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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對3個生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對各個生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對各裝置進(jìn)行監(jiān)視管理,及時了解各裝置的運(yùn)行情況,達(dá)到指揮及時和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時性。首先對自控程度較高的3個單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡,可采集384點(diǎn)信號;7塊開關(guān)量輸出信號卡,可輸出112點(diǎn)信號;3塊模擬量輸入信號卡,可采集24點(diǎn)信號。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號;1塊模擬量輸入信號卡,可采集8點(diǎn)信號。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現(xiàn)場操作站,用點(diǎn)對點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對現(xiàn)場起到監(jiān)視作用
DMCAX1AKOJ1E-E56DT
VF1204SI8G10S7FBB0
SIEMENS 6AV6 545-0BC15-2AX0 TP170B
GE FANUC IC754VGI06STD-GF
HIRATA HPC-797A
BIHL + WIEDEMANN AS-I ASI BW2067
G&L MAC50 MAC 50 MAC50/ML 00920A
FISCHER PORTER 53MC5111A21BAXXXXXXX 53MC5000
PMC51-5550/0 PMC51-AA22QA 1PGBGCJA
SEW CMP40M/BP/KY/AK0H/SB1
D312-DS7
OMRON ZFX-C15
SIEMENS: 7ML11183BA30
CLECO DGD 19TTA04Q
ATOP AT500 1P2AT500MAX002G
ABB DATAVIS B 6.336301.7 P30811
VRDM368/50LWBOO
AVL THA100
PARKER HAUSER 951-200601
1900070182
MOTOMAN JOKAB SAFETY MEU01 341902
ABB GJV 30 74323 R302 07 ZE 63 R302 GJV3074323 R30207ZE63R302
MITSUBISHI A970GOT-SBA + A9GT-BUSS
TECHNOTRANS FLUIDOS 1-5% 121213215
IE-CDR-V14MSCPOF/VAMP-C
SCHLEICHER PRONUMERIK-A PSEA3/64-40-0/256
SGK 40-230 R026150000 R005525604
BPS8SM100-05
SPINNER BN342236
SEW MCF40A-00305A3-4-00
BAUTZ M258B-00101-7000-0
HITACHI L300P L300P-075HFE2 075HFE
AMK DYNASYN DV 7-4-4 L DV744L DV-7-4-4-L
LEUZE RS3 9911B900782 028
VICKERS BRM4S-1.5
SIEMENS SCD 1597-ETI 6GF6237-4MC
EATON XV-102-57TVRC-10
MILLTRONICS POINTEK ULS200 94411211
BOSCH SF-L1.0016.060-04.050
ATLAS COPCO AHD70C4-44S
YASKAWA CIMR-AC4A0005FAA
FANUC A06B0215B605 A860-2014-T301
GEORGII KOBOLD KMA 4/400 A1-B2-R1/G1/K1/F0
BERGER LAHR SIG POSITEC TLC 411 F ( TLC411F ) 0063441100001
SCHNEIDER BMH0702P06F2A 0050000001201
SMC MY2H25TFG-850L-XB11
4240044081
SEW EURODRIVE PSKF221 DS56M/TF/RH1M/SM11
BLM 188.50.072
BALDOR BSM63A-275BA
B&R NTCP33 M2NTCP33-0
NATIONAL INSTRUMENTS cFP-QUAD-510
MAVILOR BS055A.00.0105.00
SCHIWA OPERATOR PANEL 3.6.156.0079
KEYENCE SR-651 SR651 KCC-REM-KEY-1018A
OKUMA & HOWA I9 90-1-25
ABB DSQC373 3HAC3180-1
ESD CAN-PCI/331-1
MOTOR POWER FLEXI PRO FPRO-0032AEC2
HOMATIC 2-083-01-5079 70800650
HEIDENHAIN 534913-23
HEIDENHAIN ROD426500027S1203 376846-L1
B&R PE82 ECPE82-2
B&R PA81 ECPA81-2
B&R: 7CP470.60-2
MAREL MAC 4 MAC4 ELM-ENET-MAC4
KJ1501X1BC2 12P2186X042
HEIDENHAIN 385430-77
NUM FS 200 203 483 FS200203483
KEB 07.F4.C1D-3420/1.4
SIEMENS SIMATIC 6ES5921-3UA12
SIEMENS SIMATIC 6ES5476-3AA11
MOSCA ELEKTRONIK: SP1024
SEIDEL KOLLMORGEN DIGIFAS 7200 7202-SPS
SEIDEL KOLLMORGEN DIGIFAS 7200 7201-SPS
BERGER LAHR FT 2000 FT2000 FT-2000 62512000004 314.1 SG040-0015.00
PACIFFIC SCIENTIFIC SC903-024-01
S&T EMBEDDED EN00-Z52300-02
STAHLTRONIC WCS-IP110-2
REXROTH 3015 VT3015-S-1X
SIEMENS 6SE6420-2AB13-7AA1
BARBER COLMAN A-60133-307-1
SMC MY2H25TFG-750L-XB11
ENDRESS + HAUSER 5BH08-A90A1AB041A1
COGNEX IN-SIGHT 1000C 800-5760-1
SYS LOGIC SDB/COMPACT2-1CE2
ELECTRO-CRAFT BRU-200 DM-30 9101-1303
SICK MLG-2 PRO 2080512 MLGT02A-0295F10101
MLGR02N-U295F12001
LSIS222M5MR1
AEG MODICON ADU 115 243175 16(8) ANALOG INPUTS 6051-42.243175
SIEMENS NIXDORF OPERATOR PANEL V.24 01750000504
CPU314SE 314-2BG03
CONTROL TECHNIQUES D.C. SERVO DRIVE MAESTRO 140X8/16
BALDOR: AC SERVOMOTOR BS/M63A-150AA
WENGLOR Y1TA100QXT3
ABB PZ5002 PZ5002 GNT0153800R1
GESYTEC CEAG CGS/USB- INTERFFACE 40071347137
5G1XU0900500
JOKAB SAFETY PLUTO B46 V2 20-070-17
G&L 00760E
FC200201934
FC200201925
FC200202221
PHOENIX CONTACT INTERBUS IBS S5 DSC/I-T 2752000
SIEMENS 6ES7 133-0BL00-0XB0
MDX61B0022-5A3-4-00
COGNEX 825-0046-1R
B&R MCPNC4-1
HORNER PBS600 HE800PBS600A
PARKER COMPAX 3 C3S025V2 F11 I20 T11 M00
SIEMENS HE1515SHD 6GF3010-0HE15-1SD0
GROSSENBACHER FMS-5
GROSSENBACHER 5050077 3208002
H&B ABB DATAVIS B P30811 892.200236
MARPOSS E9006 866AEJNAGJ
HEYE GLAS K0017102_010 2152053400
BOSCH REXROTH 0 608 830 123 0608830123
KEYENCE GT2-S5
SCHAFFNER FS5087-220-40
SCHNEIDER TSX QUANTUM CPU 512K 1XMB+ 140CPU11303
KUHNKE: VR PLC DP 16DI/16DO
KUHNKE: PROFICONTROL PLC+ 690.723.54.00
ADOLF STROBELT DT-00001 22078510
KUKA CABLE ROBOT KRC2
EUCHNER MGB-L1H-ARA-R-105783
SIEMENS 6ES7 318-2AJ00-0AB0
PCD2W510
CPM223-MR0010
BOSCH PV60-RGC1
339089284BS
OC539220
VICKERS EEA-PAM-561-A-30
SICK CLV630-0120
SIEMENS C98043-A1204-L2.05 C98043A1204L2
B&R NW100 2NW100.50-1
KUKA KCP KR-C1 KRC1 69-000-398
B&R: SYSTEM 2003 CP774 7CP774.60-1
TUCKER E 510 H E510 REV.03 ZA1551H AZ00
AFE TECHNOLOGIES DATAPANEL MODEL B416_1A
PIZZATO NG 2D1D311A-F30
UNIOP ER-25T-4545
SIEMENS 6AV2 123-2MB03-0AX0
SEW EURODRIVE DRS 822319X.16.9
SIEMENS 7KG7500-0AA01-0AA0/CC
SYNATEC MULTI B&B 29L
AEG DEA 106 DEA106 243135
JOHNSON CONTROLS NMT 16/AD (NMT16AD) AUTO-DIAL NMT-201-0
MARPOSS E9066S 866FCDBAD0 12E-TFT
ADVANTECH FPM-3121G-R3AE
FANUC A02B0099B544 A02B-0099-BS44
VT515W000ET
FANUC AC SERVO MOTOR BIS 4/4000 A06B-0063-B003
AUTOMAX SUPERNOVA S085D + FLOWSERVE WDB1201201 + KN-05-510-HNX-XXX
SIEMENS SIMOTICS S-1FL5 1FL5062-1AC61-0LA1
EUCHNER MGB-L1-ARA-AE2A1-M-111428
ERC-SA7-I-PM-16-600-N-EP
FUJI ELECTRIC FRN5.5G11S-2JE
FUJI ELECTRIC FRN7.5G11S-2
HONEYWELL 0712 ST7800 A 1039 S7800A 1043
MSA6902L2 D214AY3777FA
ALLEN BRADLEY 20AD011A0AYNANC0
SEW MC07A030-5A3-4-10
AMK DV5-2-4-DB0
REXROTH 07 363 175 07363175 0412221617
INFRANOR SERIE T 91120 TG 150/20
SIEMENS 6ES7 147-2AA01-0XB0
ALLEN BRADLEY: 1391-DES22-DI-AQB
ALLEN BRADLEY: 1391-DES15-DI-AQB
ABB PILLOWBLOCK TENSIOMETER 10097478 SC01-07
KEYENCE SL-C40F-R + SL-C40F-T
EPSON SRC-320
HA-FF38-S2
SGM-02AGSU32
DANFOSS VLT 175Z0530 VLT5001PT5B20STR3D0F10A00C0
50H02-1F0A1AA0AEAA
50H08-DA1A1AA0AEAA
DSV544515400
INDRAMAT ECODRIVE DKC03.1-040-7-FW FWA-ECODRV-PDP-03VRS-MS
SIEMENS 6FX1120-7BE01
SIEMENS 6FX1126-8BA00
MAX MULLER AG SR340F-80S4
SICK MLGS5-1600F521 2029080 + MLGE5-1600F511 2029075
SIEB & MEYER: SINUDYN 26.44.0015 26.44.15 CNC61 BSK2445
KRACHT KF111D20KN0A0DE1
DYNAC SERIE 600 6000 3X380V
KSB CALIO 40-70 29134309
LOCTITE 97033
TELEMECANIQUE ATV58HU90N4
ENDRESS + HAUSER PROLINE T-MASS 65 65I-20AB1AD1AAAABA
SIEMENS SIMATIC FS420I 3SF7842-6DL01
SPECK SPECK-PUMPEN BADU BC40/23 BC4023 + BC 40/23 A BC4023A
LENZE MCS 12D20-RS0B0-B19N-ST5S00N-R0SU
OTTRONIC 97149
SEW EURODRIVE PSE211/N/EK03 DS56M/TF/RH1M/SM10
PARKER SSD DRIVES 890CD-531200B0-000-1A000 890CD/5/0002B/N/00/A/UK
SEIDEL FERROCONTROL 01S-M150/15-PB-W
BERGER LAHR IFS92/2DP0ISDS/-IBI54/O-001RPP41
TR ELECTRONIC LP 38 LP38 401458615750 307-00979
ALSTHOM: PARVEX TBN236 R0003 RE240B1 R5002 NCA-10
KOLLMORGEN: SERVOSTAR 601 1kVA 1,5A S60100
DANFOSS FCD 303 FCD303 FCD303PT4P66STR1DCF00T52C0
AXIS S.P.A. ITALIA RACK C/70133 40761 1800567 TIPO1
BECKHOFF CP6900 CP6933-0001-0000
METTLER TOLEDO ID30-HMI-BOX-3
TESATRONIC: TTA20
BOSCH VM300 VM 300 0608750083
LTI LSTC-127-2-120-400/T4,4,X,U,W
KETTNER VFD II VER. 1.0 323427600 G32930-A0542-U201-52-U1 G32930-A0541-U201-U
INDRAMAT AC SERVO POWER SUPPLY TVM 2.2-050-220/300-W1/220/380
LENZE 80L-8/4 + GST052NVBR1C
ALPHA SP 075S-MF2-16-1E1-2S
KEB COMBIVERT 14.56.200-A349
SIEMENS IFP2200 6AV7863
LENZE ECSEA032C4B
SIEMENS 6FX1143-3BA01
PARKER SSD DRIVES 890CD/50002B/N/00/A/UK
SSD 890CD/5/0003B/N/00/A/UK
PHOENIX CONTACT VL IPC P7000
PARKER SERVO MOTOR MH10575046242165M
SICK PLS101-312
注:聯(lián)系我時,請說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!