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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
ZEBRA TC57 TC57HOBALLUFF BIS013U BIS V-6108-048-C002
PANASONIC SF4B-H12
SIEMENS 7KM4211-1BA00-3AA0
DOPAG 430.10.00B 3379
B&R MCCP32-022
SICK CLV620-1000
NUM LPC V2 FC-200193 D FC-200193D 200193E26
OMRON F10-C30 F10C30 04X04A
SIEMENS 6QG 1332-3AK02
SIEMENS 6QG 1335-3BK02
REXROTH VT 3000-S-20
EKO ELECTRIC WORKS: TIR-810H
PARKER EME HDY115C6-64S1
BERGES 7003-0
CONTRAVES MT 30R4-37
B&R PW35 4PW035.E300-02
MOOG T161-903 T161-803 A-10-E5-2-9A
T161902A10E529A
SICK ICL 100-B321 1024224 ICL100-B321
SIEMENS 6ES5 240-1AA21
ECPE84-2
IC-KP-R2-V1
BAUMER OADR 2016480/S14F
SCHNEIDER ILM0701P02A0000
BOMBAS ELECTRICAS ASPIRA305
SEW EURODRIVE MCF40A0040-5A3-4-00
VSB SAWEWA E006B200
SIEMENS 1FK7022-5AK71-1HG3
SCHNEIDER ELECTRIC BMH0703P07A2A
LENZE EMF2177IB
RK7242005000
ICUBE NS1500BU
TELEDYNE DALSA G2-GC10-T1920 00-01-0D-C2-02-C8 S1095752
SIGMATEK 9305.081.02 + 9227.082.00
KJ MASKINFFABRIKEN A/S CT 806 PLC UNIT 51.0806.61 CT806
LEUZE RS 3 RS3 ROTOSCAN 9911B900782 031
ALLEN-BRADLEY 2711P-RN10C
BOSCH SE-B2.020.060-00.000
ALLEN BRADLEY 1770-KFCD15 956863-01
ABB 07KR91 GJR5250000R0953
SIEMENS 6 RA 8261-2EA00
FANUC AC SERVO MOTOR A06B
CM044440
LOCTITE 97211
HAGER CDB463D
SIEMENS 6ES7326-2BF10-0AB0
SAIA PCD2.M150F650
BAUMER CADM 12U6430/S35A
SIEMENS SICAM 6MD1022-0AA00
BAUMER TDP 0,2 LT-5 TDP0,2LT-5
BECK CIFPS1-DPM
SIEMENS 6ES7431-1KF10-0AB0
SPINDLER & HOYER SPINDLER HOYER HeNe-LASER ZLI150
SAIA BURGESS PCD4.W800
PEYER ESPERO 806 721
SAIA PCD7.D771
SIEMENS 6QG 1334-3AK02
PTSM213
SIEMENS 7SD5115-2CA02-1AA0/GG
SIEMENS 7SD5115-2CA02-1CA0/GG
LAUER LCA 300 LCA300 LCA300.1
GE IC670ALG230J
SAIA PCD2 SERIE XX7 PCD2.M127
BOSCH TYP CL 100-R CL100-R CL100R 048482-205
HEIDENHAIN LIDA 407 640 S10 15,0 628507-08
SCHNEIDER TBX TBXDMS16C22
WENGLOR CP35MHT80
KEYENCE IL INTELLIGENT-L LASER SENSOR IL-300
BNS816B05PA1261011
LAFERT FB 160MC4/8
SCHNEIDER LXM32CU45M2
BERGER LAHR MSER 023 MSER023 62800060110
LENZE SPL81-2GVCR-056N22
CONTROL TECHNIQUES DOMINAX DD750
TELEMECANIQUE MSP52D401M
HEIDENHAIN EXE 813
KUKA 00-104-284
ALLEN BRADLEY 20BC015A0AYNANC0
VICKERS BRM-4S 30
RELIANCE PSM-50
BAUMULLER DSG 45-L
UNIOP CP11G-04 CP11G04 CP11G-04-0045
SEW MDV60A0055-5A3-4-00
BERGER LAHR SER31117/4L7SS0CO
SIEMENS 7MF4033-1BA00-1BB7-Z
LENZE 33.8216-E
AXIOM PII50-370
SIEMENS 7MF44331DA022AB7-Z
TR ELECTRONIC TR-ELECTRONIC CE 65M 110-02371
EGE ELEKTRONIK KNA 40020 KNA40020 S40020
SAIA PCD2 SERIE XX7 P21AHR0000020
TOX-ZPS008344171
BAUMULLER DSG 56-S
INDRAMAT TDM 1.2-030-300-W1-220 TDM12030300W12
IDS 850 NG851 50035-13111-954372-00.00
BAUMER 15000mm GXMMW.E19
REXROTH MSK030C-0900-NN-M1-UG0-NNNN
NORD SK CU4-IOE SKCU4IOE 275271006 SK 215E-751-340-A
SANYO DENKI SUPER U DC SERVO MOTOR U718-052E
GEFAHARD GT 1536-FT-B8
ETAMIC CSZ E401330
MDD071C-N-030-N2M-095PA1
R43HCNA-NP-RW-VS-00
R43HCNA-NP-RW-VS-02
SCHNEIDER BRS39BW461FCA
MITSUBISHI HF-H154S
BOSCH SE-B2.030.060-04.000
MITSUBISHI A700 A720 FR-A720-00240-NA
BERGER LAHR BRS39BW460FBA
LENZE MCS09D41-SRMB0-A14N-ST5S00N-R0SU
BONFIGLIOLI VECTRON ACT 401 - 19 FA
ABB ACSM1-04AS-02A5-4
SIEMENS TRUMPF STEUERUNG 222555
MITSUBISHI MR-J2-70B-A27
LINCOLN SKF 644-40787-7 644407877 544-32243-1
YOKOGAWA DD SERVO ACTUATOR SR1015B85
BALDOR: FLEXDRIVE FDH2A05TB-EC20
NORD SK 4000/3
ZIEHL-ABEGG: ZETADYN 10E/25
LENZE ELCAMWI1524SNNPSNN 13154225 4500534347
KEBA PS 240 PS240 PS240/A 24633
IAI Actuator ISP-M-X-M-30-200-800-AQ-T1-INC-EU
NORD NORDAC 700E SK 700E-301-340-A
PPC5317 DVG-OPC5317 062-AC
BAUMULLER DS 45-II DS45II 89227555 DS45
LOCTITE 97123
DANFOSS FC-301P3K7T2E20H1BGXXXXSXXXXAXBXCXXXXDX 131B1197
SIEMENS 1FK7022-5AK71-1DG3
ENDRESS + HAUSER PROWIRL 77 77FS25-EB019A00
METTLER TOLEDO ID30-ELOBOX-1
SIEMENS 6ES5 955-3LC14
YASKAWA CACR-PR44BC3CSY165C
ATLAS COPCO 1900 0711 62 1900-0711-62
STANLEY SG-ALPHA-202-001 Q1001-010-001
SIEMENS 6SE4603-1AB00
INDRAMAT AC SERVO CONTROLLER TDM 1.2-030-300-W0
SEW HS41 DT80N4/BMG/HF/TF/Z/ES1S
MOBOTIX MX-M24M-SEC-D11
ABB PST60-600-70 PST6060070 1SFA894006R7000
LENZE EVF8216-E
PAPST: PAMODYN EP63037800
SIEMENS 6ES5955-3LC13
SEW CMP63M/KY/RH1M/SM1
SIEMENS 1FT5046-1AF71-4EB0
IWZ A15-EMB-PC
6309B33
MITSUBISHI MR-J2S-500B
CCGH DCP-1 DCP1 90003356-9
PHOENIX CONTACT PPC5512 DVG-OPC5512 002-BJ
LENZE MCS06C41-RS0B0-B11N-ST5S00N-R0SU + GKR04-2S
BAMULLER BUS21-22/45-30-001
G.M.M. S.P.A. DC MOTOR ROK50 6F 22CV 1004506995001 005706033592
ATLAS COPCO ETD DS4-10-106S
SIEMENS 6ES5465-7LA13
GOULD MG5-60C
ATMT1073060
DSV562-A
BOSCH LTH12
ABB / ASEA IOS-02 APIOS-02 E-32725
ABB / ASEA APTBK02 E-32244
ABB GCB0431R2
SICK 30-FGS 30FGS 1012606 1012607 FGSS750-21
CONTROL TECHNIQUES UD50,ISS.5,EXTRA I/O STDK06
SEW MKS51A005-503-00
KUHNKE VENTURA 100 PLC VENTURA100PLC 639.001.00
BMH1001P02A2A
PERSKE KRSR 35.1-2
SIEMENS 7ME69101AA301AA0 + 7ME61402YA101AA1
SCHENCK DISOMAT S 1TES0613 D95-09-029 0022910L
REXROTH INDRACONTROL L40 CML40.1-NP-220-NA-NNNN-NW 1070170261-201
R2ADB8100HCP00M
SICK CLV431-3010
VSB K011B0D0
BALDOR BSM80A-275AA S2P01W07G2
SEW Eurodrive MDV60A0015-5A3-4-00
NORDAC 700E SK 700E-401-340-A
SEW EURODRIVE R07 CMP40M/KY/RH1M/SM1
STROMAG CET 010.1
G&L CENTURION SERVO SYSTEMS DS100 DS 100 DS120 401-34201-20 4013420120 B
VULCANIC FR-00.33.1.49.44.49.20
ATOS SPA: E-ME-T-01H 40/DH05SA
IGAS ISR560/5 ISR 560/5 ISR-560
MOOG D314-200A
SEW EURODRIVE MCH42A0040-5A3-4-0T
KEYENCE CV-H500M
FANUC A20B-8100-0154/01A
PSKF121/R CMP40M/PK/RH1M/SM1
SSB DG00410146 SDPA033350653300
SIEMENS 6GK7343-2AH01-0XA0
SICK FGSE750-21 H582M-00006
HITACHI CPU22-02HC
ATS SDS 045-L0-180-3000-TT
SIEMENS 6SE2003-1AA00
SEW EURODRIVE PSF211/N/EK03 DS56L/TF/SM10
TELEMECANIQUE MAGELIS XBTP022010
HEIDENHAIN LS623
DELIXI CDMP300
YASKAWA USAEE08A-5
ABB NDCU-22C
SIEMENS 1FK7034-5AK71-1HG3
YASKAWA SGDE-04VS
KEYENCE IV-500CA
DIN3380300BM
ELRA HSY2912-E4.2B + BT56 + HEDS
KEB F4 09.F4.S1D-3420
BERGER LAHR SER 3610 / 3L7SR0TO
BOSCH SR-A1.0023.060-00.000
DIETZ DSV 5445-30/400
ALLEN BRADLEY 2711P-B7C4A2 2711P-RP2A 2711P-RDB7C
SEW MDV60A0015-5A3-4-00
NUM ALIMENTATION 200504 A26
FMR240-A4V1GGJAA2A
ALLEN BRADLEY MPL-B330P-SK22AA
SEW EURODRIVE MDX60A0040-5A3-4-00
MITSUBISHI ELECTRIC MR-J4-200B
MANDELLI PLASMA CT124 77120177
SEW MDX60A0110-5A3-4-00
GB101037BZ
LANG APPARATEBAU P3-LMIT 08
SCHNEIDER BMH0703S0049
注:聯(lián)系我時(shí),請(qǐng)說(shuō)是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!