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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見(jiàn)圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開(kāi)關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開(kāi)關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開(kāi)關(guān)操作與全模擬流程盤(pán)顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
REXROTH INDRAMAT MKD041B-144-KG0-KNSIMTRONICS GD10-P00-09EG-0XH-00
KEB F4 12.F4.S1D-3420/1.2
SCHNEIDER ELAU SH070/60020/0/0/00/00/00/11/00 65012202-003
FANUC A06B-6089-H209
ALSTOM PZSE 91130-0-1212124-304-402-500
BOEKELS EWK2000
OSAI OS 5005
CONTROL TECHNIQUES SP1405
SEW MDX61B0030-5A3-4-0T
IEF WERNER ROHWEDDER PA-CONTROL EP 2PH/90V 1000057/2.8
ISEL: C10C-E/A
ELAU / KUHNKE / SCHNEIDER SH070/60020/1/0/00/00/00/21/00
ESR AS SERVOMOTOR MR 2842.2941
TECHNIFOR UC112P/C
RELIANCE ELECTRIC AC/AC CONVERTOR GPI S09 762.19-35
MOELLER MI4-161-TC1
5AP920.1505-K28
DESOUTTER Nutrunner Cable 6159170720
KOLLMORGEN 403A-C S403BA-CA
BT8/061032
GE FANUC DATAPANEL 150 IC752DFT000-FF
HUBNER TDP 0,2 LT -4
HUBNER POG 9 D 1024
FMS LMGZ201.50.12.H14
SEW MDV60A0075-5A3-4-OT
OMRON FZ FZ3-755-001
B&R NT 42 NT42 MDNT42-0
SANYO DENKI BL SUPER PY PY0A030A0MABS00
SUETRON TP42ET-01/239049 TP42ET01
BECKHOFF CP6601-0001-0000
FUJI MICREX-F FPB56 FPB56T-A20-Z040
OMRON MX2-A4075-E WJ200-075HFE
HPB TECHNOLOGY ESD 12 ESD12
NUM ALIMENTATION V2 201001 200506A26 FS 20100A
NUM ALIMENTATION 200505 200504 200506A26
DEMAG DIC-4-017-E-0000-01
REXROTH: MSK030C-0900-NN-M1-UG1-NNNN
ELAU PACDRIVE MC-4 MC4 MC-4/11/03/400
GE FANUC ES0611 IC754VGI06STD-BB
SASSE 1360.9915201
KOLLMORGEN SERVOSTAR 601 S60100
LAUER PCS 095 TOPLINE MINI PCS095 095.508.8 / 095.508.A
REXROTH R901343067 4WE6D54/BG12-12NXMZ2/V
MOELLER DF4-340-2K2
SEW MCF41A0015-5A3-4-00
SHINI PLASTIC SAL-3U
SEW RF07 CMP40M/BP/KY/AK0H/SB1
PERSKE KNSR 23.10-2
MTS MOTION PLUS TDC 200
CHRIST ELEKTRONIK PROTOUCH 4300
SIEMENS SIMATIC 6ES7647-7BL40-0AD0
FLOWSERVE GESTRA NRG 16-12 PN40
ESA NSK ESA-JOOO2T23-11
KOLLMORGEN S70302-NANANA
ABB SDM 251-002N8-092/30-6000
ABB SDM 251-002N8-092/30-2000
RE.O444
BRINKMANN PUMPS TA250/550-Z+280
BERGER LAHR WDP5-118.05100
HEIDENHAIN ERN 180 1024 03S12-03
KEB F4 10F4C1D-1280
SSB ANTRIEBSTECHNIK SERVOTEC-1004 95120158/501
FESTO FPC FESTO KG FPC-606
CODENT C8
KLEINDIENST A015 101414
SIEMENS 6SC6100-0GC10
R88D-KN20F-ECT
GEFRAN GFX4 GFX4-30-0-2-F-0
SIG POSITEC BERGER LAHR WD3-004.0801
FORSIS MINI 1000L
FANUC AC SERVO MOTOR A06B-0147-B675
MOELLER MFD4-5-XRC-30
ALLEN BRADLEY 2097-V32PR2-LM
SANYO DENKI: SANMOTION R AC SERVO RS2A03A0KA4
BOSCH CL 100 CL100 050192-204
HIRSCHMANN ASGE2 / ASGE 2 / ENT 10512-R
ASGE-2-E-AC
SGDV-01A11A-OY
PHYTRON ELEKTRONIK TMC 93-70
HOMAG KEB 09.F5.CBD-YA03
CONTROL TECHNIQUES 140X14/28
SAIA PCD2.G400
SIEMENS 6FC5411-0AA00-0AA0
BEIJER E615 04410C 0443-038
BBC AXUMERIK M GJB5139200R101
SPEED COMMANDER SC3-5500
HUBNER FG4-3S-500-90-N-D
E-MOTION SCA-SS-70-20 E100002-01
LAUER PCS 950C
FXM5 10A-20A STDP51
CONTROL TECHNIQUES FIELD CONTROL FXM5 10A-20A STDP51
SIEMENS: 6SC6120-0FE01
BSM63A-250AA
SIEMENS 3TC4817-0B 3TC48170B 3ZX1012-0TC44-1AA1
A02B-0166-B531
SUETRON SAUTER TP104AT/721030
SCHNEIDER SH30703S0001147 SH070/60030/0/3/00/00/10/00/00
SCHNEIDER ILA1B571PC2A0 IFA61/2DP0ISDS/5DM-I54/O-001RPP41
SCHNEIDER SH30702P01F2000
YASKAWA SGDH-20AE
SONY MILLMAN LH30-3
LENZE EVF9323-EV
GEC 226.2.122.47
KEB IMA F4 09.F4.C3D-4M00
DSB2P131-111E-000B +CAN111
SIEMENS 1FK7022-5AK71-1AH0
SGM-02W314T
HT2/SSA20677
ABB 07KR91H GJR5250000R0151
ABB DSQC 228 YB560103-BL/2 DSQC228
KEB SERVO S4 01.S4.D2E-3D10
REXROTH R911336210
HEIDENHAIN AE LC 1X3 582578-06
BAUMULLER BGS 3A-10-20-003
SANYO DENKI P50C07020DCS20
SEW MOVIMOT MM22D-503-00
SIEMENS SIMOREG 6RA2116-6DK26-0
ADEPT Teach Restrict Interface 10335-00433
DSM COMPUTER GALAXY 96M1658
MCF40A0075-5A3-4-00 826743X
ABB COMPAC ACS401-0004-35
Kone HMI PIPC 100 PIPC-100-MOPSLCD-00002-0202
RLPN24-2DIO8/82SCRJ
ATLAS COPCO ETP S7 20-10CTADS
PXT216IBS
SCAN SONIC DE 10006852
TEKEL ITALSENSOR TDT561.SG.1000.11/30.S.K4.9.52.L07.PP2-1130
SIGMATEK MDD 121-1
LUST LTI DRIVES CDB22.004.0111.00.0
BAUMER FWX08C 11036165
BALDOR BSM80A-133D
GE FANUC IC697 CPU731 CPU731U IC697CPU731L
ALLEN BRADLEY 2711-T6C5L1
PRO-FACE PS3711A-T42
TELEMECANIQUE TSXTPE01 084300
BIHL + WIEDEMANN BWU2338
LEUZE: MA 42 DP.2 MA42DP2 50032852
SIEMENS 6AV7424-4AD00-0FE0
REA JET DOD SK 16/180 SK16/180 SK16180 SK 16/080 2D-14-06-4
SIEMENS 6AV6641-0CA01-0AX1
HEIDENHAIN ROD 320.002-2000
SCHLATTER PROGSTORE 01 400555.001.01
B&R 4C2210.01-510
JAY RSRB1400-0 RSRB14000
SEW EURODRIVE PSE212/N/EK03 DS56M/B/TF/RH1M/SM10
PARKER SSD PARVEX RS420JR1100
SIEMENS 7ME6910-1AA30-1AA0
B&R SAIA PCS1C882
YOKOGAWA AAR145
BAUTZ MSK 12-03-ES1-PA
KEB F4 05.F4.S0C-M220
ABB GJR5253000R0270 07KT97D
MITSUBISHI HA23NS-E33
ASCO NUMATICS 614357E801110018
STROMAG WDC 005.1
ENDRESS + HAUSER DELTAPILOT M FMB50-4WC8/0
TEKNOMOTOR 55 60601030106-FK
INDRAMAT TDM 1.2-050-300-W1-2
LENZE MDSKAIG056-22
BERGER LAHR IFA62/2DP0ISDS/3DMBI54/O-001RPP41
IFM EFECTOR 300 SM9000 SMR21XGXFRKG/US
SIEB & MEYER AC-SERVO 26.39.66
OKUMA BL-MOTOR BL-MC25J-30T
WITTMANN MCS 09F60-EQIP1-A14N-ST5S00N-R0SU
INDRAMAT DKC03.3-040-7-FW
KUMATRONIK FORSIS EXPERT 1500SBC-T
ASB KRS04-3-(1)-DIGI-X1.1 FRK5-3 NP1 FRRACS04
FAS0020050P06901
SIEMENS 6SL3100-1DE22-0AA1
TELEMECANIQUE CPX 37 CPX37 TSXCPX37142 SXCPX37142M
SIEMENS SITRANS P 7MF4433-1DA02-1RB7-Z
OSAI ALLEN BRADLEY OSS500-100
BERGER LAHR MSER 023
SEW MC07A030-5A3-4-00
SIGMATEK MDD 121 MDD121 09-404-121
BISL-6002-019-050-03-ST11
IFM SU9004
SIEMENS C98043-A1001-L507
SIEMENS C98043-A1001-L81
ELAU MC-4/11/05/230
SIEMENS:6AV3 617-1JC20-0AX1
MITSUBISHI FX2N-80MT-DSS
LUST LTI DRIVERS VF1202S,G8,I6
B&R MCCP30-010
DANFOSS VLT5003PT5C54STR3DLF00A00C0
注:聯(lián)系我時(shí),請(qǐng)說(shuō)是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!