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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見(jiàn)圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開(kāi)關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開(kāi)關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開(kāi)關(guān)操作與全模擬流程盤(pán)顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。
Siemens 1FK7083-5AF71-1?SV5-ZMillerEdge ME123
SMC D-A93
Bosch CNC 044619-109 AeZ:A PS100
Telemecanique XY2 CE1A297
St?ber ED503URFI140
Balluff BIS00T6 BIS VM-352-001-S4
SMC IS10E-30F02-6L
St?ber ED503URFI140
Siemens 3RH1921-1FA22
FREI DGSN 137-209 DGSN137-209
SEW EURODRIVE F47 CM71L/BR/TF/RH1?L/KK
Ifm efector 100 IF0008 IFA2004-BBOW
SEW EURODRIVE RF37 CM71S/BR/TF/RH1?L/SB60
SEW Eurodrive BW 147 BW1478207135
SEW EURODRIVE PSBF321
Siemens Simatic S7 6ES7 138-4CA50-0AB0
Bosch CNC 054197-108401
Eaton XNH00-A160
Mahle PI 4245-013 PI4245-013 77666712
Siemens SIRIUS 3RH1 244-1AP00
Setsquare infraPOD PODCU1
Baumüller GNA 160
Siemens 3RT1017-1BB44-3?MA0
Euchner NZ2RS-511L060C1?631 079350
Beckhoff B110 AX2090-B110
Siemens SIRIUS 3RV1011-1AA15
Dietz Motoren DN 10 Q
Reliance Electric 81253.00BUS
Siemens 3RH1921-1FA04
SEW EURODRIVE FH27/G DS56M/B/TF/RH1M?/KK
Siemens VL160 3VL2706-2SB33-0?AB1
SEW EURODRIVE FHF27 DS56M/B/TF/RH1M?/KK
Siemens 3TH22 44-0BB4
Festo 161756
Siemens 3RT1024-1BB40
Siemens 3TH43 46-0BB4
Siemens 3UA59 00-2B
SEW EURODRIVE FH27/G DS56M/B/TF/RH1M?/KK
Siemens 3RV1011-1AA10
Engel GNM5480-G40.1-I?G3
Siemens 3TH4262-0AP0
Siemens 6FC5 110-0CB01-0AA0
Festo KMP3-9P-08-10
SEW EURODRIVE FH37 CMP71S/BP/KY/AK?0H/SB1
SEW EURODRIVE KA37 CMP63L/BP/KY/RH?1M/SB1
Intercontec CSTA264FR484500?20015
Siemens 3TH20 40-0BB4
Euchner CES-A-BBN-C04-1?15271
Siemens 3SB3 204-6AA40
Siemens 6EC3 575-0A
Ifm efector100 IG0094 IGA2008-BBOA
Euchner A-C-H-RL-LS-122?671
Bosch UVF 160L/4C-21S 525/3535120-3
Festo LFR-1/2-D-MAXI-?KG
Maxon Motor 224972
B&R 5PP320-0571-39
Murr Elektronik RMI 11/24
Festo LFR-1/2-D-MAXI-?KG
Pepperl+Fuchs NBB1.5-8GM40-E3?-V1
Festo LFR-1/2-D-MAXI-?KG
Weidmüller EGR 3821.6
Samson 3430-2 3430-2206100010?70.00
Parker 4D02 32AR 0302 D160Q
Omron P7SA-14F-ND
Bosch SD-B6.480.020-0?0.000
Siemens 5TT3 181
Siemens 3SB3 801-2AB3
Moog D952-2001-10 HP-R18A1-RKP032?KM28J1Z00
Siemens 3TF2211-0BB4
Siemens SIRIUS 3R 3RH1 440-1BB40
Siemens 3RH2140-1BB40
Siemens 3RV1011-0JA10
Siemens 3RT1016-1AN25
ABB 3HAC 022286-001/06 + 3HAC021905-001/?05
Spirax Sarco DP 17
Siemens 3VE1010-2B
OMAL DA120 F05-F07
STD 5-12111-813-0
Neugart PLE 40 PLE40 2171606-2-004
Grundfos MG90LC2-24FT115?-H3
Siemens 3TF30 10-0BB4
Alpha Getriebe SP 140-MC1-10-161-?000
Rexroth R-IB IL 24 PWR IN 289312
ABB 0807298 K
Rexroth R-IB IL 24 DO 8 289297
Moog D954-2081-10
AirCom Booster R03-04J
Siemens 3TF49 22-0DB4
Groschopp WK 1118002
Siemens 1FT5102-OAC71-2
Lütze UBE-D/15F UBED/15F 711854
Maxon Motor 224972 G188672/1/1
Siemens CM 422 6GT2002-0AB00
Danaher Motion DBL2H00040-0R2-?000-S40
Telemecanique ZCKE09 ZCK E09
H&B Hartmann & Braun 0874489
SMC SY5200-5U1
Moeller DILM12-10 DILM1210 276837
Festo E543 185771
Barksdale D1T-M80SS
Festo BN43 51029
Rexroth 3842522215
Lenze E94AZMP0294 13219376 29A
Bizerba ST Standard W?geterminal 4620011
Mannesmann Rexroth Pneumatik 561 011 0900
GYSIN GPL052-2S/16:1 27089-74128-000?1-AA
Ifm efector100 IG 5399 IG-3005-BPGK
Siemens 6FC5114-0AB01-0?AA0
Festo 175484 EN13
Rexroth R-IB IL 24 DI 16
Siemens 3TF43 11-0AP0
Siemens 3SB3 201-0AA61
Siemens 3SB3 244-6AA60
Siemens 3SB3 212-6AA40
Schaffner FN3258-42-47
Eurotherm GE28002-1-1-01-?06
Siemens 3SB3 201-0AA51
SEW Eurodrive BW047-004
Ferraz Shawmut PS272PREMCPS
Block SEW HLD 110-500/55 NF 063-503 08274142
Schneider Electric Telemecanique CAD326
Siemens 3SB3 244-6AA30
Neugart PLN070-010-SSSB?4AD-Z14/30/60/7?5/B5/M5
Phoenix Contact QUINT-PS-100-24?0AC-24DC-5
Siemens 3SB3 252-6AA60
B&R Automation ACOPOSinverter X64 8I64T400037.000?-1
Schaffner FN3258-42-47
Schneider Electric CAD326V7 084716
Phoenix Contact EMG 75-B14 2947381
Siemens 3SB3 212-6AA20
Siemens 3TF4722-0BB4-ZA?01
Siemens SIRIUS 3RV2411-1KA10
Siemens 3SB3 204-6AA30
W?hner 01289
Bosch SD-B3.050.030-0?4.000
Eaton NZM4-XHB
Siemens 3SB1 902-4BJ
B&R Automation ACOPOSinverter X64 8I64T400150.000?-1
Schneider Electric RSZE1S35M
Pepperl + Fuchs KFD2-CR-Ex1.30-?300
Siemens Sinumerik 6FC5303-1AF13-8?AA0
Bosch SD-B4.140.020-0?0.000
Kl?ckner Moeller PKZ2 ZM-32-PKZ2 + NHI 11-PKZ2
Schneider Electric RSZE1S35M
Pepperl + Fuchs KFD2-CR-Ex1.30-?300
Siemens Sinumerik 6FC5303-1AF13-8?AA0
Bosch SD-B4.140.020-0?0.000
Norgren Herion 33D 0863026
Eaton EMT6-DB
Ifm Electronic GG711S
Siemens SIRIUS 3R 3RH1 440-1BB40
Siemens 3TH22 44-0BB4 3TH2244-0BB44NO?+4NC
E.Dold MK9151.11
Keyence GL-R24H-T
Siemens 3TH43 94-0BB4
Fema CCT-20
BKL Electronic Conrad 734225
SEW EURODRIVE Movitrac 31C075-503-4-00
Balluff BAE002M
IFM IFS215 IFS 215
Phoenix Contact VS-PPC-C1-RJ45-?MNNA-PG9-4Q5-B
SEW Movidyn MKS51A005-503-5?0
Siemens 3SB18 06-0AC
Siemens 5SY4304-7
Siemens 5SY4310-7
Siemens 5SP4291-8
Siemens 4AM3242-5AJ10-0?FA0
IFM VS 0200
Siemens 6FC5303-1AF13-8?AA0
Balluff BES02WM BES M12MD1-PSC60B-S?04G
Elgo Electric FMAX-000-20.0-2?-422-0-V
Vogel L200 Kegelradgetrieb?e 478674 001
Phoenix Contact Interbus-S IBS RT 24 DO 32-T IBSRT24DO
Groschopp WK 1704701
Balluff BES01C8 BES 516-325-S4-C
Wittenstein Alpha HG+ 075S-MF2-25-6C1?-1S10
MBS ASK 81.4
Oriental Motor SS32E-SSSD
Baumer electric IFRM 06P17G1/S35L
Eaton Moeller NZM 3 NZM N3-A500
Wittenstein Alpha HG+ 075S-MF2-16-6E1?-1S10
Siemens Sinumerik 6FC5210-0DF31-2?AA0
Groschopp WK 1781301
Phoenix Contact FL MGUARD RS FLMGUARDRS 2989310
Telemecanique BSH1004P22F2A
Siemens 5SY4106-6 5SY41066
SEW EURODRIVE RF27 CMP71S/KY/AK0H/?SM1
Siemens SINUMERIK 840D 6FC5210-0DF20-0?AA0
Siemens 3TF4722-0BB4
Siemens Sinumrik 6FC5210-0DF31-2?AA0
Siemens SINUMERIK 6FC5210-0DF31-2?AA0
Klaschka ISN 2U/a10ba/aa-1.4?1-110/3,3k
Siemens SIRIUS 3RT1034-1AL24
Rittal SK 3237.124
Modicon Telemecanique BPH0752N5AF2CA1
Klaschka SISP/b11a1-1.62
Balluff BES01C7 BES 516-325-G-S4-C
Pilz PSEN2.1-10 PSEN 2.1-10 512110
Siemens Simatic PC 6AV7872-0BC20-0?AC0
Rittal 9519 000
Modicon Telemecanique BPH0752N5AA2CA1
Siemens Simatic PC 6AV7872-0BC20-0?AC0
Rittal 9519 000 9519000
Modicon Telemecanique BPH0752N5AA2CA1
Siemens 1FT6034-4AK71-3?EH1
Balluff BES02W3 BES M08MG1-PSC60F-S?04G
Siemens SIRIUS 3RV1 031-4HB10
Siemens SIRIUS 3RV1 031-4AB10
Aventics R412007396
Siemens 1FT7062-5WF71-1?DH4
Siemens SIRIUS 3TK2 828-1BB41
SMC D-M9P
Siemens 1FK7060-2AF71-1?KH1
Schneider Electric RSB1A120BDS RSZE1S35M
Siemens 3RG4134-6CD01
Siemens 1FK7101-5AC71-1?DH2
Balluff BES038U BES 516-325-G-SA70-?E5-C-S4
SEW EURODRIVE Movidyn MKS51A015-503-5?0
Weidmüller WF5 1790130000
Siemens 1FT7065-7WF71-1?DH3
W?hrle DPNS407214/W SPH1013-7214W
Siemens 1FT7065-7WF71-1?DH3
Samson Typ:44-2 2720-110110302
U-Technology UHP-SPW3W
Siemens 1FT6086-8WK71-4?AH1
Phoenix Contact FL SWITCH MCS 16TX FLSWITCHMCS16TX
Piab HA16 HA 16 0200462
Eaton Moeller NZMN1-A32 NZMN1A32
Sick WE150-P430 1322F
Siemens 1FT6138-6WD76-5?EK0
Siemens 1FT6105-8WF71-3?AH1
Schmersal AZM 161CC-12/12RKA-?024
Keyence PZ-G51CT Transmitter + PZ-G51CPR
SEW EURODRIVE Movidrive MDX61B0015-5A3-?4-00
AEG Thyro-A 1A 400-30 HRLP1 1A400-30HRLP1
Balluff BES02K3 BES 02K3
Siemens 1FK7103-5AC71-1?DH2
Siemens 1FK7105-5AC71-1?DH0
Eaton Moeller DILEEM-01-G DILEEM01G XTMC6A01
Omron E2A-M12LS04-M1-?B2
Fuji Electric CP31FM/3W
AEG Thyro-A 1A 400-100 HRLP1
Balluf BES M12MI-POC40B-S0?4G
Siemens Sirius 3RT1044-1AP04
VIPA SM322 322-1BH00
Puls Dimension QT20.361
Siemens 1FT6108-8SF71-3?AH1
Lütze UBE-D/15M
Bartec Minithermostat 07-6111-9411 EX85/1131
Lütze UBE-D/15F UBED/15F
Siemens Simatic S7 6ES7 313-1AD01-0AB0
SMC D-M9PV
SMC D-M9PA
AEG Thro-P 1P 400-170H
Ferraz Shawmut FR27UB10C80T
注:聯(lián)系我時(shí),請(qǐng)說(shuō)是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!