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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時(shí)間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場起到監(jiān)視作用。
Rexroth MNR. R900463038Rexroth 3842537995
Lenze MSEMAXX063-42C1?C
Rexroth Z2S 6A3-64/ Z2S6A3-64/ R900347500
Sick WS9-D430 2014716
Murr Elektronik 44 010
Mannesmann Rexroth ZDR 6 DA3-42/75YM
Allen-Bradley 100-M09NZ*3
Captron CHT3-151P-41/TG?-SR
Allen-Bradley 100-M09NZ*31
Balluff BOS0197 BOS Q08M-PS-LE20-00?,2-S49
Kraus & Naimer KG250.T204/D-A0?20.E
Michael Riedel RDRKN 10
Siemens 1PH7137-2NG00-0?LJ0
SMC MXS25TF-40-X9
Siemens 1FT6105-8AF71-3?AH1
Siemens 1FT6105-8AF71-4?AG1
Balluff BOS019M BOS Q08M-X-LS20-00
TRS TR-Systemtechni?k KL3102
Gemü 514 25D 1 9 51 2
Kl?ckner-Moelle?r PKZ 2 ZM-1,6-PKZ2
Camille Bauer SINEAX U539
Kl?ckner-Moelle?r PKZ 2 ZM-6-PKZ2
Camille Bauer SINEAX U539
ESR Pollmeier BN 6548.1430-K1-ZK?-P1
Sprecher+Schuh KTA 3-25
Siemens 1FK7101-5AF71-1?AH5-Z
THK SRS9MUU+55LM
Pepperl+Fuchs FC-21-V 23382
Weka Tank Magnet Niveau Anzeige 23614-K-2007021?9
Siemens 4AV3100-2AB
Siemens Simovert P 6SE2102-1AA11
Jahnsmüller DTG 24-15 301004 DTG2415
ESR Pollmeier BN 6548.1430-K1-ZK?-PK
SMW-Autoblok SIN-HL-160 042592
ESR Pollmeier BN 6548.1430-K1-ZK?-P1
ESR Pollmeier BN 3148.0000
SBA EGS 073-0528
Sprecher+Schuh KTA 3-25
Siemens Simatic S7 6ES7 323-1BL00-0AA0
R. Hogenkamp 10833 3 UI 60/a
Siemens Simovert Micromaster 6SE3016-4BC00
Kl?ckner-Moelle?r PKZ 2 + ZM-4-PKZ 2 PKZ2 + ZM4-PKZ2
Control Techniques SM-CANopen STDT13 82000000012000
Siemens Simatic S5 6ES5 095-8MA02
GE Fanuc IC693APU301M
Siemens Micromaster 6SE3116-8CB40
Siemens Simatic S5 6ES5 095-8MA03
GE Fanuc IC693APU301K
Siemens Simatic S5 6ES5 095-8MA03
GE Fanuc CPU 331 IC693CPU331-BB
Sitron SULG2-TU-30-925?-1
GE Fanuc IC693APU300K
Ge Fanuc CPU 331 IC693CPU331-CE
GE Fanuc IC693APU300K
Siemens 6GT2891-4FH20
GE Fanuc IC693MDL646C
Siemens Micromaster 6SE6420-2UC21-5?BA1
GE Fanuc IC693MDL646C
GE Fanuc IC693MDL646E
Siemens 1FK7060-5AF71-1?EH0
GE Fanuc IC693MDL740H
GE Fanuc IC693PWR322E
GE Fanuc IC693APU301R
Siemens 1FK7083-5AF71-1?EG0
GE Fanuc IC693APU300H IC693 APU300
GE Fanuc IC693PWR322D
GE Fanuc IC693MDL740E
Siemens SIRIUS 3RV1021-1KA10
GE Fanuc IC693APU300J
GE Fanuc IC693APU301L
Siemens M.Master 6SE6420-2UD24-0?BA1
GE Fanuc IC693PWR322E
GE Fanuc IC693CHS391N
Siemens M.Master 6SE6420-2UD24-0?BA1
Philips 4512-108-02709
Siemens Micromaster 6SE6420-2UC21-5?BA1
Rexroth R165181320
Festo 173 943
Festo ADNGF-32-20-P-A
Siemens Simatic 6ES7 157-1AB00-0AB0
Hydac ETS 4146-A-006-000
Festo DGRF-C-GF-20-50?-P
Festo CPE10-M1BH-5/3E?-M7-B
Lutze 716425 LOCC-Box-ES 7-6425
Festo CPE10-M1BH-5J-M?7
Systemtechnik Leber ID4875-1800-MS2
Balluff BDG 6360-0-10-30-36?00-65
Siemens Simatic S7 6ES7 143-5BF00-0BA0
Festo CDC-32-140-A-P-?A-R
SMC CDJ5B10SR-15-B
Festo CP-E16-M8-EL
Power Quest DM70DEK1 27817
Siemens Simatic S7 6ES7 361-3CA01-0AA0
SMC CDJ2L10-15Z-B-X?C85
Festo CDC-50-50-A-P-A?-R
Balluff BES M08MD-GNX10B-EV?02-EEX 142023
Rexroth DA2/100 B DA2/100B 3 842 525 733
Siemens 3SB3403-0D
Sixnet EB-PSE-24V-1B
Bosch DA2/100 C DA2/100C 3 842 525 734
Schmersal AZM 161-B1 101145117
Ifm efector 100 ID0013 IDE2060-FBOA
Siemens A5E03770790 RS-485 RS485
Balluff BMF 303K-PS-C-2-S49?-00
Bosch VE2/D-200 VE2/D200 3 842 524 895
Cognex 823-0181-1R
Schmalz SEK 15 N0 ASV 10.02.02.00120 + VS-V-A-PNP
Cognex 823-0181-1R 82301811R
Schmalz SEK 15 N0 ASV 10.02.02.00120
Rexroth DA2/100 B DA2/100B 3 842 525 733
Kipp 03153-13013
Siemens 3SB3400-0C
Siemens Simodrive 6SN1123-1AA00-0?BA1
Rexroth DA2/100 B DA2/100B 3 842 525 733
Rexroth 3 842 524 895
Siemens Simodrive 6SN1118-0DM33-0?AA2
Siemens 3RV1011-0JA10
Siemens Simodrive 6SN1118-0DJ21-0?AA1
W?rner DBSS-10
Siemens 3RH1262-2BB40
Indramat MKD025B-144-KP0?-KN
Rexroth Mnr. 3842515347
Rittal SK 3247910
Rexroth MNR: 3842532680
Siemens Simodrive 6SN1123-1AA00-0?BA1
Koch BWD500060
Telemecanique CA2KN40F72
Phoenix Contact PSR-SCP-24UC/UR?M/5X1/2X2
Telemecanique GV2-M08
Phoenix Contact PSR-SCP-24UC/UR?M/5X1/2X2
Rexroth MKD071B-035-KG0?-KN
Koch BWD500060
Siemens Simodrive 6SN1118-0DM33-0?AA2
Siemens MOBY E ANT 18 6GT2398-1CA00
Teko MPX 940 MPX940
Siemens Simodrive 6SN1118-0DJ21-0?AA1
Siemens 1PH7137-2NG02-0?CA0
Koch BWD250047
Rexroth PV7-19/40-45RE3?7MC3-16 R900590087
Murr Elektronik 54203 16246
Telemecanique GV2 M07 GV2-M07
Tandler FS 01-III
Koch BWD250047
Pilz PSEN sl-0.5p 1.1 / PSEN sl-0.5
Telemecanique GV2-M07
Eaton P3-63, SP3-063
Keyence OP-87225
SMC MXS12L-20-X9
Koch BWD500100
Festo LRS-1/8-D-7-I-M?INI
Siemens 3LD2830-0TK11
Siemens Simatic S7 6ES7 143-3BH00-0XA0
Telemecanique GV2-M06 GV2M06
Koch BWD500100
Balluff BNI003U BNI 003U BNI IOL-302-000-Z01?2
Siemens 3NJ6920-3BD21
Krauss Maffei IPH 6/5-80/40-701
Telemecanique GV2-M06
Siemens 8WD4 308-0AA
Telemecanique LP1K0910BD3
Eaton PKZM0-4-T PKZM04T XTPT004BC1
Telemecanique LP1K0910BD3
Telemecanique GV2-M20 GV2M20
Ferraz Shawmut FD27GB66V16T N076303
Euchner MGB-L1-APA-AA6A?1-S3-R-110585
Siemens MOBY E MIFARE SLG70 6GT2301-0AA00
Euchner MGB-L1-APA-AA6A?1-S3-R-110585
Rexroth Indramat MKD071B-061-KP1?-KN
Eaton PKZM0-25 PKZM025 PKZM0 25 XTPR025BC1NL
Koch BWD250100
Euchner MGB-L1-APA-AA6A?1-S3-R-110585
Schmersal AZM 161SK-12/12RK-0?24
Euchner MGB-H-AA1A1-R-1?00464
Siemens 3RT2017-1AT61
Allen Bradley 45MLA-AT0700P25 53545
FANUC AOD16D A03B-0819-C154
Schneider Electric VW3SKR100W00154?B
Euchner MGB-H-AA1A1-R-1?00464
Fanuc AOD16D A03B-0807-C154
Siemens 3RT2015-1AB01
Festo LFU-1 LFU1 LFU 1 10495
Di-Soric BEK 19911
Euchner CEM-A-BH10
Di-Soric IR 50 PSOK-IBS 202437 10-35VDC
Euchner CEM-A-LH10K-S3
Festo LFU-1 LFU1 10495
Control Techniques Mentor II - M25RGB14 - AC
Euchner CEM-A-BH10
B?hler UTP 068 HH 3,2x300 4106474
Siemens 3RH2122-2BB403R?H2 122-2BB40
Lenze EWS1003
NDT Technology 13005821
Lapp Group 1119030
Eaton 22DILE 22 DIL E XTMCXFA22
Lapp Group 0026131
Aqua Signal 1934010001
Lenze FLAI Bg80 B20 IL-2-2 17.00.0927
B?hler Schwei?technik Thermanit XW 140K
B?hler Thyssen Welding Thermanit XW 11832
Festo ELGA-TB-KF-70-7?0-0H-F1-PU1
Lenze FLAI Bg132 C35 IL-2-2 17.00.0986
Lenze EYP0012V0150A00?P01
Vogel KFA10-W+757
Lenze 13227509 49035441 E47543-LIL
SEW EURODRIVE SAF37 DRS71S4/IS/TF
B?hler Thyssen Welding Thermanit XW 11832
Siemens Moby-I 6GT2000-0CA20
Siemens Moby-I 6GT2000-0DG10
UTP Schweissmateria?l UTP 80 M
Lenze 11.213.16.992.5?00
SEW Eurodrive CFM71L/TF/RH1M/?SM60
Pilz PNOZ ml1p PNOZml1p 773540
Getriebebau Nord SK1SI75-IEC112/?3D
EBM-Papst 614 NHH 614NHH
Pilz PNOZ mo4p PNOZmo4p
Turolla PRR-044/033LN06?DO
Siemens Simatic S7 6ES7 135-4FB01-0AB0
Balluff BFO D25-LA-CD-EAK-1?10-02
Keyence FU-66Z
INTORQ BFK458-08E 00535844
Pilz PNOZ mo4p PNOZmo4p 773536
Leuze AC-SCM1 ACSCM1 520065
Phoenix Contact WML 14 (25x19)R 0817536
Pilz PNOZ mc8p PNOZmc8p 773730
Omron E3Z-D82 E3ZD82
St?ber ED401UMPM140 Servomotor + K102AG004OED401?U
Pilz PNOZ mc8p PNOZmc8p 773730
Allen-Bradley 1784-PCC 1784PCC
TESA TG-30 TG30 TG 30 S46100591
Lenze FLAI Bg90 FLAIBg90 Typ B31
Meinhart IH/01/020/01 SIHF-J 4X1 RBR
Siemens C79459-A1890-A1
Pilz PNOZ ms3p TTL PNOZms3pTTL 773826
Elpress KRT25-6
Siemens C79459-A1890-A1
Allen-Bradley 1756-L1/A
Siemens C79459-A1890-A1
Allen-Bradley 845H-SJEA24FWY1?C
SMK E9L 214249 Gebl?se + NTB RF0,09/2-71
Allen Bradley 1734-IB8S
Siemens 6GK1551-2AA00
Allen-Bradley 1756-OF8 A
Siemens SITOP select 6EP1961-2BA00
Allen Bradley 1734-ADN
Allen-Bradley 1756-OB16E
Hilscher CIF104 BSL-DNS
Allen-Bradley 1756-L55/A
Allen Bradley 842D-60131331BX?A
Siemens 6ES5498-1AA31
Murr Elektronik 23141
Allen-Bradley 1756-M02AE/A
注:聯(lián)系我時(shí),請(qǐng)說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!