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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見(jiàn)圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開(kāi)關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開(kāi)關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開(kāi)關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
SMC SI DEVICENET EX250-SDN1 + 4x VQC2401N-51Traco Power TCL120-112
Witten Stone TMP004F-016K-5P00-053B-W1
Prelectronics Signal Calculator 2289A
Westinghouse nlla - 185 769A165G01
IBSO FU000391
Telemecanique TSXDTF400
Steel ICS MUX 9555/10-14
B&r automation 5PP120.1043-37
Saia BURGESS limit switch 4BR510 4890
Honsberg novafix HD1K-020GM020
Lenze E94R020S2FRM
Siemens Simatic S5 6ES5392-5AA11
Rexroth MS2N05-B0BNN - CMSG
Bender Isolation Monitor IR145Y-321
Sick Light Curtain WS36-D230
Banner Ledra 70XD4-PQ
Wipotec SW 750/1500-D FS-12-13-26-27
BALLUFF until S-6002-019-050-03-ST11
IFM Electronic AC2508
Sew Eurodrive 8223076.13
Parker PVL-B/1509756
ABB SR511 SR 511 3BSE000863R0001
Burster 99163-540A-0150030
Siemens Simatic S7 6ES7 315-2EH13-0AB0
Bird GEARBOX SKN 050
Vogel Getriebe SKN 050
Pilz PMCprotego S2 Danaher 680003
Bender SB476
WAGO 750-641
Siemens 6SL3040-1MA00-0AA0
WAGO 750-304
Interroll EC200
Schleicher SZT72-S
Hydac ETS 1701-100-000 906628
Euchner MGB-L2B-PN-R-109825
IFM IM5019 IME3020-FPKG
Allen-Bradley 1606-XLS480E-3
Balluff BLG0001 BLG1-010-210-050-PV01-SX
Allen Bradley 1794ADN
Herrmann Ultraschaltechnik 35/1000
Rexroth MKD025B-144-KP1-KN R911267237
Siemens Simatic C1 6EC1050-0A
Siemens 6AC6971-0AA00
Pepperl + Fuchs KHA6-GR-EX1
INDRAMAT APRB02-02
Allen Bradley 17560F4
Siemens Micromaster Vector 6SE3213-6CA40
Siemens Simatic S7 6ES7134-7SD51-0AB0
Festo VPWP-4-L-5-Q8-10-E-G
Festo VPWP-4-L-5-Q8-10-E-D
Rexroth Mannesmann DBEE 10-51/100YG24NK31M R900939695
Telemecanique Schneider Automation TSXSCA62
Siemens Simatic S5 6ES5350-3KA21
Festo DGPL-25-400-PPVA-KFB
ABB OESA 250DV12PL
FG Elektronik NMC903
Siemens 1FT 6031-4AK71-3EG1
Schneider Electric BMH0701P02F2A
KEB INVERTER 10.E4.T60-0001
Rexroth 3842517623
Kuka KPP 600-20-3x20 KPP600-20 3x20 00245213 ECMBP3DA014BE531
SIEMENS SIMODRIVE 6SN1118-0AA11-0AA0
Moeller DIL 1AM + 11
Etamatic LAMTEC 663R100 A3B1111C2E0F1K2230
Krauss Maffei power supply PS500
Bosch P600 1070 041363-309
Graessner Getriebe 05L 1000 3R
Siemens 6ES7 431-1KF20-0AB0
Siemens 6SC9711-0BM0
Endress + Hauser Deltapilot S DB53-AM71BB13BD20
IBES CPU 188-2.1
Artis CTM-1/32MB IE CTM-1-32MB-IE 3997-29/00
KEB Combivert 15F5EBG-Y00A
Siemens 6ES5 240-1AA21
Artis CTM-1/32MB ie CTM-1-32MB-IE 3997-29/00
Keb Combivert 15F5EBG-Y00A
Siemens Simatic S5 6ES5 455-7LA11
Kistler 5073 5073A11
KUKA FE012 69-250-984
Sick WL33-02
Fanuc A350-0008-T244/06
Minebea Stepper Motor 23KM-K033-03
IFM Efector 600 TM9950
Siemens iskamatic B FK11 6FQ2311-0A
Siemens Sirius 3RW4027-1BB15
Leuze Electronic VS 725
Siemens 3TH8031-0B
Sieb & Meyer Type: M 26.44.58
Weigel VGB 03 VGB03 98030234
Aris PMR2
Festo SLT-16-150-A-CC-B
Siemens Sinumerik 6FC5210-0DF00-0AA0
TELI CS8420C-02 TK4588A4
MITSUBISHI Melsec A1SJ71E71-B5-S3
Kink Type: 8052
Telemecanique Schneider xckj 161 064600
Bosch Rexroth 3450516040
Heidenhain ROQ 425 2048 27S17-58
Lenze 52.507.04.11
Siemens WF470 6FM1470-3AA20
Siemens TELEPERM M 6DS1701-8AA
Siemens 6FX1144-0BA00
Phoenix Contact FL NP PND-4TX
Phoenix Contact PLT-SEC-T3-230-FM-UT
Sick 30-FGS FGSE 750-21
Allen-Bradley 1756-OF8a
POCLAIN KVH -6/2-6 - 3/8-YZ-S50-N1
MITSUBISHI Melsec A68B
Bürkert 1067 642292
Beckhoff EK9300
Jumo Type SRM-96/40-053
Bosch AG/P-S 1070064905-103
Siemens 7SJ5121-5BA01-0CA0/DD
Aviteq vibtronic SCE-EN50-2
Leuze at 170-02
Schmersal AZM 415-11/11
Klockner Moeller text display control panel XV-101-K84
Siemens 6GK1503-3CA00
Siemens 6FC5210-0DA20-2AA1
W&t 58001
Perimeter ulvt 800/3S + ulvt 800/3E
Alstom 029.221719/01
SYSTEME LAUER PCS830-31
Eurodrive Movitrac LTE-B + mclteb 0022-5A3-4-00
Lenze E 94
Berger Lahr SELECTRON System C211
Schmersal Position Switch UV8H 433y
Siemens Sinamics 6SL3120-1TE21-8AA1
Cosel PSU FCA50F-24
KEYENCE SL-C20H
ABB 3HAB8101-8/08F
Lenze E 84 avsce 2222VXO
DUNGS MB-DLE 403B01S20
W&t 58031
Leuze Electronic CML730i-T10-1920.R-M12 50117911
SAE Electronics FW10-6-DK-G
Siemens Simatic Net 6GK1 411-5AB00
Siemens 6FR3110-0BA00-0AA0
Siemens TELEPERM M 6DS1200-8AC
IFM Electronic Efector IG-3005 LBP0G
Festo drqd - 25-180 - ppvj-a-AR-FW
Bürkert Type 1571
RedLion itms 4037
Leuze Electronic MLC500T40-1800
Leuze Electronic BCL45R1F100
Micro Optronic optoncdt 2200/ILD220-2
WAGO 750-514
Sew 8257221
Siemens 6SE3213-6CA40
ABB CSMC 419-s4
Mushroom PSS DI2O T 301112
Vero monovolt PK60 Type 116-33255D
Rexroth indradrive CS HCS01.1E-W0008-A-03-B-ET-EC-NN-L3-NN-FW
Festo SLT-25-80-A-CC-B
Woodward 9907-029
BALDOR BTS10-2, 5/8-24-RL-772
Siemens Simatic S5 6ES5955-3LC12
Leuze Solid - 4 SD4R14-1050E
Sick C41S-0103AA300
Siemens 7SK5201-5RC00-1C-Z2/CD
PEPPERL + Fuchs K-System KFU8-CRG-Ex1D
Endress + Hauser ZL 6572
BALDOR DBSC 3025-eaaw
Siemens iskamatic an AAZ11-2/6FQ1518-2A
Siemens ASB11-2/6FQ1171-2A
Siemens GEARBOX FZF 68B
Beckhoff AM3051-0G00 AKM51G-ANCNR - 00
Brittle Gas Pressure Switch DG6U-6T 84447253
Siemens 6ES7 322-5GH00-0AB0
Siemens 6AV2 144-8DC01-0WT0
Siemens 6ES5 240-1AA21
Siemens 6GK1503-3CA00
Siemens 6FC5210-0DA20-2AA1
W&t 58001
Perimeter ulvt 800/3S + ulvt 800/3E
Alstom 029.221719/01
SYSTEME LAUER PCS830-31
Sick MSLE 08-11221
Siemens Servo Motor 1FK 7022-5AK71-1SA3
Sew Eurodrive Movitrac LTE-B + mclteb 0022-5A3-4-00 18261973
Lenze E 94
Berger Lahr SELECTRON System C211
Schmersal Position Switch UV8H 433y
Siemens Sinamics 6SL3120-1TE21-8AA1
Cosel PSU FCA50F-24
KEYENCE SL-C20H
ABB 3HAB8101-8/08F
Lenze E 84 avsce 2222VXO
DUNGS MB-DLE 403B01S20
W&t 58031
Leuze Electronic CML730i-T10-1920.R-M12 50117911
Siemens Simatic Net 6GK1 411-5AB00
Siemens 6FR3110-0BA00-0AA0
Siemens TELEPERM M 6DS1200-8AC
IFM Electronic Efector IG-3005 LBP0G
Festo drqd - 25-180 - ppvj-a-AR-FW
Bürkert Type 1571
Sika Precision Pointer Thermometer 302
RedLion itms 4037
Leuze Electronic MLC500T40-1800
Moog BRUSHLESS technology 160 Power Supply 160-002
Leuze Electronic BCL45R1F100
Micro Optronic optoncdt 2200/ILD220-2
WAGO 750-514
Sew 8257221
Siemens 6SE3213-6CA40
ABB CSMC 419-s4 CSMC 419-s4 419-106211132 419106211131
Mushroom PSS DI2O T 301112
Vero monovolt PK60 Type 116-33255D
Rexroth indradrive CS HCS01.1E-W0008-A-03-B-ET-EC-NN-L3-NN-FW
Festo SLT-25-80-A-CC-B 197913 U502
Woodward 9907-029
Siemens Simatic S5 6ES5955-3LC12
Leuze Solid - 4 SD4R14-1050E
Sick C41S-0103AA300
Siemens 7SK5201-5RC00-1C-Z2/CD
PEPPERL + Fuchs K-System KFU8-CRG-Ex1D
Endress + Hauser ZL6572
BALDOR DBSC 3025
HWH harms + turn T1003 S21 T1003S21 4/16020/3-03
Lust VF1402
SMC mrhq 16D-90S-N
Siemens 6AV4012-0AA10-0AB0
Yokogawa dpharp eja 310A EJA310A
Lenze ESMD 751L4TXA002XX1F10
Siemens 7KE4531-2GB
Siemens 7KE4531-2GD
Rexroth Indramat MAC063D-0-RS-3-C/095-B-1/S001
Siemens Sinamics 6SL3040-0MA00-0AA1
Siemens Sinumerik 6FC5203-0AB10-0AA0
Siemens AGK 12-2/6FQ 1223-2AE
Siemens iskamatic an aiui - 2/6FQ1228-2A
Sew Eurodrive movidyn MAS51A005-503-00
Lamtec FMS 5 FMS5 665F00
Siemens 7SJ5111-5BA01-0CA0/JJ
Siemens 7UT5121-5DA00-0C/JH
Siemens MASTERDRIVES VC 6SE7014-0TP60-Z
Leuze Electronic DDLS 170/120.2 -4110
Festo DSL-16-40-270-P-S2-FF
Sew movidyn MKS51A005-503-50
Siemens TELEPERM M 6DS1508-8AA
EC Power xrgi A/S Display Kart 2.04 + A/S Motherboard 01ELF5008
Yaskawa SGMS - 10V 6AB
ATR VM221A
Siemens Coros OP35 6AV3535-1FA41-0BX1
Sew Eurodrive Movitrac 31C015-503-4-00
Lenze EVF9323-EVV004
Siemens TELEPERM M 6DS1602-8AA
Siemens Simatic 6ES7313-6CF03-0AB0
Bosch DMA 85B 3301-D DMA85B3301-D 1070077622-302
Bosch DMA 85B 3301-D 7-0AD11-3AX0
Telemecanique ZCKJ 121 059951
Mushroom P2HZ X1
Festo IFB13-03 174335 + 4x ILR-03-ZP-P-4.0 164941
注:聯(lián)系我時(shí),請(qǐng)說(shuō)是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!