Temperature Controller CN76000 CN76122
GENERAL ELECTRIC IS200TFBAH1ABA 6BA01
PM Servo Motor T0851B0103
GEO DELTA TAU DIRECT PWM DRIVE GPH101010000
Bailey Multifunction Control Module NMFC05
ABB 20.050.82213
GRINNELL 6" 188.3mm FIG 260
DRC Dynamics Research Corp 30-10-B20-500/1270
CUTLER HAMMER, MITAC, MSC-251-CH, D223582
Leeds & Nortrup 074463
HOTTINGER BALDWIN MESSTECHNIK PME MP60 HBM-4
PHD Slide US031x4-M
ABB S800 I/O, 3BSE021456R1
ASCO 614357G701110
ALLEN BRADLEY 1500P 13ZAV9261-10-020
HAROWE SERVO 1313-001
FAIRCHILD 10106
CUTLER-HAMMER PanelMate 92-01938-02 1755T
PROLOG CIRCUIT BOARD CARD 7804A-S1173 7804AS1173
GRACO 181892
HCI-PRINCE C-460
TOPAZ 926-18152-0 S
SORTIES Entrees V3 Card 201182
INA ZARF 50115
CUTLER HAMMER EATON INPUT BOARD CARD MODULE ASC1065-15 RA1
Advanced Micro Controls INC. AMCI 1242
Reliance Rectifier 0-86466-060W
ITW VORTEC 721T-70
ABB INIET800
General Electric 3N1000FB104D1
ITW VORTEC 721T-70
ABB INIET800
ASP 217-01146
General Electric Encoder 3N1000FB104D1
SMC 06114-7
SIEMENS 505-7202
CUTLER HAMMER D930ISADNA
SERVO-TEK PRODUCTS SD-7146A-2
Swedot 782312A
Bailey INLIM03
GOULD Modicon AS-M780-048
ASP 316-2
PERMA SV-1504-2472-0447
RELIANCE ELECTRIC CARDPAK TRIP 0-49029
ALLEN BRADLEY A42305-175-52
GE Fanuc Electr Module IC660ELD021A
ALLEN BRADLEY 50905-002
JOYCE 1016902 08870295
FESTO DSBG-32-50-PPVA-N3
Schrader Bellows 53093-1000
Siemens 6ES5 262-8MA12
FANUC A20B-2902-0341/03B
CONCOA Valve 8010233
TIMKEN 78216
HONEYWELL CONTROLLER MODULE BOARD CARD 51400668-100 51400668
ELGES 61822
BECKMAN CIRCUIT BOARD CARD 633756
TEXAS INSTRUMENTS 500-2161
SCHNEIDER SPA-1.5X4 TSA-1.5
ALLEN BRADLEY MODEM CARD 6632MBSA
Bailey Circuit Board Card 6632092R1
JOHNSON CONTROLS Y45BA-1
FAIRCHILD 21312
FOXBORO GAGE GAUGE METER NO143TR
INGERSOLL-RAND 99383879 204987
GEO DIRECT PWM / DELTA TAU GPH1010000
PALL GLFPF3000SM4
ABB 3BDH000320R02
STEYR 1213K
JOYCE WJ1000ITN WJ1000ITN-026.00-STDX-STDX-X 08970295
TIMKEN 18685 / 18620
Rexnord MU1212RUMW3
DALSA Digital CCD Line Scan Camera CL-P1-4096W-518W
ROSEMOUNT CIRCUIT BOARD CARD 01984-2731-0001
Flowserve 418093 DP:BB:N CRO EU4--VV
ABB 3HNA011999-001 HVC-02
YASKAWA JRMSP-PS21
TIMKEN USA 52637B
ROSEMOUNT CIRCUIT BOARD CARD 01984-2731-0001
Videojet Technologies 358161-B 358160c
Milwaukee 4094
SHARP JW-32CUM1
MUUNTOSAHKOOY TBEX-80
NUM Telemecanique 760 F PLC Rack 93650
TIMKEN USA 52637B
General Electric GE IS200VCRCH1BBC
HONEYWELL EMERGENCY STOP MODULE FF-SRS5935E
GENERIC 105-00204-00
Square D Schneider Electric PowerLogic ION7650
SABRA 007673 84539
FESTO DNG-32-80-PPV-A 12
HONEYWELL / YAMATAKE J-MSC10
DEIMO CS1274/2 BXYV 06C004518
FIRING CIRCUITS 1870-0414
FISHER DCS ROC306 ROC 306 Master Controller Unit W20151X0022
HONEYWELL CONTROLLER DC3002-0-210-1-DIN-0111
Eurotherm Drives Drive Display Key Pad Keypad 5841/00 5841
RELIANCE ELECTRIC CARDPAK AMPLIFIER 0-49043
INGERSOLL / ARO 2415-1009-200
TORRINGTON 2211KVJW33C3
ALLEN-BRADLEY 802DN-AD5
Kuhnke 71.657.452.09.01.01/03
ABB SMU-01 Serial Measurement Unit 3HNE 02778-1/02
Allen Bradley Servo Motor MPL-B330P-SK72AA
REXROTH 4WREE 6 E32-22/G24K31/A1V
SICK PLS101-112
TIMKEN 22209EJW33C4
Power House Tool Inc 2-3/4"
ALLEN BRADLEY 40888-091-51
AW COMPANY Gear Flow Meter JVS-20KG-25
ABB APGIC03
LENZE CPU Control Board 9321MP 350876 9321
YASKAWA ELECTRIC CPCR-FR02BJ RUA677-4Y2-101
FISHER ROSEMOUNT INT DEV INTERFACE CL6922X1-KA4
PROTECTOSEAL A506G
ASP 217-01146
GATES 5B150
ATOS DKZOR-A-171-S3
Allen Bradley 41391-454-02-S2FX 150-FS2FX
HALMAR ROBICON 560238.03 560238-03 8628
NO NAME 2030 C51 531208-76
SIEMENS 6RB2825-0FA01
ABB SAFT-168-PAC
CINCINNATI MILACRON 3-531-4334A
Yaskawa USAREM-01CFJ23
GE FANUC A16B-3200-0331/14F
HONEYWELL TC-IDA161
SKF 6314-2RS1
SIEMENS 6RB2825-0FA01
MARTIN 60BTB40 2012
BAILEY CONTROLS IIMCP02 6639037V1
DALSA Digital CCD line scan camera CL-P1-4096W-518W
Siemens 6AR1025-0AE10-0AA0
NEC CIRCUIT BOARD 163-237520
Control Techniques 6555 , 530-453-4 , 5304534
SIEB & MEYER AC SERVO MODULE DRIVE 26.39.27
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