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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
Rexroth R165181320Festo 173 943
Festo ADNGF-32-20-P-A
Siemens Simatic 6ES7 157-1AB00-0AB0
Hydac ETS 4146-A-006-000
Festo DGRF-C-GF-20-50?-P
Festo CPE10-M1BH-5/3E?-M7-B
Lutze 716425 LOCC-Box-ES 7-6425
Festo CPE10-M1BH-5J-M?7
Systemtechnik Leber ID4875-1800-MS2
Balluff BDG 6360-0-10-30-36?00-65
Siemens Simatic S7 6ES7 143-5BF00-0BA0
Festo CDC-32-140-A-P-?A-R
SMC CDJ5B10SR-15-B
Festo CP-E16-M8-EL
Power Quest DM70DEK1 27817
Siemens Simatic S7 6ES7 361-3CA01-0AA0
SMC CDJ2L10-15Z-B-X?C85
Festo CDC-50-50-A-P-A?-R
Balluff BES M08MD-GNX10B-EV?02-EEX 142023
Rexroth DA2/100 B DA2/100B 3 842 525 733
Siemens 3SB3403-0D
Sixnet EB-PSE-24V-1B
Bosch DA2/100 C DA2/100C 3 842 525 734
Schmersal AZM 161-B1 101145117
Ifm efector 100 ID0013 IDE2060-FBOA
Siemens A5E03770790 RS-485 RS485
Balluff BMF 303K-PS-C-2-S49?-00
Bosch VE2/D-200 VE2/D200 3 842 524 895
Cognex 823-0181-1R
Schmalz SEK 15 N0 ASV 10.02.02.00120 + VS-V-A-PNP
Cognex 823-0181-1R 82301811R
Schmalz SEK 15 N0 ASV 10.02.02.00120
Rexroth DA2/100 B DA2/100B 3 842 525 733
Kipp 03153-13013
Siemens 3SB3400-0C
Siemens Simodrive 6SN1123-1AA00-0?BA1
Rexroth DA2/100 B DA2/100B 3 842 525 733
Rexroth 3 842 524 895
Siemens Simodrive 6SN1118-0DM33-0?AA2
Siemens 3RV1011-0JA10
Siemens Simodrive 6SN1118-0DJ21-0?AA1
W?rner DBSS-10
Siemens 3RH1262-2BB40
Indramat MKD025B-144-KP0?-KN
Rexroth Mnr. 3842515347
Rittal SK 3247910
Rexroth MNR: 3842532680
Siemens Simodrive 6SN1123-1AA00-0?BA1
Koch BWD500060
Telemecanique CA2KN40F72
Phoenix Contact PSR-SCP-24UC/UR?M/5X1/2X2
Telemecanique GV2-M08
Phoenix Contact PSR-SCP-24UC/UR?M/5X1/2X2
Rexroth MKD071B-035-KG0?-KN
Koch BWD500060
Siemens Simodrive 6SN1118-0DM33-0?AA2
Siemens MOBY E ANT 18 6GT2398-1CA00
Teko MPX 940 MPX940
Siemens Simodrive 6SN1118-0DJ21-0?AA1
Siemens 1PH7137-2NG02-0?CA0
Koch BWD250047
Rexroth PV7-19/40-45RE3?7MC3-16 R900590087
Murr Elektronik 54203 16246
Telemecanique GV2 M07 GV2-M07
Tandler FS 01-III
Koch BWD250047
Pilz PSEN sl-0.5p 1.1 / PSEN sl-0.5
Telemecanique GV2-M07
Eaton P3-63, SP3-063
Keyence OP-87225
SMC MXS12L-20-X9
Koch BWD500100
Festo LRS-1/8-D-7-I-M?INI
Siemens 3LD2830-0TK11
Siemens Simatic S7 6ES7 143-3BH00-0XA0
Telemecanique GV2-M06 GV2M06
Koch BWD500100
Balluff BNI003U BNI 003U BNI IOL-302-000-Z01?2
Siemens 3NJ6920-3BD21
Krauss Maffei IPH 6/5-80/40-701
Telemecanique GV2-M06
Siemens 8WD4 308-0AA
Telemecanique LP1K0910BD3
Eaton PKZM0-4-T PKZM04T XTPT004BC1
Telemecanique LP1K0910BD3
Telemecanique GV2-M20 GV2M20
Ferraz Shawmut FD27GB66V16T N076303
Euchner MGB-L1-APA-AA6A?1-S3-R-110585
Siemens MOBY E MIFARE SLG70 6GT2301-0AA00
Euchner MGB-L1-APA-AA6A?1-S3-R-110585
Rexroth Indramat MKD071B-061-KP1?-KN
Eaton PKZM0-25 PKZM025 PKZM0 25 XTPR025BC1NL
Koch BWD250100
Euchner MGB-L1-APA-AA6A?1-S3-R-110585
Schmersal AZM 161SK-12/12RK-0?24
Euchner MGB-H-AA1A1-R-1?00464
Siemens 3RT2017-1AT61
Allen Bradley 45MLA-AT0700P25 53545
FANUC AOD16D A03B-0819-C154
Schneider Electric VW3SKR100W00154?B
Euchner MGB-H-AA1A1-R-1?00464
Fanuc AOD16D A03B-0807-C154
Siemens 3RT2015-1AB01
Festo LFU-1 LFU1 LFU 1 10495
Di-Soric BEK 19911
Euchner CEM-A-BH10
Di-Soric IR 50 PSOK-IBS 202437 10-35VDC
Euchner CEM-A-LH10K-S3
Festo LFU-1 LFU1 10495
Control Techniques Mentor II - M25RGB14 - AC
Euchner CEM-A-BH10
B?hler UTP 068 HH 3,2x300 4106474
Siemens 3RH2122-2BB403R?H2 122-2BB40
Lenze EWS1003
NDT Technology 13005821
Lapp Group 1119030
Eaton 22DILE 22 DIL E XTMCXFA22
Lapp Group 0026131
Aqua Signal 1934010001
Lenze FLAI Bg80 B20 IL-2-2 17.00.0927
B?hler Schwei?technik Thermanit XW 140K
B?hler Thyssen Welding Thermanit XW 11832
Festo ELGA-TB-KF-70-7?0-0H-F1-PU1
Lenze FLAI Bg132 C35 IL-2-2 17.00.0986
Lenze EYP0012V0150A00?P01
Vogel KFA10-W+757
Lenze 13227509 49035441 E47543-LIL
SEW EURODRIVE SAF37 DRS71S4/IS/TF
B?hler Thyssen Welding Thermanit XW 11832
Siemens Moby-I 6GT2000-0CA20
Siemens Moby-I 6GT2000-0DG10
UTP Schweissmateria?l UTP 80 M
Lenze 11.213.16.992.5?00
SEW Eurodrive CFM71L/TF/RH1M/?SM60
Pilz PNOZ ml1p PNOZml1p 773540
Getriebebau Nord SK1SI75-IEC112/?3D
EBM-Papst 614 NHH 614NHH
Pilz PNOZ mo4p PNOZmo4p
Turolla PRR-044/033LN06?DO
Siemens Simatic S7 6ES7 135-4FB01-0AB0
Balluff BFO D25-LA-CD-EAK-1?10-02
Keyence FU-66Z
INTORQ BFK458-08E 00535844
Pilz PNOZ mo4p PNOZmo4p 773536
Leuze AC-SCM1 ACSCM1 520065
Phoenix Contact WML 14 (25x19)R 0817536
Pilz PNOZ mc8p PNOZmc8p 773730
Omron E3Z-D82 E3ZD82
St?ber ED401UMPM140 Servomotor + K102AG004OED401?U
Pilz PNOZ mc8p PNOZmc8p 773730
Allen-Bradley 1784-PCC 1784PCC
TESA TG-30 TG30 TG 30 S46100591
Lenze FLAI Bg90 FLAIBg90 Typ B31
Meinhart IH/01/020/01 SIHF-J 4X1 RBR
Siemens C79459-A1890-A1
Pilz PNOZ ms3p TTL PNOZms3pTTL 773826
Elpress KRT25-6
Siemens C79459-A1890-A1
Allen-Bradley 1756-L1/A
Siemens C79459-A1890-A1
Allen-Bradley 845H-SJEA24FWY1?C
SMK E9L 214249 Gebl?se + NTB RF0,09/2-71
Allen Bradley 1734-IB8S
Siemens 6GK1551-2AA00
Allen-Bradley 1756-OF8 A
Siemens SITOP select 6EP1961-2BA00
Allen Bradley 1734-ADN
Allen-Bradley 1756-OB16E
Hilscher CIF104 BSL-DNS
Allen-Bradley 1756-L55/A
Allen Bradley 842D-60131331BX?A
Siemens 6ES5498-1AA31
Murr Elektronik 23141
Allen-Bradley 1756-M02AE/A
Allen-Bradley 1606-XLS480E-3
Allen-Bradley 1732E-OB8M8SR
Siemens Simatic S7 6ES7 151-3AA23-0AB0
Allen-Bradley 1756-IF8/A
Siemens Simatic S7 6ES7 131-4BD01-0AB0
Allen Bradley 9300-RADES
Allen Bradley 1734-AENTR
Allen-Bradley 1756-OB16IS A
Siemens Simatic S7 6ES7 131-4BD01-0AA0
Hilscher CIF 50-DPS
Schneider Electric OM-NE 51130324
Sick CVS1-P142easy
Siemens 6AV6671-3CS00-0?AX0
Allen-Bradley 1756-L61 A
Siemens 6AV6671-3CS00-0?AX0
Eugen Seitz 118.100.024N 2A27
Sick VSPM-6F2113S16
Siemens 6ES7 135-4FB01-0AB0
Allen-Bradley 1756-M02AE/A
Allen Bradley Stratix 8000 1783-MS10T
Festo KPE-16 KPE16 178467
Sick VSPM-6F2113 VSPM6F2113 1062407
Sick 30-FGS FGSE1050-22 1012499
MB Connect Line MDH 500 MDH500
Siemens 6ES7 132-4HB10-0AB0
Allen-Bradley 1756-OF8 A
Duff Norton F826477
MB Connect Line MDH 510 MDH510
ABB DSQC 679 DSQC679 3HAC028357-001
Siemens Simatic Net 6GK7 342-5DA02-0XE0
Allen-Bradley 1756-DNB/A
MB Connect Line MDH 530 MDH530
Cognex Checker 101 807-0004-5
Allen-Bradley 1756-DNB B
MB Connect Line MDH 502 MDH502
Phoenix Contact WMS 4,8 (15x9) R YE 0800414
Baumer electric IFF 08.26.35/L1/L
Siemens Simatic Panel TP177B 6AV6 642-0BA01-1AX0
Allen-Bradley 1756-0B16E/A
Allen-Bradley 100-C16EJ10
Ifm electronic PN5026 PN 5026
Allen-Bradley 800F-3PM
Allen-Bradley 1756-TBSH 97298081
Allen-Bradley 855T-BPM10C
Siemens Simatic 6AV3617-1JC30-0?AX1
Allen-Bradley 1756-M02AS/A
Siemens Simatic OP17-DP12 6AV3617-1JC30-0?AX1
Balluff BES 517-132-M7-H-S4
Siemens 3RT1065-6AB36-3?PA0
Pilz PNOZ ms2p PNOZms2p 773810
Allen-Bradley 100-C12DJ10
Schneider Electric ELAU PacDrive MC-4/11/03/400
Allen-Bradley 1756-IB16/A
Euchner CES-A-AEA-02B CESAAEA02B 092560
Schneider Electric ELAU PacDrive MC-4/11/03/400
Allen-Bradley 1794CE3 1794-CE3
Sick OD2-P120W60I0 OD2P120W60I0 6 036 629 6036629
Schneider Electric ELAU PacDrive MC-4/11/03/400
Allen-Bradley 1756-IB16
Balluff BES 517-132-P3-H-S4
Schneider Electric ELAU PacDrive MC-4/11/03/400
Phoenix Contact GFKC 2,5/ 4-ST-7,62
Siemens Simatic Net 6GK5206-1BB10-2?AA3
Schneider Electric ELAU PacDrive MC-4/11/03/400
Siemens Simatic S7 6ES7 315-2FJ14-0AB0
M?nninghoff 665716 313.70.2.1
Siemens 6ES5 776-7LA11
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