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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2 系統改造方案 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1 現場監控系統的改造 現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): 四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。 輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用
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HITACHI DC INPUT 33016136-2
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COMPAQ PROCESSOR BOARD 237716-002
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COMIZOA CP201
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HORIBA STEC FS-100 FS-111
KRETZTECHNIK / 195073 45204 64
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LG SERVO DRIVE FDA-5001
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LG?êàü GOLDSEC MX42
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CONTEC CHASSIS FA-PAC(PC) F6RF
SIEMENS / SIMATIC 505 / 505-6660
LUXTRON EPC2 BACKPLAN BD 12-12429-01
JAPAN SERVO COOL MUSCLE CM1 KH56QM2B048
LOGICAL DESIGN GROUP / VME-2232-24
CPMTROL PCB BOARD 70032
OEMAX PROGRAMMABLE CONTROLLER NX700
SANKYO SC3000 SB226802
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UNISEM PLASMA POWER SUPPLY SW_PPS_20KV YGS-U002
FUJITSU DENSO / CONVERTER / FDS11-68
KEYENCE / POWER/MONITOR CONTROLLER / SJ-W100
JANOME JP-A2
SANYO DENKI SERVO AMPLIFER RYRPF10A100
KEYENCE / KZ-16EYR
CPU BOARD / PEAK637
GEAR HEAD ALB-060-R010
SAMSUNG FARA SAMP 400/200W D0402
WESTERN DIGITAL 60-603011-04
LOTSEITE DAC8 80131
PHILIPS 4512-207-74103
MORI ENGINEERING EXPOSURE VIDEOI/F-002
TELEMECANIQUE PLC SYSTEM TSX MPT 10 TSXMPT10
IEI SBC BOARD HS6011
ESI 9300 Z VAC INTERLOCK BOARD 83108
FUJI / VME BOARD / FH1017A3
FUJI / VME BOARD / FH1016A0
ROCKWELL AUTOMATION / OEMAX NX700SERIES / NX_POSI2
SELECONTROL / CH-3250 LYSS / AOC 701
CONVEX / SMA 3_1
SANYO DENKI / STEP-SYN / 103H7126-5590
FANUC AC SERVO MOTOR A62000 A06B-0127-B075
SPECTRA-PHYSICS / SHUTTER POWER SUPPLY / 822-2200
SCREEN BII-CPU-02 B2
TEL / WCIF-01A
PROTEC MFC READOUT PC-510
SANYO / SM01-001A(9216A)
DALSA CORECO IMAGING OC-64A0-ORBAN0
BARCO GRAPHICS / BMSHFL-4.1
POSCO ICT PST-HFIO-01
SANKI PIEZO FEEDER PIEZO BOWL FEEDER PEF-150AL
ZAPI COMBIAC1 FC8035-COMBI
TEL IOIF-01
JINYOUNG CONTECH / LCD MONITOR / VX1500-T
MITSUBISHI / MELSEC / FX2-128MT
TDK POWER SUPPLY PCB EA00C011
CYBEROPTICS PWA 512 0186
NEXTEYE AV-CT-001
BAUMULLER SERVO MOTOR DSG 45-S
PI DIGITAL PIEZO CONTROLLER E-710.4CL E-7104CLX
SELECONTROL / CH-3250 LYSS / AOC 701
MITSUBISHI MELSEC-K OUTPUT UNIT KY10N
FANUC AC SERVO MOTOR A62000 A06B-0127-B075
SPECTRA-PHYSICS / SHUTTER POWER SUPPLY / 822-2200
SHIBAURA B0061300 LDI0210
PANASONIC AC SERVO DRIVER ADKA400GVTDAQ
KEITHLEY PIO-HV 14242 REV2 PC8382
KUBATA CONTROLLER KF-C1000
BARCO GRAPHICS / RIPACC-5.1 / RIPACC-5.2
BARCO GRAPHICS / BMSHFL-4.1 / BMSHFL-4.2
POSCO ICT PST-HFIO-01
ZAPI COMBIAC1 FC8035-COMBI AC-1 72/300
MITSUBISHI / LY13B / BN624A026H03
ASM 03-20226-00 64-20226
SMC / THERMO-CON / INR-244-272
YAMATAKE / AZBIL / PGU410 / PGU410H0150000
HITACHI ZODEN / VME BOARD / HIMV-134B
HONEYWEL / 80364261-100 / 80363898-001 51304543 REV B 80364261100
OMRON / DIGITAL UNIT / GT1-ID32ML
PWA-TOPDOG/M BD ASSY.411700200001-R
PARKER / S83-62-MO
PCB BOARD / 270-1451-02
KNIEL POWER SUPPLY FP24.10
TEXAS INSTRUMENTS INCORPORATED / TMS320C6211
MITSUBISHI / AC SERVO / MR-J2-10A60days
AUTOMATION FLATMAN TFT DISPLAY FK15021137X01
YASKAWA / SERVOPACK / DR2-01BCY14
MITSUBISHI / MELSEC / AY23
XYCOM 9450 MIAN BOARD 99142-025
ADLINK MAIN BOARD M-322
ORBOTECH LVDS ADAPTER 0312437
MITSUBISHI / POSITIONING UNIT / QD75P4
ESI / ESI-650D / 118979
EDCOS / AG VI 100 / K100VIT
SOLVAC VACUUM PUMP VMP 20
BOSCH AG/Z 041523-107401-103303 041524-1047
PEP Modular CXM-STAT1 31.125-1160.1
JUSTEK SERVO DRIVER JSMD-03SD
KYOWA / INSTRUMENTATION AMPLIFIER / WGA-710A-5
SANYO DENKI STEPPING MOTOR 5M99B 12616
FUJITSU DENSO / CONVERTER / FDS36-21
BOSCOTECH / MONITOR / FPD-12AT-JI
MITSUBISHI GOT PENDNAT F940GOT-SBD-H
MITSUBISHI MELSEC-K INPUT UNIT KX41N
AVL COUNTER 6900-A58
LCXO MDI V1.3 MDI-2-A 9CH REV.001E MDI2A 9CH REV001E
ADVANCED PDX2500 PDW SWITCH CARD 2306120-B
VME340B 0734000
SAMSUNG / SPC-300
VME BOARD / RUF061-121-1-8
HORIBA SIB-01 H335194
ESTIC AXIS CONTROL UNIT TOOL UNIT SET ENRZ-AU40-10 ENRZ-TU003-O
VMENCA BOARD YP205A
SUMITOMO / OS-7 / U9180000BBG03
COPLEY CONTROLS CORP / DRIVER / 7225DC 800139060days
PLAT HOME / PSHARE M4 / PS-M4/R
Allen bradley INPUT MODULE 1746-IV32
HILSCHER / CIF80
JINYOUNG CONTECH / MONITOR / INOV150-T
ULVAC / PIRANA VACUUM GAUGE / GP-1000
DIGITAL / PC 3100 6200K L FR-DJA05-CA
WEINTEK EASY VIEW TM250D
ELMO HAR-5/60
STAR SEIKI SDC200LFA 2KW-FB
YAMATAKE AUR300 AUR300C13100
ANYWIRE INPUT TERMINAL A20SB-32U
GE MEDICAL SYSTEM / GENERATOR IO / 46-225648
JANOME JSR-B2
Rexroth INDRAMAT SERVO DRIVER CZM01.3-02-07
SEIKI 01-05-51-00
B&R / NT43 / ECNT43-0
RELIANCE ELECTRONIC / MAXPAKIII HIGH SPEED LINK / 57C424
PARKER CM231GJ-115002 RX23-030-S2
SIEB&MEYER / BRUSHLESS MOTOR-SYSTEM / 48.01.4 44.01.015.2
ALLEN-BRADLEY VME BOARD PLC-5/V30B 60-0085-04
HAMAMATSU PHOTONIC MULTI-CHANNEL ANALYZER C10025-01
KAYE MEASUREMENT BD B2000
ORIENTAL MOTOR AC MOTOR 5IK90GU-SW
HITACHI / DISPLAY / LMG5042XUFC 97-24634-2
MASCA Board SM117B
ALCATEL-ANNECY INTERFACE CONTROL 119419
ANELVA MC-100 MC-TC MC-BA MC-MG H21-00725
COPLEY CONTROLS CORP DRIVER 7428AC
ALLEN-BRADLEY NXIO-MNA/485
SAEIL E371-08702
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!