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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
Bussmann 170M4802/4803/4804/4805/4806/4807/4808/4809Bussmann 170M4508/4509/4510/4511/4512/4513/4514/4515
Bussmann 170M3816/3817/3818/3819/5808/5809
Bussmann 170M3989/3990/3991/3973/3974/3975
BUSSMANN 170M4138/4139/4140/4141/4142/4143/4144
Bussmann 170M3308/3309/3310/3311/3312/3313/3314/3315
BUSSMANN 170M2608/2609/2610/2611/2612/2613/2614/2615
BUSSMANN 170M2658/2659/2660/2661/2662/2663/2664/2665
Bussmann 170M3408/3409/3410/3411/3412/3413/3415
Bussmann 170M3017 315A
Bussmann 170M5983/5984/5985/5986/5987/5988
Bussmann 170M4108/4109/4110/4111/4112/4113/4114/4115
Bussmann 170M6238/6239/6240/6241/6242/6243/6244/6245
Bussmann 170M8643/8644/8645/8646
Bussmann 170M4308/4309/4310/4311/4312/4313/4314/4315
IEE CAS MD400V12-ED3
GT600SD120T3H
FF600R06ME3 FF600R12ME4 ff600r17me4
MMG450WB060B6EN
ABB AFIN-01C ACS800-17/37/67
ABB acs800 AFPS_11C
FF800R12KF4 FF800R12KE3 FF800R17KF6C_B2 FF800R17KF6C-B2
A70P1000-4 A70P1200-4 A70P1600-4 A70P2000-4
60FHS75 60FHS110 60FH150 60FHS150 60FH200 60FH235 60FH300
Bussmann FWH-900A FWH-1000a FWH-1200A FWH-1600A
Bussmann 170M5208/5209/5210/5211/5212/5213/5214/5215
Bussmann 170M6203 800A 1250V aR 170M6204/6205/6206/6207
Bussmann 170M4018/4019/4068/4069/4168/4169/4170/4171
Bussmann 170M3316/3317/3318/3319/3320/3321
Bussmann 170M3420
BUSSMANN 170M4742/4743/4744/4745/4746/4747/5688/5689
BUSSMANN 170M4616/4617/4618/4619/4666/4667/4668/4669
BUSSMANN 170M4658/4659/4660/4661/4662/4663/4664/4665
Bussmann JJS-250
BUSSMANN 170M5534/5535/5536/5537/5538/5539/5540
BUSSMANN 170M6616/6617/6618/6619/6620/6621
BUSSMANN 170M6666/6667/6668/6669/6670/6671
BUSSMANN 170M5658/5659/5660/5661/5662/5663/5664/5665
BUSSMANN 170M6692/6738/6739/6740/6741/6742/6743/6744
Bussmann 40FE 50FE
BUSSMANN 170M6758/6759/6760/6761/6762/6763/6764/6765
BUSSMANN 170M5716/5717/5718/5766/5767/5768
BUSSMANN 170M4608/4609/4610/4611/4612/4613/4614/4615
Bussmann 170M5990
BUSSMANN 170M3697/4688/4689/4690/4691/4692/4693/4694
Bussmann 170M5808/5808D 170M5810D
bussmann 170M5811
Bussmann 170M4415
bussmann FWJ-50A
Bussmann 63NHG000B 80/100NH000B 125/160NHG00B
Bussmann FWH-40B FWH-80B
BUSSMANN JKS-200/250/300/400/600
Bussmann C22G125A C22G8/10/25/32/63/80
bussmann FWA-70B/80B/100B/400B/500A/700A/1000AH/3000AH
Buss/BS88-4 200/350FM 35/100FE 120/200FEE 400/700FMM
Bussmann 170M4830/4831/4832/4833/4834/4835
BUSSMANN 170M6119/6120/6121/6269/6270/6271
Bussmann 170M6066/6166/6216
Bussmann 170M4008/4009/4010/4011/4012/4013/4014/4015
Bussmann 170M3981/3982/3983/3984/3985/3986/3987/3988
Bussmann 170M3117/3118/3119/3120/3121/3122/3123
Bussmann 170M8650/6301/6302/6303/6304/6305/6306/6307
BUSSMANN 170M6158/6159/6160/6161
BUSSMANN 170M4059/4060/4061
Bussmann 170M2682/2683/2684/2685
Bussmann 170M5358/5359/5360/5361/5362/5363/5364/5365
BUSSMANN 170M6716/6717/6718/6719/6720/6721
BUSSMANN 170M5708/5709/5710/5711/5712/5713/5714/5715
BUSSMANN 170M5743/5744/5745/5746/5747/5748/5749/5750
BUSSMANN 170M3758/3759/3760/3761/3762/3763/3764/3765
BUSSMANN 170M6688/6698/6699/6700/6701/6689/6690/6691
BUSSMANN 170M3658/3659/3660/3661/3662/3663/3664/3665
BUSSMANN 170M6766/6767/6768/6769/6770/6771
BUSSMANN 170M3716/3717/3718/3719/3720/3721/3722/3723
BUSSMANN 170M6696/6749/6697/6750/6751
BUSSMANN 170M4708/4709/4710/4711/4712/4713/4714/4715
BUSSMANN FWP-3A14Fa
Bussmann 170L3158 00T/80 80A660V 170L4213/5266/5714
Bussmann JJN-30/50/60/70/100/125/150/350
bussmann FWA-300B 300Amp 150Vac aR 70/80/100/125/150B
KTN-R-50/60/70/75/80/90/100/110/125/150/175/200
Bussmann 20SF21
BUSSMANN FWP-125A/200A/250A/400A/600A/700A/1200A
BUSSMANN Telpower DC Power TPL-BH-200A
BUSS KRP-C-1000SP/1100/1200/1350/1400/1500/1600/2000
Bussmann JJS-110A/125A/150A/175A/200/250/400/500A (600V)
Bussmann BS88-4 80LET 400/630/900LMMT
NON-3/7/10 NON-12/15/20/25/30 NON-40/50/200/500
Buss TPN-3/25/225/600
170M1466 170M1467 170M1468 170M1469 170M1470 170M1471
BUSSMANN 170M6116/6117/6118/6266/6267/6268
Bussmann 170M3166/3167/3168/3169/3170/3171/3172/3173
Bussmann 170M6315/6316/6317/6318/6365/6366/6367/6368
BUSSMANN 170M6058/6059/6060/6061/6062/6063/6064/6065
Bussmann 170M5016/5017/5066/5067/5166/5216
Bussmann 170M5308/5309/5310/5311/5312/5313/5314/5315
Bussmann 170M4810/4811/4812/4813/4814/4815
Bussmann 170M4363/4364/4365/4366/4367/4368
Bussmann 170M1558/1559/1560/1561/1562/1563/1564/1567
BUSSMANN 170M3058/3059/3060/3061/3062/3063/3064/3065
BUSSMANN 170M4158/4159/4160/4161/4162/4163/4164/4165
Bussmann 170M1316/1317/1318/1319/1320/1321/1322/1324
Bussmann 170M2666/2667/2668/2669/2670/2671
ZP2500A2500V
3ASC485506E19
PD10016A
JEAN MULLER 800A/690V R3087241 900A/690V R3087441
SKKH570/18E SKKH570/16E
3NE4333-6B 3NE4333-0B
CU320-2DP 6SL3040-1MA00-0AA0
ACS800 BAMU-01C ABB
74103-845-51 1336-QOUT-SP25A AB
ABB ACS800
KPX1800-42 KPX 1800-42 1800A4200V
SKKT162/16E SKKT162/18E
160MT120KPBF 160MT160KPBF
FD800R17KF6C-B2
TD500N18KOF TD570N16KOF
Ferraz A70Q150-4
Ferraz A15QS1000-4 150Vac/dc 15QS800-4IL A15QS3000-128
Ferraz FD20GB100V50T CC1051 CP GRB20 127 50 D100GRB050VI
PC273UD11C14CTF 11URD K302229(L300735) J302228 / Y300884
Ferraz A720T2E-1 2A 7.2KV A720T1E-1 A500T/A720T
Ferraz A240R-2R A480R12R-1 A072B1DARO-5R/6R/9R/12R
Ferraz A072F2D0R0-18/24R A072B1DARO-2R A072B2DARO-24R
Ferraz Shawmut A50QS250-4 A50QS300-4
Ferraz/DN00UB69V80D1L A330257 100D1L/B330258 125D1L/C330259
Ferraz Shawmut A70QS80-22F
DN17GB69V63 6.9 gRB 17 D08/63 Y220982 75/Z220983 80/A220984
DN00GB69V16D1L W33027 20/P330247 25/Q330248 32D1L/R330249
KP91400-24 KP9 1400-24 1400A2400V
FZ2400R17HP4-B29
MDC-X-200-15
CATELEC CTT220GK12 CTT220GK08 CTT220GK06
A070UD33LI1100/1250 S300235 T300236 A060UDLI2000 J301078
A070UD33LI500/550/630/700 K300228 L300229 M300230 N300231A07
Ferraz A4J60 A4J31~60 61-100A 101-200A 201-400A 401-600
Ferraz A70P125-4TA A70P90/200/225-4TA A50P250-4TA
Ferraz A072F1D0R0-6R 170A 7.2KV / A072B2DARO-18R
Ferraz A4J100 A4J200
Ferraz A15QS2500-128IL A15QS3500-128IL
Ferraz BS217UT69V110 B099959 BS217UT69V150 C099960
Ferraz DNOOGB69V100L A330234 125L/B330235 160L/C330236
Ferraz/DN00UD10C40/50/63/80L G076412 H076413 J076414 C075534
DN17GB69V35 S220977 40/T220978 45/V220979 50/W220980 55/X220
PD70FG160 PD70F160 PD90F160 PD90FG160 PD110FG160 PD110F160
T223002 NH1AM69V250P-2 A200790 NH1AM50V315P-2
NH1AM69V125 NH1AM69V160 NH1AM69V200 NH1AM69V224
TT600N16KOF TT570N16KOF
Siba/ULTRA/RAPID SQB3-900A 690/ 700VaR 2063032
Siba SQB3 1100A 690/700V 200KA aR (2063532)
SIBA SQB 1 2066032.63
JEANMULLER R2214900 R2214955 R2215200 R2215218
JEANMULLER R5211450 R5211750 R5212213 R5212250
JEANMULLER R5214900 R5214913 R5214950 R5282250
SQB1 IEC60269-4 200A 690/700V
JEANMULLER R4217200 R4217204 R4217900 R4218200
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