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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
Carl Stahl 7236 0000 01Siemens 3UG4512-2AR20
Sick C 4000 standard C40E-1201DA010 1018701
Hornel 01067168
Nordac SK 500E-370-323-A 275410037
Block EB-2724-040-0 FA: 612793-00004
Sick 14-FGS FGSS1200-12
Block EB-GND4
Siemens 5SY4210-7 5SY4 210-7
Block EB-PMM EBPMM FA: 612105-00060
Sick 14-FGS FGSS1050-12
Sick 14-FGS FGSS300-11 1012500
VISOLUX RL 4/37/72
Schenck Process DISCOUNT? Tersus VCU 20100-E + VMO20101
Meanwell MDR-40-24
Siemens 6ES7 141-1BF30-0XA0
Pepperl + Fuchs Z728 Z 728 71788
Lenze ERBD022R03K0
Siemens 3RT2026-1BB40
Sick C4000 C40S-1601DA010 1018706
Telemecanique GV2-M22 GV2 M22 GV2M22 20-25A
Hawe NBVP 16 D-M-L 24 NBVP16DML24
Sick C4000 eco C40S-0403AA310 1027466
RVSI CiMatrix CiMax 7600
Hager KJ02A 380023
NZR ENZR 3010 ENZR3010
Schabmüller P125/05
Sierratherm SBX32IO CAI-212
Siemens 3RT1015-1BB42
Siemens 8MR 2170-4E
Sick 14-FGS FGSS1200-12
Balluff BOS00UE BLE 12M-PA-1PD-S4-C
Telemecanique GV2 M22 GV2M22 021093
Carl Stahl 7200 0800 00
Sick 30-FGS FGSS1350-21
ABB S202 S 202 K4 A
Balluff BGL0019 BGL 30A-003-S49
Ge Fanuc IC693CPU331Y
Bonfiglioli VE21D3210001
ABB S272 S 272 K4 A
Balluff BIS008U BIS C-600-007-xxx-0?0-KL1 + BIS008F
Siemens 6FX8002-5DA61-1?BF0
Siemens 5SX23
Siemens Simirel 3RP1505-1BP30
Beckhoff KL 1408 KL1408
Siemens 5SX23 C20
Sick FGSS1500-11 1012516
Siemens 1PH6103-4NF46
Sick C4000 C40S-1301DA010 1018702
Allen-Bradley 140-MN-0630
Beckhoff ZS1090-0005 RJ45
Control Techniques 142DSB300CAAAA
Beckhoff ZS1090-0005 RJ45
Balluff BAE00C5 BAE-LX-VS-HR150
Allen-Bradley 140-MN-0400
Rittal SK 3238.100
Renk / Tacke 319762
Metrol CSJ055A-L
Kraus & Naimer KG64 B T104/D-A027
Rittal SK 3322 100
Euchner CES-A-ABA-01
Allen-Bradley 140-MN-0630
SEW Movifit MTF11A005-503-P?10A-15/S11
Rexroth Indramat MHD112B-058-PP0?-BN
Siemens Siwarex 7MH3305-1AB
Siemens 3SB3 205-0AA41 3SB3205-0AA41
Rittal SK 3322 100
Euchner CES-A-ABA-01
Allen-Bradley 140-MN-0630
SEW Movifit MTF11A005-503-P?10A-15/S11
Control Techniques Midi Maestro 140 X 8/16
Rexroth Indramat MHD112B-058-PP0?-BN
Siemens Siwarex 7MH3305-1AB
Siemens 3SB3 205-0AA41
Allen-Bradley 140M-C2E-A63
Neugart (Festo) EMGA-80-P-G5-SA?S-100
Siemens Simatic S5 6ES5 301-5CA12
Siemens SIVACON 8PS BD2-AK3X/GSTZ00
Allen-Bradley 140-MN-0630
Rexroth Indramat MKD041B-144-KP1?-KN R911262307
Sick LCUX1-400
Sick C4000 C40S-0402CA010
SEW EURODRIVE SA72/S/T DT90L4/IS
Balluff BDG 6360-0-10-30-36?00-65
Michael Riedel RDRKN 20
Rexroth Bosch 0608800073
Rexroth Bosch PSK 60 PSK60 R055718400
Kl?ckner-Moelle?r FAZN C20-3
Siemens 1LA7163-2AA60
SEW Eurodrive MFE52A
Moeller PKZM0-1-T
Festo DGRF-C-GF-20-50?-P
Siemens 1LA7163-2AA60-Z
CMC TPM16 TPM 16 2,5-4,0A
Lauer PCS Plus PCS090.S 190.203.3 021098
Rexroth MNR. R900463038
Rexroth 3842537995
Lenze MSEMAXX063-42C1?C
Rexroth Z2S 6A3-64/ Z2S6A3-64/ R900347500
Sick WS9-D430 2014716
Murr Elektronik 44 010
Mannesmann Rexroth ZDR 6 DA3-42/75YM
Allen-Bradley 100-M09NZ*3
Captron CHT3-151P-41/TG?-SR
Allen-Bradley 100-M09NZ*31
Balluff BOS0197 BOS Q08M-PS-LE20-00?,2-S49
Kraus & Naimer KG250.T204/D-A0?20.E
Michael Riedel RDRKN 10
Siemens 1PH7137-2NG00-0?LJ0
SMC MXS25TF-40-X9
Siemens 1FT6105-8AF71-3?AH1
Siemens 1FT6105-8AF71-4?AG1
Balluff BOS019M BOS Q08M-X-LS20-00
TRS TR-Systemtechni?k KL3102
Gemü 514 25D 1 9 51 2
Kl?ckner-Moelle?r PKZ 2 ZM-1,6-PKZ2
Camille Bauer SINEAX U539
Kl?ckner-Moelle?r PKZ 2 ZM-6-PKZ2
Camille Bauer SINEAX U539
ESR Pollmeier BN 6548.1430-K1-ZK?-P1
Sprecher+Schuh KTA 3-25
Siemens 1FK7101-5AF71-1?AH5-Z
THK SRS9MUU+55LM
Pepperl+Fuchs FC-21-V 23382
Weka Tank Magnet Niveau Anzeige 23614-K-2007021?9
Siemens 4AV3100-2AB
Siemens Simovert P 6SE2102-1AA11
Jahnsmüller DTG 24-15 301004 DTG2415
ESR Pollmeier BN 6548.1430-K1-ZK?-PK
SMW-Autoblok SIN-HL-160 042592
ESR Pollmeier BN 6548.1430-K1-ZK?-P1
ESR Pollmeier BN 3148.0000
SBA EGS 073-0528
Sprecher+Schuh KTA 3-25
Siemens Simatic S7 6ES7 323-1BL00-0AA0
R. Hogenkamp 10833 3 UI 60/a
Siemens Simovert Micromaster 6SE3016-4BC00
Kl?ckner-Moelle?r PKZ 2 + ZM-4-PKZ 2 PKZ2 + ZM4-PKZ2
Control Techniques SM-CANopen STDT13 82000000012000
Siemens Simatic S5 6ES5 095-8MA02
GE Fanuc IC693APU301M
Siemens Micromaster 6SE3116-8CB40
Siemens Simatic S5 6ES5 095-8MA03
GE Fanuc IC693APU301K
Siemens Simatic S5 6ES5 095-8MA03
GE Fanuc CPU 331 IC693CPU331-BB
Sitron SULG2-TU-30-925?-1
GE Fanuc IC693APU300K
Ge Fanuc CPU 331 IC693CPU331-CE
GE Fanuc IC693APU300K
Siemens 6GT2891-4FH20
GE Fanuc IC693MDL646C
Siemens Micromaster 6SE6420-2UC21-5?BA1
GE Fanuc IC693MDL646C
GE Fanuc IC693MDL646E
Siemens 1FK7060-5AF71-1?EH0
GE Fanuc IC693MDL740H
GE Fanuc IC693PWR322E
GE Fanuc IC693APU301R
Siemens 1FK7083-5AF71-1?EG0
GE Fanuc IC693APU300H IC693 APU300
GE Fanuc IC693PWR322D
GE Fanuc IC693MDL740E
Siemens SIRIUS 3RV1021-1KA10
GE Fanuc IC693APU300J
GE Fanuc IC693APU301L
Siemens M.Master 6SE6420-2UD24-0?BA1
GE Fanuc IC693PWR322E
GE Fanuc IC693CHS391N
Siemens M.Master 6SE6420-2UD24-0?BA1
Philips 4512-108-02709
Siemens Micromaster 6SE6420-2UC21-5?BA1
Rexroth R165181320
Festo 173 943
Festo ADNGF-32-20-P-A
Siemens Simatic 6ES7 157-1AB00-0AB0
Hydac ETS 4146-A-006-000
Festo DGRF-C-GF-20-50?-P
Festo CPE10-M1BH-5/3E?-M7-B
Lutze 716425 LOCC-Box-ES 7-6425
Festo CPE10-M1BH-5J-M?7
Systemtechnik Leber ID4875-1800-MS2
Balluff BDG 6360-0-10-30-36?00-65
Siemens Simatic S7 6ES7 143-5BF00-0BA0
Festo CDC-32-140-A-P-?A-R
SMC CDJ5B10SR-15-B
Festo CP-E16-M8-EL
Power Quest DM70DEK1 27817
Siemens Simatic S7 6ES7 361-3CA01-0AA0
SMC CDJ2L10-15Z-B-X?C85
Festo CDC-50-50-A-P-A?-R
Balluff BES M08MD-GNX10B-EV?02-EEX 142023
Rexroth DA2/100 B DA2/100B 3 842 525 733
Siemens 3SB3403-0D
Sixnet EB-PSE-24V-1B
Bosch DA2/100 C DA2/100C 3 842 525 734
Schmersal AZM 161-B1 101145117
Ifm efector 100 ID0013 IDE2060-FBOA
Siemens A5E03770790 RS-485 RS485
Balluff BMF 303K-PS-C-2-S49?-00
Bosch VE2/D-200 VE2/D200 3 842 524 895
Cognex 823-0181-1R
Schmalz SEK 15 N0 ASV 10.02.02.00120 + VS-V-A-PNP
Cognex 823-0181-1R 82301811R
Schmalz SEK 15 N0 ASV 10.02.02.00120
Rexroth DA2/100 B DA2/100B 3 842 525 733
Kipp 03153-13013
Siemens 3SB3400-0C
Siemens Simodrive 6SN1123-1AA00-0?BA1
Rexroth DA2/100 B DA2/100B 3 842 525 733
Rexroth 3 842 524 895
Siemens Simodrive 6SN1118-0DM33-0?AA2
Siemens 3RV1011-0JA10
Siemens Simodrive 6SN1118-0DJ21-0?AA1
W?rner DBSS-10
Siemens 3RH1262-2BB40
Indramat MKD025B-144-KP0?-KN
Rexroth Mnr. 3842515347
Rittal SK 3247910
Rexroth MNR: 3842532680
Siemens Simodrive 6SN1123-1AA00-0?BA1
Koch BWD500060
Telemecanique CA2KN40F72
Phoenix Contact PSR-SCP-24UC/UR?M/5X1/2X2
Telemecanique GV2-M08
Phoenix Contact PSR-SCP-24UC/UR?M/5X1/2X2
Rexroth MKD071B-035-KG0?-KN
Koch BWD500060
Siemens Simodrive 6SN1118-0DM33-0?AA2
Siemens MOBY E ANT 18 6GT2398-1CA00
Teko MPX 940 MPX940
Siemens Simodrive 6SN1118-0DJ21-0?AA1
Siemens 1PH7137-2NG02-0?CA0
Koch BWD250047
Rexroth PV7-19/40-45RE3?7MC3-16 R900590087
Murr Elektronik 54203 16246
Telemecanique GV2 M07 GV2-M07
Tandler FS 01-III
Koch BWD250047
Pilz PSEN sl-0.5p 1.1 / PSEN sl-0.5
Telemecanique GV2-M07
Eaton P3-63, SP3-063
Keyence OP-87225
SMC MXS12L-20-X9
Koch BWD500100
Festo LRS-1/8-D-7-I-M?INI
Siemens 3LD2830-0TK11
Siemens Simatic S7 6ES7 143-3BH00-0XA0
Telemecanique GV2-M06 GV2M06
Koch BWD500100
Balluff BNI003U BNI 003U BNI IOL-302-000-Z01?2
Siemens 3NJ6920-3BD21
Krauss Maffei IPH 6/5-80/40-701
Telemecanique GV2-M06
Siemens 8WD4 308-0AA
Telemecanique LP1K0910BD3
Eaton PKZM0-4-T PKZM04T XTPT004BC1
Telemecanique LP1K0910BD3
Telemecanique GV2-M20 GV2M20
Ferraz Shawmut FD27GB66V16T N076303
Euchner MGB-L1-APA-AA6A?1-S3-R-110585
Siemens MOBY E MIFARE SLG70 6GT2301-0AA00
Euchner MGB-L1-APA-AA6A?1-S3-R-110585
Rexroth Indramat MKD071B-061-KP1?-KN
Eaton PKZM0-25 PKZM025 PKZM0 25 XTPR025BC1NL
Koch BWD250100
Euchner MGB-L1-APA-AA6A?1-S3-R-110585
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!