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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Siemens Simatic S5 IMA IFB 661 IFB661 P/N 722111ACCU-SORT SYSTEMS M25-A
Siemens Simatic HMI 6AV7 863-3MA00-0AA0
SMC EX250-SEN1-X156
IFM Electronic PN2024
Festo MPA-FB-VI 50E-F 38 gcqs-D + N 32P-TCD-N-M4A-6K7J3L
Burster 99163-540A-0150030
Siemens 6SC9731-0GA0
Feeder for SMD SMD Machine Maxon Motor 244861
Lenord + Bauer Motion Line GEL 8251Y001
Siemens iskamatic B V011 6FQ2431-0B
Siemens Simatic 6ES7833-1SM02-0YA5
Siemens Simodrive 6SN1118-0DM23-0AA0
EKS 436 296 005 5
Rexroth HCS02.1E-W0070-A-03-NNNV + CSH01:2C-PL-EN2-MEM-CCD-L1-S-NN-FW
ifm I85006
Siemens Simatic S5 6ES5312-5AA21
Siemens Sinaut 6NH1804-2BB01-3BB2
Rexroth DEA 5.2
DATALOGIC ESD-1
Festo VIFB-03-B + IFB13-03 174335 + 3x JM2TH-5/2-4,0-S-VI-B
DEMAG PP 100
Stahl ICS MUX 9506/11-00
SICK C20S-090104A11 1016586
EST Technologie Flexcommander CPU EST-PC-V5
Fanuc aiPSR1 A06B-6115-H001
Siemens Simatic C7-621 6ES7621-1AD02-0AE3
KEBA E-3-ACU-10
Siemens ISKAMATIC B 6EM3226-0D
Autonics TZ4SP
Bosch 0820 017 503 0820017503
FESTO GPV10-GE-FB-6 123381
Siemens Simatic S7 6ES7 336-4GE00-0AB0
UFT 500 2STF01XKAN03A
Balluff BDG110-2-10-30-5000-65
ifm efector IN-3002LBPOG
Siemens Simatic PG 605R 6ES5 605-0RA11
MSZ-10-SN
Bürkert Type 8031 00566771
SMC MGPM16-20
KEB 07F5B3B-ZM00
Siemens 6GT2002-0EF00
Elmo HAR-A5/60 - 10 HAR-A5-60-10
TR Electronic AK20-PNT-P
Vibro-meter ABB 007 204-007-000-102
E+L Erhardt+Leimer DO 2000 DO-2000 308386 220095889
Siemens 6AF5100-0AA70
Siemens AMS-P217-A32 C8451-A45-A14-2
TOSHIBA MG300Q1US51
Telemecanique XBC-D29202C12
Siemens E88430-A3508-L1
Bosch CL200 1070083386-104
Siemens FX1120-5CA01
Siemens P-BAT3-X96 32.1699.238-00
Siemens Teleperm M 6DS1326-8BB
ABB CI810A
ABB ACS355-03E-08A8-4
KUKA Industrieroboter Power-Modul INZ23 Art:69-250-333
MITSUBISHI MELSEC Grundger?t FX3U-128MT/ESS 09S233
Heidenhain EXE 934
SICK CLV450-0910S04 P/N 1029906
Bosch CL200 1070083386-104
Siemens FX1120-5CA01
Siemens P-BAT3-X96 32.1699.238-00
Siemens Teleperm M 6DS1326-8BB
ABB CI810A
ABB ACS355-03E-08A8-4
KUKA robots Power Module INZ23 Art:69-250-333
MITSUBISHI Melsec Base Unit FX3U-128MT/ESS 09S233
Heidenhain EXE 934
Sick CLV450-0910S04 P/N 1029906
Siemens Simatic S5 6ES5312-3AB32
Siemens ISB50-03 ISB5003 120479
Bosch CNC 047926-204401
Datalogic Powerscan M8500
Siemens 6SL3244-0BA20-1PA0+6SL3224-0BE17-5UA0+6SL3255-0AA00-4BA1
Siemens Simatic 6ES7315-2AF00-0AB0
Sasse Electronics HZM _ Epsf 01
BALDOR SERVO MOTOR BSM 80A-175BA
Wycon SX50-1250-10V-SA
Sick vspm - 6F2113
Kistler 5073 5073A11
Est technology flexcommander CPU EST-PC-V5
Est technology flexcommander CPU EST-PC-V2
Datalogic Matrix 2021
Siemens Sinumerik 6FX1121-5AB01
Siemens 6FX1118-6AB00
Klaschka MWM YEW/A16/12B-2.31 GS30.06-14F
MITSUBISHI A 2 SCPU-S1
Siemens 6SC6100-0GC14
Siemens 6FX1118-6AA01
Siemens sinaut 8-FW8 6NG4610-8PS01
Burster 8712-25 871225 87 084003316
Natus V770907-64
WAGO 750-459
Siemens 7UM5121-5CA00-0C/DD
Siemens 7SJ5125-5BA03-1CA0/GG
Sick WS160-D440
Bosch Power Supply NV-20/1F-D 1070078431-203
Festo DNC-100-200-PPV-A
Lenord Bauer Gel 207-VN00048B053
Manmade HC-ED421-001
Norgren SA/8100/W1/50
Bosch ZE613 1070 062393 -106
Beckhoff Incremental Encoder Interface KL5111-0000
MYCOM UPS53-331
ESI AIS-640/266 600-0070-2
ABB DO524 A5 1SAP240700R0001
Siemens iskamatic B AS14/6FQ2114-0A
Rexroth Bosch B-LP ZS500
Siemens ISB50-03
Bosch CNC 047926-204401
Datalogic Powerscan M8500
Siemens 6SL3244-0BA20-1PA0+6SL3224-0BE17-5UA0+6SL3255-0AA00-4BA1
Siemens Simatic 6ES7315-2AF00-0AB0
Siemens C98043-A1044-L3
BALDOR SERVO MOTOR BSM 80A-175BA
Motorola 84-W8527F01B
Sick vspm - 6F2113
Kistler 5073 5073A11
Est technology flexcommander CPU EST-PC-V5
Est technology flexcommander CPU EST-PC-V2
Siemens Sinumerik 6FX1121-5AB01
Siemens 6FX1118-6AB00
Klaschka MWM YEW/A16/12B-2.31
MITSUBISHI A 2 SCPU-S1
Siemens 6SC6100-0GC14
Siemens 6FX1118-6AA01
Siemens sinaut 8-FW8 6NG4610-8PS01
ABB 5PRO 57149868QG
Burster 8712-25 871225 87 084003316
Natus V770907-64
WAGO 750-459
Siemens 7UM5121-5CA00-0C/DD
Siemens 7SJ5125-5BA03-1CA0/GG
Bosch Power Supply NV-20/1F-D 1070078431-203
Lenord Bauer Gel 207-VN00048B053
Manmade HC-ED421-001
Norgren SA/8100/W1/50
Bosch ZE613 1070 062393 -106
Beckhoff Incremental Encoder Interface KL5111-0000
MYCOM UPS53-331
Siemens CPU314C 6ES7 314-6CF00-0AB0
ESI AIS-640/266 600-0070-2
ABB DO524 A5 1SAP240700R0001
Rexroth Bosch B-LP ZS500
Siemens Simatic S7 6ES7 355-1VH10-0AE0
Siemens I/O Module Mix Em II 6DD1640-0AC0
KUKA X31 X21 00-106-496
GIMATIC MG-0100 F495
Siemens 6SN1123-1AA00-0CA1
Philips P8 Dios BR 50
Siemens Sinumerik 6FC5303-1AF02-0AK0
Moeller PFR-03
Sew Eurodrive Movitrac B MC07B0022-5A3-4-S0
Siemens Simatic S5 6ES5458-7LC11
Sick C20S-090103A11 1016481
Murr Elektronik Art. no 51300
Honeywell 942-M0A-2D-2G1-S0052
Siemens 6MA5510-2BA00/DD
BALLUFF until C-6022-019-050-03-ST10
Allen-Bradley 1756-DNB/A
Danfoss RT101L
Hauser Netherlands-M 952-100503
Hydraulic Pump A72X
IFM Efector IIB 3015-BPKG
Siemens Simodrive 6SN1118-0DG23-0AA1
Beckhoff KL3312
Klockner Moeller PS4-201-MM1
BALDOR ASR BPS10 BPS10-200-40-40-R-707
Siemens servmotor 1FK7032-5AK71-1SG3-Z + LP070-M01-10
Indramat SERCOS Interface Module PRB02-02-FW 257328 A00
Weber Flow Captor 4120 a S100
Siemens 6GK5101-1BC00-2AA3
Siemens 6FX1117-8AA01
Siemens Simatic S7 6ES7 414-2XG02-0AB0
Rexroth Gear Pump MNR: 0510 425 041
Siemens iskamatic an AVL12-1/6FQ1663-1A
Siemens Simodrive 6SN1122-0BA12-0AA0
Siemens 6FC5210-0DA21-2AA1
KUKA via VT82C586B
OMRON ZX-EM02T
Lenze 8200 Vector E82EV752K2C001
Siemens WF706 6FM1706-3AB20
MELSEC MITSUBISHI A35B
IFM Efector 500 PL3056
Which CSQ-3
NOSHOK 25-200-10-psi
Jetter N-IO16
Datalogic Matrix 210 212-101
Siemens Simatic 6ES7 158-3AD01-0XA0
ABB DSQC 601 DSQC 601 3HAC12815-1/09
Woerner DBSS - 10
Ericsson KDY 20803/3R1HDU3
Comat CPF11/DC24V
Eltrotec RLS-B-50
Siemens iskamatic C S012-2 6FQ3232-0A
Siemens 6DS1223-8AA
Siemens 6DS1703-8RR
Festo SLT-16-50-P-A
EMH EIC EDWA 7393
Pulse SLR01
Baumüller BUS6-VC-0C-0069
ABB 6401
Beckhoff BK2010
Siemens 6FX1110-7AA01
Baumüller BUS6-VC-0C-0069
ABB BBC Veriton ZG 6401
Beckhoff BK2010
Siemens Simatic S5 6ES5 301-5CA12
Bosch E24V-no 1070075101-305
Moeller DS4-340-2K2-M
Mayser Electronic Safety System SG-EFS 102/1
Siemens Sinumerik 6FX1110-7AB01
BALLUFF BCS0062
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