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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見(jiàn)圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開(kāi)關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開(kāi)關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開(kāi)關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Alstom 029.221719/01SYSTEME LAUER PCS830-31
Sick MSLE 08-11221
Siemens Servo Motor 1FK 7022-5AK71-1SA3
Sew Eurodrive Movitrac LTE-B + mclteb 0022-5A3-4-00 18261973
Lenze E 94
Berger Lahr SELECTRON System C211
Schmersal Position Switch UV8H 433y
Siemens Sinamics 6SL3120-1TE21-8AA1
Cosel PSU FCA50F-24
KEYENCE SL-C20H
ABB 3HAB8101-8/08F
Lenze E 84 avsce 2222VXO
DUNGS MB-DLE 403B01S20
W&t 58031
Leuze Electronic CML730i-T10-1920.R-M12 50117911
Siemens Simatic Net 6GK1 411-5AB00
Siemens 6FR3110-0BA00-0AA0
Siemens TELEPERM M 6DS1200-8AC
IFM Electronic Efector IG-3005 LBP0G
Festo drqd - 25-180 - ppvj-a-AR-FW
Bürkert Type 1571
Sika Precision Pointer Thermometer 302
RedLion itms 4037
Leuze Electronic MLC500T40-1800
Moog BRUSHLESS technology 160 Power Supply 160-002
Leuze Electronic BCL45R1F100
Micro Optronic optoncdt 2200/ILD220-2
WAGO 750-514
Sew 8257221
Siemens 6SE3213-6CA40
ABB CSMC 419-s4 CSMC 419-s4 419-106211132 419106211131
Mushroom PSS DI2O T 301112
Vero monovolt PK60 Type 116-33255D
Rexroth indradrive CS HCS01.1E-W0008-A-03-B-ET-EC-NN-L3-NN-FW
Festo SLT-25-80-A-CC-B 197913 U502
Woodward 9907-029
Siemens Simatic S5 6ES5955-3LC12
Leuze Solid - 4 SD4R14-1050E
Sick C41S-0103AA300
Siemens 7SK5201-5RC00-1C-Z2/CD
PEPPERL + Fuchs K-System KFU8-CRG-Ex1D
Endress + Hauser ZL6572
BALDOR DBSC 3025
HWH harms + turn T1003 S21 T1003S21 4/16020/3-03
Lust VF1402
SMC mrhq 16D-90S-N
Siemens 6AV4012-0AA10-0AB0
Yokogawa dpharp eja 310A EJA310A
Lenze ESMD 751L4TXA002XX1F10
Siemens 7KE4531-2GB
Siemens 7KE4531-2GD
Rexroth Indramat MAC063D-0-RS-3-C/095-B-1/S001
Siemens Sinamics 6SL3040-0MA00-0AA1
Siemens Sinumerik 6FC5203-0AB10-0AA0
Siemens AGK 12-2/6FQ 1223-2AE
Siemens iskamatic an aiui - 2/6FQ1228-2A
Sew Eurodrive movidyn MAS51A005-503-00
Lamtec FMS 5 FMS5 665F00
Siemens 7SJ5111-5BA01-0CA0/JJ
Siemens 7UT5121-5DA00-0C/JH
Siemens MASTERDRIVES VC 6SE7014-0TP60-Z
Leuze Electronic DDLS 170/120.2 -4110
Festo DSL-16-40-270-P-S2-FF
Sew movidyn MKS51A005-503-50
Siemens TELEPERM M 6DS1508-8AA
EC Power xrgi A/S Display Kart 2.04 + A/S Motherboard 01ELF5008
Yaskawa SGMS - 10V 6AB
ATR VM221A
Siemens Coros OP35 6AV3535-1FA41-0BX1
Sew Eurodrive Movitrac 31C015-503-4-00
Lenze EVF9323-EVV004
Siemens TELEPERM M 6DS1602-8AA
Siemens Simatic 6ES7313-6CF03-0AB0
Bosch DMA 85B 3301-D DMA85B3301-D 1070077622-302
Bosch DMA 85B 3301-D 7-0AD11-3AX0
Telemecanique ZCKJ 121 059951
Mushroom P2HZ X1
Festo IFB13-03 174335 + 4x ILR-03-ZP-P-4.0 164941
Ecovario 114RR-GA-000-000
Siemens Simatic S7 6ES7 460-0AA00-0AB0
JOUCOMATIC 833-354241106480
Endress + Hauser FTL372
Festo DSL-16-50-270-CC-A-S2-KF-B
Festo SLT-16-100-P-A
Siemens Simatic S7 6ES7 317-2EK13-0AB0
Allen-Bradley SLC 500 1746-OB32
Siemens Simatic S5 6ES5470-4UA13
Siemens Simatic 6DD1610-0AH4
IFM Efector 100 IG5526
Siemens WF470 6FM1470-4BA20
Schunk HWA-40-EM8
Schunk PGN+80-1
VISOLUX EDM120-SSI
DGD 1000-7 10007 S071830
BALDOR ASR BTS10-2, 5-RL-714
Siemens 6ES5951-7NB21
Heidenhain ERN 420 100 01-03K
BALDOR PHM Card 1 OPT:002 VAR.200V 10883A
Honeywell RM7838 B 1005
Siei PROFIBUS SBI-PDP-33-SA
Günther 32ZHT19.16/4/75-DU
Indramat MT-CNC mtcb 03-00
Moeller PKZM 0-2,5-T
Baumer ondm 20P34/407199 407199/126995
DUNGS MB-DLE 403 B01 S20
Siemens iskamatic an AUI11-1/6FQ1181-1AE 8USI1
Siemens M74001-A8151
IFM Efector 100 IT5039
Siemens 6GK5 492-2AL00-8AA2
ABB DSQC 314B 3HAB2216-1/1
Destaco K400-50-6-1
Perma-Drive PMD 230-BL12/4Q/2
MITSUBISHI MR-J2S-70B-S255
Mushroom 680003 1012 80 1.0 4869L4 4753L4
Siemens iskamatic an AKS11-47 6FQ1237-4AE
Siemens SB70 6DD1681-OAG2
Siemens Sinamics 6SL3130-7TE31-2AA3
Siemens 6DS1300-8AA
Siemens Simodrive 6SN1118-0DG22-0AA0
MITSUBISHI QE83WH4W
Siemens 6DS1300-8AB
Siemens E89130-B2323-L1
Festo VIGI - 03-7,0 18743
Allen-Bradley 22-COMM-C
OMRON CJ1W-OD212
Schleicher KZD31K 05400154
Festo CPX-M-FB33
SMC EX250-SEN1-X156
Heidenhain LS 486
Lauer Control Panel entellipro CP3
SMC SI DEVICENET EX250-SDN1
Siemens 6ES7422-1BH10-0AA0
Solartron Metrology Ametek DPR/5/S DPR5S 971482-3
Murrelektronik Type: 21078
Krauss Maffei PV 104 PV104 PV-104 5089760
Krauss Maffei PR100 PR 100 PR-100 5096966
Euchner NM11RBA-M 084516
Siemens Simatic 6ES5454-5AA12
BALLUFF BTL5-S112-M0130-P-S32
Baumer GE333.Z07
Festo MPA-FB-VI 50E-F 38 gcqs-D + N 32P-TCD-N-M4A-6K7J3L
ABB 2CMA139027R1000
PEPPERL + Fuchs KFU8-FSSP - 1.D Y46030
Phoenix Contact IBS AX SWT G4 IBS-AX-SWT-G4 2729541
Yaskawa Electric Legend 04 SGDG - 04GT
ESR Pollmeier BN 6550.1517-K3
Siemens 6SE6410-2BB11-2AA0
Lenze inverter 8101 E 8101E 3A 3256
Kn?bel precision measuring technique Codesys SNR:100355196
Siemens Simatic S5 6ES5 470-8MB12
Siemens Simatic S7 6ES7 314-1AG13-0AB0
Siemens 6RA70 6RX1700-0AK00
Teko MPX 940
Sick C20S-120104A11
Knife Griesheim N3-10 381 N310
Sick Light Curtain 2000 C20S-120103A11
Siemens WF726 6FM1725-3AA00
Schmersal AZM 200SK-T-1P2PW-2568
Nordson 276739G
Allen Bradley 2094-EN02D-M01-S1
Pulsotronic Inductive Sensor Type: 9981-1064
Siemens Simatic S5 6ES5465-7LA13
Euchner EKS-A-IEXA-G01-ST02/03/04
Siemens iskamatic B 6FQ2252-0A
Siemens 6FQ2422-0AE
Siemens Simatic S5 6ES5 470-8MB12
Siemens Simatic S5 6ES5 482-4UA20
Siemens 6MA5150-2AB11/CC
Siemens Simatic S5 6ES5 432-7LA11
Mushroom PC-16a15L307001
Lenze EMF2173IB-V003
Moeller PS416-NET-230
Siemens Simatic S5 6ES5942-7UF12
Siemens Sinamics 6SL3040-0MA00-0AA1
Beckhoff BK3000
Endress Hauser Smartec-S CLD132-PVA138AA1
Kessel PUMPFIX Comfort 446-112
Lenze 359 485 3771/36521
Rexroth Indramat Refu RD500 RD51:2-4B-003-L-A2-FW
CNA14BTS
Automation Direct D2-04TRS
Siemens OP15-A 6AV3515-1EB01
Siemens 6ES7 314-1AG13-0AB0
Bosch Rexroth HMS01.1N-W0020-A-07 - NNNN
Schneider TSX Premium TSXDSY16S5
Schunk PGN80/1
Siemens iskamatic an AIW11-3 6FQ1577-3D
Heller Uni-PRO acpu 90-VA D23.050006X-00600
Siemens Sinumerik 6FX1130-6BA00
Siemens 6SC9711-0JA1
SM Sieb & Meyer Type M2 26.44.0007.7
Siemens 6DS1300-8AB
Heidenhain LE 360C LE360C 27064129
ABB Tamagawa Q3HAC17484-8
Siemens 6SN1123-1AA00-0CA1
Siemens SMP16-SV520 6AR1306-0AF00-0AA0
Siemens TELEPERM M 6DS1613-8BB
Panasonic MR9G120B
Deublin 525-301-054
IFM Efector 250 MO1827
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