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集散控制系統(tǒng)(Distributed Control System-DCS)集計算機技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應用于生產(chǎn)過程控制系統(tǒng)。隨著計算機和網(wǎng)絡技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項目中,對3個生產(chǎn)單元已有的DCS和PLC進行改造,增加通信功能,實現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外,在廠部設有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對各個生產(chǎn)單元進行監(jiān)控。為了適應生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強監(jiān)控手段,確保各生產(chǎn)裝置的正常運行,急需對各生產(chǎn)單元和總調(diào)度室進行技術(shù)和設備的更新改造,從而能在總調(diào)度室對各裝置進行監(jiān)視管理,及時了解各裝置的運行情況,達到指揮及時和調(diào)度準確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關(guān)量輸入信號卡,可采集384點信號;7塊開關(guān)量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統(tǒng)運行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現(xiàn)場操作站,用點對點方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現(xiàn)場起到監(jiān)視作用。
SAE IT-Systems Profi-line FW-40 FW-40-3-GSchneider TSX Premium TSXDSY16S5
Wycon SX50-1250-10V-SA
Siemens HFGA 3VL3125-2KE30-0AD1
Bachmann DIO264 DIO 264 D 00019115-00
VACON NXS00075A5H1SSSA1A3000000
NORDAC SK 510E-551-340-A-HAU
SEW Eurodrive Movitrac B MC07B0022-5A3-4-S0
Beckhoff AX2516-B200 S446M-LB-520
Nordson H1208-029-12-T1-A22
Metronix Cooper Power Tools ARS 2102 ARS2102
Bosch CNC CP2 1070062635-108
Siemens Simatic S5 -110 6ES5417-7AA21
Elmo HAR-A5/60 - 10
Rexroth 0510 465 340 (AZPFF-11-008/008LCN2020PX-S0585)
Rexroth 0510 900 013 (AZPFF-11-014/011RCB2020MB)
Elmo HAR-A2/100T-0
Siemens 6ES7461-0AA00-0AA0
Schneider MODICON NW-BP85-002
TR Electronic CE 100M
Murr Elektronik MVK+ MPNIO DI8
Panasonic MCDDT3520003
Allen Bradley 845H-SJDZ24CRY2C
Lenze 8200 Vector E82EV222_4C
Festo Electronic FD-1/40S
Siemens 3VF3311-5FU71-0AG1
Pedro Roquet 1PLA54DG09B
Mitsubishi Freqrol-A044 FR-A044-0.75K-EC
Siemens 3VL9300-3MQ00
Schmersal AZM 415-11/11ZPKF
Siemens SITOP 6EP1 931-2FC21
Festo DFM-100-80-P-A-GF
Neugart PLFN 64 PLFN64 2179647-1
SEW Eurodrive 31C030-503-4-00
Allen Bradley 1756-EN3TR
Siemens Sirius 3RT1056-2AP36
Siemens VL400 3VL4740-2SB36-0AB1
Wittenstein SP 060G-MF1-3-1B1-2S 20043106
Allen Bradley Kinetix 6000 2094BM01
Burster 8511-5020
Schunk PZN+64-1-AS
Festo MPA-FB-VI 530411
Siemens Simatic S7 6ES7 412-2XG00-0AB0
Omron E3MC-A
ABB AF145-30-22 AF1453022
Berghof RDIO 16/16-0,5 202002003-00914
SEW MC07A055-5A3-4-00
Lust VF1207M.FA
Blemo ER22K ER22-2.2K
Lenze MCS 06C41-EQNB0-B11N-ST5S00N-R0SU
Blemo ER23 ER23-2/4K
SEW Eurodrive MCH41A0022-5A3-4-0T
Siemens 420 6SE6420-2AD22-2BA1 6SE6400-1PB00-0AA0
Indramat TDM 1.2-030-300-W0
KEBA Kammann HT4-221
Panasonic MSMD012P1T MSMD0 12P1T
Lenze MCS06I41-SRMP1
Sick C 4000 C40S-1203CA010 1018647
Lenze Z35BBBARBAM137FA1S
Galtech 2SPA14+8 D TC B80C 11T 2SPA14+8DTCB80C11T
HT4-221/20656
Precima FDD 15 TFHMS 13482778
Siemens Simatic 6AV6 671-5AE11-0AX0
Mitsubishi D700 FR-D740-036-EC
KEB Homag 10.F0.R11-4A09
Lenze P063FB05C0RV6P
Dino-Lite AM4815ZTL
Siemens 6SL3210-5BE31-1CV0
Festo DNC-125-1500-PPV-A-200K8-SA
Landis & Staefa NICO N NICO-N NICON 0343850129
Siemens 6FX2001-5QE25 / 599 516-03
SEW MTF11A007-503-E20A-20/S12A
Danfoss VLT6000 VLT6003HT4B20STR3DLF00
SEW MTF11A007-503-E20A-22/S12A
SEW MTF11A003-503-E20A-20/S12A
MTS Temposonics TTM-RB-M-1500-R
Murr Elektronik MVK+ MPNIO DI8 DI8 IRT 55528
Siemens Simatic IP243-3 6ES5243-1AA13
Danaher Motion Kollmorgen Servostar 303 S3036 1-NA
INDRAMAT APRB02-02-FW
Siemens 6EC1050-0A
Omron CJ1W-PTS51
Siemens 6GK7443-5DX00-0XE0
Festo DGP-25-400-PPV-A-B
Datalogic DP600 SH842
DGDGardner-Denver Cooper Tools TMH 5112902
Rexroth CSB01.1N-SE-ENS-NNN-NN-S-NN-FW R911305276
INDRAMAT APRB02-02 APRB 02-02 257328 A00
Siemens 6ES5451-5AA13
Siemens 6ES5775-3AA11
Lumberg 0970
KEB Combivert 9.F5.GBD-YM00+13.E5.T60-A0F1
Kistler 4618A0 4090B02H2
SICK MSLZ MSLZ01-15031 MSLZ01-1503 1013771
Siemens 6SE9212-1CA40
INDRAMAT APRB02-01
Siemens 6SL3120-1TE15-0AA3
Siemens 6SL3120-1KE12-3AB2
Siemens Iskamatic A AAV11-2/6FQ1517-2A
Allen-Bradley Logix 55LSP 1756LSP B
Allen-Bradley Logix Pac 1756-L61S
Allen-Bradley Logix 5561S 1756-L61S
Mitsubishi MR-J2S-70B-U004
SEW Eurodrive Movitrac 3005-403-4-00
SEW Movitrac MC07B0055-5A3-4-00
Schmersal AZM 415-11/11ZPKF
INTORQ BFK4548-20E
Siemens 6ES7 151-8FB01-0AB0
Siemens 6SN1118-0DM31-0AA1
Siemens 6SL3224-0BE21-7UA0 + 6SL3224-0BB12-1FA0 + 6SL3255-0AA00-4CA1
Festo DNC-125-200-PPV-A
370252 DPG80
KUKA INZ55/9
Kollmorgen S300 Servostar 346 S30601-NA-ARM9
Kollmorgen Servostar 346 S30601-NA-ARM9
ndramat DDS02.1-W200-D
Bosch DM4K3301D 1070077616-217
WAGO Epsitron Pro Power 787-842
Siemens 6GK5 761-1FC00-0AA0
Endress+Hauser Liquisys-M CPM223-PR8005
ABB SAMC1SUP 57149809RQ
Vibro-meter ABB 007 204-007-000-S202
Allen-Bradley Bulletin 100-D115 EZJ11
Panasonic MSMD012P1T
HDD73GBU320SCSI15K ST373454LW-R
LC S26361-F3986-L3
Netstal MSC 110.240.5152a
Hydac SB330P-1A1/112U3-330BI
WAGO Epsitron Pro Power 787-842
Schroeder TF501A10BD5MS10C
SEW Eurodrive PSKF121 CMP40M/BK/KY/RH1M/SB1
M&S PAMS1 AISI 316L - 1.4404
Konica Minolta Sensing CA-100Plus
Siemens 3VF3211-5ES71-0AA0
SEW DRN100L4/BER5HR/FI/IS/TF/EI7C
Neugart PLFN 90
Indramat DKC01.1-040-7-FW 265406 + FWA-ECODRV-ASE-04VRS-MS
Lenze SPL42-3UVCR-035C22 + SPL42-3FVCR
Mankenberg 502 G3/4 6478207RA-6
SAE Elektronik FW-10-2-G
SAE Elektronik FW-10-6-G
Systeme Helmholz S5 700-143-0TP01
Siemens Simatic S5 6ES5 395-0UA11
Heidenhain ERN 480 2048 27S12-03
Otto Hydraulics M10019765
Grundfos CRN1S-5 A-P-G-E-HQQF
Festo VPWP-4-L-5-Q8-10-E-G
Lenze MDEMARS071-32C0W
Festo VPWP-4-L-5-Q8-10-E-D
CEG-Motors ET63LB2-FPCP
J-Flow Controls SR 85 VT07827
Controls Electronic CF-1045
Intorq BFK458-25E
Endress+Hauser Cerabar M PMP51-2H130/0
TRICON TST FUE-2.1-A
HP Hewlett Packard 1663E
Marcie Electric MN 2000P-LR-65K
TmSIN-06A-400VAC
Siemens Scalance 6GK5208-0BA10-2AA3
Vogel MPR 100 531535 302264
Lenze GST06-2 M VBR 071C42 002 A + MDEMA1M07-42
B&R 80VD100PD.C022-01
Siemens M74003-A8350
E.Dold IR5879 IR5879.12/107 0044120
B&R 8MSA3S.E0-66
SEW-Eurodrive S37 DT71D4/TF
Siemens 6GT2002-0AA00
Siemens Sinumerik 6FX1127-3AF00
SATO K43-02-CONT
Engel BSK 30120A-R2.6-B7.02
Siemens 6GK5495-8BA00-8AA2
ATLAS COPCO Tensor S7 Power Focus 2101-S7-230R
Siemens 6AW5454-8BE
Mitsubishi MRJ2S70BS255
SIEMENS SIMATIC S5 6ES5687-0AA01
AMT BSK 30120A-R2.6-B7.02
Nordac Vector SK1500/3CT
B&R 8MSA3L.E1-30
Atlanta 58 44 007
SEW-Eurodrive WF 30 DRS1S4/TF/DH
Jumo Analogmodul I/O-100
SIEI Ultract UL50840.3ABM
Endress+Hauser TR47-2A002RJ4000 TMT180-A11
B&R 8MSA3L.E0-B4
Laipple M71L/6
HEIDENHAIN ERN 471 5000 16S15-OV
Siemens 6ES5484-8AC11
HIRSCHMANN EBTP-RJ45
BOSCH Servodyn KM 1100-T 1070048798-402
Bosch PC 400/600 PC400/600 047269-105
Allen Bradley 1785-L30B/E
Siemens Sinamics 6SL3120-2TE15-0AA3
Siemens 6SL3040-1MA00-0AA0
Kn?ll Zuführungstechnik KSE-5
Siemens 6SL3040-1MA00-0AA0
Moeller DILM150(RAC240)
Datalogic DS350 DS350T3-8
Danfoss MCD3000 MCD3022-T7-B21-CV4
Siemens 3VL2712-2DC33-0AB1
Vickers EEA-ACB-406-A12
Elau SH070/60030/0/0/00/00/00/01/00
Siemens 6ES7 322-5GH00-0AB0
Rexroth CD210-C100/45-0040 Z11/13HCUM11A
Indramat TDM1.2-050-300-W1-000
SIEMENS 6SN1118-0AA11-0AA0
DGP25285PPVABFK
SEW-Eurodrive PSF 612/EK
Wenglor 303-251-108
Siemens C79458-L887-B12
SEW Eurodrive MC07A008-2B1-4-00 826953X
KEB Combivert 09.F4.S1D-1220/1.2
NORDAC SK750/1
KEB Combivert 10.F4.S1D-1220
MC07A015-2B1-4-00
MC07B0022-5A3-4-S0
Festo LFR-D-7-MIDI
SMC ITV2030-13F3N-Q
Kl?ckner Moeller EBE 240.2-2
INDRAMAT DZF 1.1
Telemecanique ATV452U22
SEW Eurodrive RF27/DRS71S4BE05/Z
Siemens 3RK1903-3BA00
Siemens 6ES5451-5AA13
Siemens 6ES5 925-5AA12
Siemens 6ES5 312-5AB41
INDRAMAT HMD01.1-W0012-A-07-NNNN
D71A4P
注:聯(lián)系我時,請說是在“傲立機床網(wǎng)”上看到的,謝謝!