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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
Nikon 4S013-355 4S015-227 NSR-S205CRH-8-6006-E100AL
AMAT Applied Materials 0010-76001
Akrion Systems 3102901.1
Orion Machinery ETC902-NSC-LP
SVG Silicon Valley Group 99-80295-01
Key High Vacuum SL-150-N
A to Z Electronics Opal 50312450000
MKS Instruments ETVA-24591
Inova Computers 11249
Equipe Technologies 2-08-1004
LG K4P-15AS
Lasertec C-101033
JEOL WS-5790SMB
NSR-1755G7A
Eurotherm 425A/75A/240V/220V240V/4MA20/PA/ENG/CL/96/00
Gems Sensors 99-41066-01
TEL Tokyo Electron MPC-T0048A-11
Mitutoyo 09AAA790 NSR-S306C
Aerotech 690D1504 BB501
Sunx SF1-A16
Nikon 2S017-450 SW-I/F1
Nikon 4S018-723
KBB25350 NSR-S205C
Yaskawa Electric ULVI-30-NQ11
AMAT Applied Materials 0010-76001 5000
AXO-AP1510SM-NH3 807-470626502A
Inova Computers 11249 UPS Board PCB Card 1-ICP-UPS
Lam Research 810-17061-1
Mycom SD45-231 SD45-210
MKS Instruments 152H-P0
AMAT Applied Materials 0040-86239
NSR-S204B
Action Instruments G428-0001
STEC SEF-4500M-SUC
Lam Research Immersion Heater 678-099744 678-001541
GTI Technologies 10-10891-BO
iGX6/100M Edwards NRB246458
Lam Research 853-013610-001-E-LEAN
AMAT Applied Materials 0240-14676
TEL Tokyo Electron D3.0 P35.6
ASM 1017-118-01
Varian 17128230
TEL Tokyo Electron 5037-000001-11
ASML 4022.430.05300
ATH Adixen ATH1603M
Humphrey HTBDAK25X2
Scinics MC-301
Tokyo Flow Meter EM-0100
SVG Silicon Valley Group 99-80295-01
AMAT Applied Materials 0040-96305 DRP2
MeiVac 2460
Telemecanique LXM15LD21M3
Kokusai APC A/2 PCB D1E01142B
Ultratech Stepper 03-20-01588-02
VFU-X80S Noise Filter NSR-S205C
Entegris BT12-12FN-1
STEC SEC-4500M
Aera TC FC-D980C Mass Flow Controller MFC FC-D980C
iGX6/100M Edwards NRB246458
Sti MC4216E-1-AC1-U-10X-10R-ESD
TEL Tokyo Electron D3.0 P35.6
ASM 1017-118-01
Varian 17128230
Kensington Laboratories WAIST Robot Signal Cable 7.5 Foot ESI 9250
TEL Tokyo Electron 5037-000001-11
WJ Watkins-Johnson 977177-001
Nikon 4S015-063 NK386SX
ASML 4022.430.05300
ATH Adixen ATH1603M
Entegris 2359-003
Tokyo Flow Meter EM-0100
AMAT Applied Materials 0040-96305 DRP2
MeiVac 2460
Nikon 4S025-420 IUCTRL-X8 NSR-S620D
Haug Biel AG HB-0521
MeiVac 2460
Telemecanique LXM15LD21M3
SVG Silicon Valley Group 23-43218-01-A LJE-N-10
Ultratech Stepper 03-20-01588-02
ASML 4022.471.4102
TEL Tokyo Electron 2910-427303-11
Entegris BT12-12FN-1
Millipore FC2900S
ASTRONex MKS Instruments FI80131
MKS Instruments 2259C-00200RVA-SP107-88
Therma-Wave 18-011089
Yaskawa Electric UGTMEM-03SB2 NSR-175G7A
Edwards D37215000
Animatics SM1702M-F2
Nikon 4S008-052 B X4-AIS NSR-S205C
Nikon 4K554-905 NSR-S620D
Entegris Semiconductor Fitting 1032-065 UE6N N8-6 N12-8
Semitool 213T0181-561
Schumacher 1730-3002
Logosol DE/RS-1-1111
HiPace 80 Pfeiffer PM P03 940
SMC CM2XU20-50
Semitool Ceradyne 950T0006-01
Oriental Motor PV266-02B
Thermonics 1B-080-1A
M-308ATE
ESI Electro Scientific Industries CKA 77976
Brewer 4649409-0001
Omron E2E-X1-E1
ABX-X228
NSR-S610C
Fujikin RKE0K6000
MKS Instruments 9615-1131 Heater Jacket ASM 56-106565A56
MKS Instruments 9615-1222 Heater Jacket ASM 56-106565A48
Pall PHDC2H23(A)
iGX6/100M Edwards NRB246458
ASM Advanced Semiconductor Materials 1006-045-01
Telemecanique LXM15LD21M3
SMC VJ114T-6LOZ-X104 VJ114T-6LOZ-X104 VJ100
Simco 4010729
Haydon LR35HH4J-2.33-012
M-511E
Ultratech Stepper 03-20-01933
Nikon Chuck Load Table 4S018-876 NSR-S205C
Entegris BT12-12FN-1
Aera TC FC-985CT-BF
Tylan General FC-280SAV
AMAT Applied Materials 30614310200 E84_INT
TEL Tokyo Electron 1B80-002390-11
SMC 0010-26749
Nikon 4S018-919 NSR-S205C
Nikon NSR Power Module PCB Assembly 4S019-235 4S018-908-1
Millipore WCDP025L1
AMAT Applied Materials 0190-22157
M.E.C. Tech MEC81104-200L
M-712E
Entegris Semiconductor Fitting 1032-065 UE6N N8-6 N12-8
TEL Tokyo Electron FA1006K501A PCB 281-000138-11
PM006984AX
IAT Innovative Applied Technology 10680
1047-159-01
Gespac GESPIA-2A
Lasertec C-100451A C-100450A
Nikon 4K957-146 Optical Block NSR-S620D
CKD N4E0
Bio-Rad X18
Nikon S-ARX481
Prometrix Corp. 36-0288
TEL Tokyo Electron 5087-400486-15
S&C Electric DA810001DG01
Sony XC-75
MKS Instruments 640A-15715
ASM 04-328530-03
Oriental Motor 2GK5K
Turck FCS-K20-AP8X
Electro-Craft 9101-1302 BRU-200
FP0-C10RS FP0-A21
Delta Design 1909502-501
TURBOVAC SL80 Oerlikon Leybold 800002V3001
Faulhaber 1841E012S NSR-S204B
Denso 593682-2044
Oriental Motor A5813-042
Oriental Motor A6376-044
Nikon WT Linear Scale Read Head X-Axis BS90A NSR-S204B
Leybold 200.59.928
Tokyo Keiso UCUF-06B/ZT
RadiSys 21016401141
Chiba Precision EC-214438G
Teradyne 829-661-00
Nikon Optical Block Assembly 4B051-794
Edwards A44003000
ADTEC Plasma Technology AXR-2000III-A-NV1
Sola 86-24-310
Oriental Motor PK566-NACD-A2
Parker Instruments 54015091 Valve 955ZAOPLPNCSTSVESP2.125
SCU-1600 Edwards YT76-Z0-Z00
Delta Design 2001-586-000
Nikon 4K177-955-4 RD NSR-S204B
WJ Watkins-Johnson 976504-001
Lam Research 810-001316-001
MKS Instruments 51A13TCA2AA800
GVSP30 Edwards A71003908XS
ASM 1080-573-01
UNIT Instruments 1100-100039
Meiden UF903/003A
Yutaka Engineering ERSB-3019-WX
AMAT Applied Materials 0020-60810
Lam Research SUG-CRR-0320
AMAT Applied Materials 0200-09617
Wasco P325-15W3B/8570
E1000-375
AMAT Applied Materials 0100-00925
Nikon 4S017-107
SMC NCQ2B32-15DC SY5120-610Z
PDM-100 EWS300 EWS15-5 EWS50-24
ASM Advanced Semiconductor Materials 1012-907-01
AMAT Applied Materials 01-81913-00
Hitachi Kokusai Electric DN-150A
Mitsubishi P90U
AEG Power Solutions 1A 230-16 H1
Astec SS500-3405
42206202-02E
MRC Materials Research A119124
Nor-Cal 3870-02286
Nikon 4S008-056 NSR-S205C
Omron E5EK-AA2B
Tylan FC-2950MEP5
VLT2800, 195N0003
VLT5011, 175Z0076
TSX3721001
LUCA12BL
VLT6005, 178B2007
LUB12
GV2ME08
EH-150, RT80
UNI1401
571X4, TSXP57104M
2980078-01, GP2500-SC41-24V
PCD6.E100
6ES7507-0RA00-0AB0
6SE7016-0TP50-Z
BEIJER TOUCH PANEL, EXTER T60M, 07600
21I6480/S14F
6ES7467-5GJ02-0AB0
ALLEN BRADLEY 1756-A4
1FK7022-5AK71-1TG3
6FX1120-7BE01
B&R SYSTEM ANALOG INPUT MODULE X20, 7AT664.70
6ES7134-4NB51-0AB0
IWS INDUSTRIE W?GETERMINAL, IT1000
WEIDMüLLER MCP PLUS PLOTTER, 1925000000
HCS02.1E-W0054-A-03-NNNN
ALLEN BRADLEY 1734-OB8
6SN1118-0DM23-0AA0
6AV2124-1DC01-0AX0
6ES7355-0VH10-0AE0
LR-W500C
CU230P-2 DP, 6SL3243-0BB30-1PA2
6ES7648-2BF10-0XJ0
6ES7416-2XN05-0AB0
6SL3111-4VE21-6EA0
SIEMENS 6FX5002-2CF02-1BA0
LENZE 9210
6FC5357-0BB21-0AE0
6ES7341-1AH01-0AE0
IFM ELECTRONIC ECOMAT 200, D100, 27-60VAC/DC, DD0122
6ES7954-8LC02-0AA0
6SN1123-1AA00-0BA0
6SE7090-0XX84-1GA1
YASKAWA JZSP-CMP02-15G
6AV6646-0AB21-2AX0
CP6709-0000-0000
1784-PCM5
6FC3178-3EF20
PMC22ED
KNICK DC TRENNVERST?RKER, 4310 A2
SPRECHER SCHUH H-SERIES CPU-31
YASKAWA, DP9325256-15G
6AV6647-0AD11-3AX0
6ES7340-1AH02-0AE0
BMXRMS008MP
6SN1118-0AE11-0AA0
6FC5211-0AA00-0AA0
YASKAWA, DP9325256-10G
SIEMENS 6SL3055-0AA00-3PA0
HMISTU655
YASKAWA JZSP-CFS02
6SN1114-0NB00-0AA2
6ES7134-6PA00-0BD0
NX-ID4442
XPSMC16Z
FT - 7MH4900-3AK64
TELEMECANIQUE SCHNEIDER, AS-INTERFACE SAFETY, ASISAFEMON2
SIMATIC 6ES5095-8MA04
SIEMENS 6ES7392-1BM01-0AA0
ALLEN BRADLEY 2711P-RDB10C
YASKAWA JAPMC-NT115M
6AV6643-0CD01-1AX1
MDV60A0015-5A3-4-00
TSXDMZ28DT
BALDOR POWER SUPPLY, ASR19745B, BPS10-200-20-40-P
X20TB12
6FC5203-0AB20-1AA0
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