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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
Denison Hydraulics 3D0234111010100B1W07327 02646938UWittenstein LP 090S-MF2-20-0G1-3S
TS004E
AS3-SOV-G038-3/2
SEW Movitrac MC07B0055-5A3-4-00
SEW Eurodrive Movidrive MDX61B0014-5A3-4-00
Siemens Simatic S5 6ES5243-1AA12
HBM ME50 S54 WSL-L-004W
Anritsu ME7419B
Siemens Simatic 6AV6641-0BA11-0AX1
Rexroth VT-SWMA-1-10/V0/0 R900942541
Balluff BTL5T110M550PS103
Festo SLT-16-40-A-CC-B
Indramat MKD041B-144-KG0-KN
Schmersal AZM300Z-I2-ST-SD2P-T
Pilz P1MS/24VGSWS/1A+1R P1MS 24VGSWS
Bosch NT 1 NT1 1070071376-101
Sick 2080350
Danaher Motion Kollmorgen Servostar 403M-S
S406A-CA
Wittenstein LP 090S-MF1-7-1G1-3S
Intorq BFK458-16N
Intorq BFK458-16N 00703178
SEW Eurodrive MDF60A0015-5A3-4-00
Lenze MCS 06141-SKMB0-T0C0-STBS00N-P0SU
Siemens Simatic 6XV1440-4AN10
Siemens Simatic 6AV6641-0BA11-0AX1
Kollmorgen Servostar 346 S3060 1-NA
INTORQ BFK458-16N
Balluff BIC000E BIC 2I0-I2A50-M30MI3-SM4A5A
Siemens HDD73GBU320SCSI15K ST373454LW
REXROTH VT50058-17a
Siemens M74003-A8152
Siemens 7NG1204-4AD42-3QA5
Siemens 7NG1204-4AB42-3RA3
Siemens 7NG1204-4AD42-5RA7
Siemens Simatic 6ES7 317-2AJ10-0AB0
Siemens Simodrive 6SC6130-0FE01
Kern P1000 IP55 P1000-IP55
Siemens 6ES7 313-6CF03-0AB0
Siemens 6ES5095-8ME01
Revo RD50500070R0000
Datalogic DL91061 95H05453
CMP63S/KY/AK0H/SM1
MDV60A0055-5A3-4-00/DFI
Siemens 3RK1300-1ES01-0AA0
Siemens 6SC6111-2AA00
Siemens 6ES5340-3KA11
Siemens 6ES7313-6CF03-0AB0
Festo CPV14-GE-DI01-8
SICK CDF600-0100
Rexroth MSK030C-0900-NN-M1-UG0-NNNN R911308683
Pepperl+Fuchs Visolux LS600-DA-IBS
Schmersal T.250-11Z-966
Haug EN-SL 7780 954519/38
Siemens Sitop DC UPS 6EP1931-2FC42
ABB DSQC 266G 3HAB8801-1
Siemens SINAMICS 6SL3501-0BE08-6AA0
Siemens 6ES7355-0VH10-0AE0
Phoenix Contact IB ST 24 DO32/2 IBST24DO32/2 2754325
CMP40S/KY/EK0H/SM1
Siemens 6FC5110-0BB01-0AA2
Siemens 5ST3013-2
Lenze E94AZMP0294
Wittenstein Alpha SK+ 075S-MF2-50-1E1-1S10
Neugart WPLE080-010-SSSA3AE-Y14
Gefran GFX4-30-0-2-F-0
Siemens Simatic S7 6ES7 341-1AH02-0AE0
Scandialogic Brook Hansen Falcon Drives VPM SLM 1200-1
Allen-Bradley 160S-AA02NSF1
Intermec EasyCoder 201IIE 1-202011-11
Hauser HBMR 115A6-88S
Vogel ML 100 ML100 524579 305914
Vogel MPRN200
Schmersal AZM300Z-ST-1P2P-A-T
SEW Eurodrive WA47 DRE80M4/TH
SEW Eurodrive W47 CMP63S/KY/AK0H/SM1
CPV14-M14-2X3-GLS-1/8 + CPV14-GE-MP-8
Siemens Simatic S5 6ES5 945-7UA23
Festo DGPL-25-330-PPV-A-B-KF-SH-D2
Festo CPV14-VI 10P-14-6A-MP-N-B-3GNLL+UA
Eletta V1-GL15 100111015R
Indramat TDM 7.1-015-300-W0/S102
Mitsubishi Q173PX
Rexroth Bosch VAC 31 VAC 31.1N-NN R911171622-AC
Nord HLD110-500-250 278272250
Lenze MDFMARS071-32C1C
Desoutter 108352
Siemens Simatic 6ES5 441-7LA13
Datalogic MATRIX 210 212-101
Nordson CS20 292287 2612.5047
Siemens SINUMERIK 6FX1120-2CA02
Siemens 6SL3040-0NB00-0AA0
Siemens Sinumerik 6SL3 040-0NB00-0AA0
SIEMENS 4FD6383-0LA07-1A
Siemens Sinec 6GK1 543-1AA01
Leuze MA21100 50030481
Siemens 6GK7443-5DX01-0XE0
Siemens 6SE3190-0XX897-8PB0
SEW R27 DRS71S4BE05HR/MM03/AMA6
unipo? Panel UCP10 2RCLX2X03005
Siemens 38-H-000100
Leuze electronic DDLS 78.6 50018692
Data Logic DS4SA M-R2/J
Rexroth Hydronorma 423 261 Q21, 2FRM 10-31/50LB
Siemens Sicomp MMC 216 6AF6405-0BA
Siemens 4FD6383-0LA07-1A
Siemens Sinec 6GK1543-1AA01
Bosch PST 6100.330L
DATALOGIC DS2200-1110
SITEMA Feststelleinheit KFPA 50-20
SMC EX250-SEN1-X156
Wilo Strato ECO 25/1-5
Siemens SIVACON MCU 8PV5320-0AA10
KUKA 339-89.260.153 339-89.260.154
BALDOR ASR BPS10 BPS10-200-40-40-R
Cisco ASA 5510
Rexroth SIGMA 1PF2G223/016RA01MS
Lenze SDSGARS056-22
Siemens Iskamatic A AKC11-2/ 6FQ1583-2D
Dold IK9173.11/001
Siemens 6FX1118-4AA01
Siemens FBG C98043-A1045-L1
KRAUSS MAFFEI PR201 5089880
Telemecanique TSX17ACC5
Precima FDB13 13493972
Rexroth R412018218
SEW EURODRIVE FA37/G DRS71S4/TF
E84AVBDE1124SX0XX2B33
Lenze SDSGARS056-22
Lenze E84DGDVB11242PS
Rexroth CML40.1-NP-220-NA-NNNN-NW
LAPP ED-CAN-90-PG
Aventics R412018218
IMI Norgren UQM/22354/123/16
Norgren UQM/22354/6123/16 + UM/22354/6123/NH/10
Mannesmann Rexroth 4WE 10 E30/DG24N9K4
Sick 30-FGS FGSE1350-21
Festo DFM50125PAKF
Sick MSL MSLS02-15021
Siemens Simovert P 6SE2102-1AA11
Optronic OAG591a 729.321.53
Cognex In-Sight 5110 IS5110-00
Siemens Simatic S7 6ES7 317-2AJ10-0AB0
Optronic OAG 591a
Kl?ckner Moeller NZM4-80
Siemens Sinec 6GK1543-1AA01
Siemens Simatic 6ES7 314-6CF00-0AB0
Siemens Simatic S7 6ES7 317-2AJ10-0AB0
Siemens 7KM2112-0BA00-3AA0
Siemens 3NJ6203-3AC03-2DE4
Mitsubishi A2USCPU
SMC MXS16-100
Siemens 6GK5101-1BC00-2AA3
Schunk MPG 64 AS MPG64AS 340044
SEW MDX61B0022-5A3-4-00
Danfoss VLT? Midi Drive FC-280PK37T4E20H1BXC
Siemens 6ES7317-2AJ10-0AB0
Hengstler RX70TI/10000EK.42RE-K0
HAWE Hydraulik NBVP16G
Omron D4BL-2DRA
Lenze MCS06C41-RS0B0
Sick LFP Cubic LFP0900B4NMB
Lenze SDSGARS056-22 15305716
Lenze E84DGDVB11242PS-K1
KEB Homag 09F0R014A08
SAZ47 DRN80M4/BE1HR/ISU/TF
SEW Eurodrive Movimot MM03D-503-00
HAWE NBVP16G/R-G48
ifm ecomat100 CANcom III CR3103
Rexroth Wege-Ventil 4WE 10 HA32/CG24N9Z5L
Siemens SINAMICS 6SL3130-6AE15-0AA0
Stegmann Getriebemotor ST 64112R
Rexroth 4/3 Wegeventil 4WE 10 L33 CG24N9K4
Stegmann Getriebemotor ST 64112R
VSE VS 004 GPO12
Precima FDD 13 TFHS 13474740
SEW Eurodrive WF37 DRS71M4/TH
Leuze lumiflex ER33-750 629220
Moeller MI4-110-KG1
RSF Elektronik MSA 350.63
Hydr-App 500000116 17260610.M00
Siemens Simatic Net 6GK5208-0HA00-2AA6
Siemens NFGA 3VL3110-1PE30-0AD1 + 3VL3125-3RR30-0AA0 + 3VL9310-6PE30
Lenord + Bauer GEL 260C-N000000A001
RSF Elektronik MSA2301AP
Bauer BS06-61U/D06LA6/MG Z
Vogel Kegelradgetriebe L23BA30
AEG Modicon ADU 205 6728-042.270397
ATEK VI 140 1.5:1 FO-9.9-1500 VI140 1.5:1 FO-9.9-1500
Getriebe S102AG2420MR10
Siemens SIMATIC S5 6ES5460-7LA13
Siemens 1LA7096-4AA13-Z
Allen-Bradley 1794-IE4XOE2
SIEMENS Sinumerik 6FX1120-3BA01
Bender B91036505 IR145Y-413
Siemens 6SL3040-1MA00-0AA0
Norgren Herion 2556205
Festo MS9-EM-G-S-VS
Siemens MICROMASTER 440 6SE6440-2AB22-2BA1
SEW Eurodrive SA32 DT63L4/BO3
SEW EURODRIVE Movitrac 31CO14-503-4-00
Festo Ventilinsel CPV-14-VI
SICK Lichtschranke WT 30-21 13900788
FESTO CPV14-GE-DIO1-8
Bosch OIL DIN 51524-ISO
SEW-Eurodrive PSKF 622R EPH 07/20/15
SEW-Eurodrive PSKF 622 EPH 07/20/14
SK05-71L/4TFTR2
INDRAMAT DRF 1.1 DRF1.1 109-0919-4B12-01
Beckhoff C9900-U120
Sick C20S-060103A11
alpha Getriebe SP 100 MF1-10-131-000
SEW SF37 DY71S/B/TH
SEW EURODRIVE SH37TDR63L4TH
KEB Combivert 07F5B3B-ZM00
Siemens 6ES5 605-0UA11
KEB Combivert 07F5B3B-ZM00
Siemens 605U 6ES5 605-0UA11
Siemens 6ES7313-6CF03-0AB0
Danfoss VLT5001PT5B20STR3DLF00A00 175Z0034
KEB COMBIVERT 09.56.20A-1229
SICK Stegmann DGS60-G4B01000
Schneider Automation Inc TSX Quantum 140 DDO 353 00
Busch SV 1004 B 000
Siemens 6FM1463-3SA20
AEG Modicon POS 001 6051-042.218343
AEG Modicon SC 8128
AEG KOS 882 6051-042
AEG MEA 842 B500
AEG B500
AEG Modicon OIS - I 71 1A 05 227975
AEG VPU 852 239668 6058-42.239668 B500
AEG DEP 012
AEG Modicon KOS 882 424-167619
AEG Modicon POS 112
AEG Modicon POS 112-01
AEG SFC 6504 6051-042.239683
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!