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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
CMS DSPB-2100/BWittenstein Alpha LP 090S-MF1-10-1G1-3S
Allen-Bradley 1756-M03SE
S30361NAARM9
SEW Movifit MTF11A003-503-E31A-20
MPRN-300
SEW Movifit MTF11A003-503-E20A-20/S11
Lenze EZN3B0110H030U
Siemens 6ES7314-5AE02-0AB0
Technifor UC 112
Balluff BIC000C BIC 000C BIC 1I0-I2A50-M30MI3-SM4A4A
Cueprint Classic Postal Printer Cue Print 32.1573.061
ifm efector250 O2D104
ifm efector250 MO1579
ifm O2D105 02DIOS-G/D/RS232
ESR Pollmeier BN 6548.1430-K1-ZK-P1
BM09-71V/D08MA4-TF-S/E008B2/SP
SEW EURODRIVE WF30 DT80K4/BMG/MM05
St?ber Getriebemotor K21R 71G4TLB 960
SK3210.540
CompAir No. CF 0240 E-TS
XYA-50AHO
FF-SB14R12K S2 AE
FF-SB14R12K S2 G
Honeywell FFSB14E12KS23
SMC Hoch Vacuum Ventil XMH-25
H?wa DW1600
SEW Eurodrive KA 37/TDS56H/TF/RH1M/KK
Becker VT 4.4 850/850
Wabco 24 LPS 92537-1300 3902/2430
Mayr Tendo Servomotor 52/M 40.005.1
Vogel SKPR 03 298861
Rietschle SKP 35826-04
Rittal Anreihschrank , Schaltschrank (leer) TS 8215.500
Lenze PP63FB09COPB6
Lenze P063FB07COQV6
Lenze P063FBO6C0QV5
SEW-Eurodrive FA27/G DRS71S4BE05/TF
Lenze PQ11FB08C0TV6
Lenze PQ11FB09C0UB3
Lenze RQ11FB11CS0B3
Lenze PQ63FB01C0TV6
DSM Messtechnik MBL-H/2
Siemens 6ES7 216-2AD23-0XB0
Siemens 6ES5526-3LA21
Siemens Sinamics 6SL3120-2TE15-0AA0
Siemens Simatic S5 IMA IFB661
Indramat TDM4.1-020-300-W0/S102
Indramat TDM4.1-020-300-W0
AEG 029.111 872
Siemens Simatic S5 6ES5526-3LA21
Siemens Sinumerik 6FX1123-7AB01
Siemens Simatic 6AV3 617-1JC20-0AX1
Rexroth 4WRE 6 E32-22/G24K4/V R900926366
Air Torque DR00220U
Siemens Sinumerik 6FX1118-4AA01
Allen Bradley Kinetix 6000 2094-BM01-S
ENERPAC HCS80
Siemens 6FQ2411-0B
Rexroth MLP100A-0090-FS-N0CN-NNNN R911307424
Endress+Hauser RMA42 RMA42-AAA RMA42-1040/0
ABB CM597-ETH 1SAP173700R0001
Siemens SB70 6DD1681-OAG2
Endress+Hauser RMA42 RMA42-AAA RMA42-1040/0
Endress+Hauser RMA42-AAC EMA42-1082/0
SEW Eurodrive Movitrac 31C005-503-4-20
ESR Pollmeier MidiDrive A BN 6682.5029 K4-F1
Danfoss HVAC Drive 3502 HV-AC
Festo DSM-32-270-CC-A-B
Siemens 1FT5074-0AC01-2-Z
Siemens 6FP1707-0B
Siemens 6SL3120-1KE13-2AP2
Siemens ISF50-03B
Sick WSU26/3-103A00
Leuze lumiflex ASM1/2
Siemens Simatic 6AV7861-2TB00-1AA0
Indramat Ecodrive DKC01.03-040-7-FW 279426+FWA-ECODR3-SMT
SEW MTF11A007-503-E20A-20/S11
Leybold Vacuum SV25 SV-25 10903
Hans Boye TGS 40
SAE IT-Systems Profi-line FW-40-DK
SEW MDV60A0015-5A3-4-0T
Dr?ger ARWE-0024 ARWE-0717
SAE Elektronik FW-10-4-G
INTORQ BFK458-25E 35008493
Festo DNC-80-1000-PPV-A
Georges Renault CU-8593-IND.A
Siemens 1FT6064-1AF71-3EH1
HBM Hottinger Baldwin DMV-30
MCH42A0075-5A3-4-0T
Festo MLO-POT-1000-TLF
FDS1040B
Schneider Automation TSX A250
Phoenix Contact IBS RL 24 DO 16/8-R-LK
6FQ2431-0B
BUS6VCEC0022
Danfoss OMM 32 EM 151G5043
CZAT3000plusAIU
Beckhoff AX2513-B200 S443M-LB-520
Beckhoff AX2513-B200 S403AM-LB-520
AEG 029.1111 872
Siemens 6ES5775-3AA11
Siemens 6ES5350-3KA21
AIR TORQUE SC00015-4 F04-N-D-11A
Rexroth MSK030C-0900-NN-M1-UG1-NNNN R911308684 + GTE060-NN1-005B-NN02
Siemens ASM 400/401/500 6GT2002-0AA00
Tippkemper ILD-201-E-024-14
Siemens Simatic OP77A 6AV6641-0BA11-0AX0
BAHR EL 60
PEP VSBC-4 VSBC4 31.125-1010.13112510101
Siemens 6SE7021-6ES87-2DA1
K-DER-03.A3-0
Siemens Teleperm 6DS1603-8BA
B&R Acopos multi 8BVF 8BVF0220H000.000-1
Allen Bradley Kinetix 6000 2094-BM01-S
SAE IT-Systems Profi-line FW-40 FW-40-3-G
Schneider TSX Premium TSXDSY16S5
Wycon SX50-1250-10V-SA
Siemens HFGA 3VL3125-2KE30-0AD1
Bachmann DIO264 DIO 264 D 00019115-00
VACON NXS00075A5H1SSSA1A3000000
NORDAC SK 510E-551-340-A-HAU
SEW Eurodrive Movitrac B MC07B0022-5A3-4-S0
Beckhoff AX2516-B200 S446M-LB-520
Nordson H1208-029-12-T1-A22
Metronix Cooper Power Tools ARS 2102 ARS2102
Bosch CNC CP2 1070062635-108
Siemens Simatic S5 -110 6ES5417-7AA21
Elmo HAR-A5/60 - 10
Rexroth 0510 465 340 (AZPFF-11-008/008LCN2020PX-S0585)
Rexroth 0510 900 013 (AZPFF-11-014/011RCB2020MB)
Elmo HAR-A2/100T-0
Siemens 6ES7461-0AA00-0AA0
Schneider MODICON NW-BP85-002
TR Electronic CE 100M
Murr Elektronik MVK+ MPNIO DI8
Panasonic MCDDT3520003
Allen Bradley 845H-SJDZ24CRY2C
Lenze 8200 Vector E82EV222_4C
Festo Electronic FD-1/40S
Siemens 3VF3311-5FU71-0AG1
Pedro Roquet 1PLA54DG09B
Mitsubishi Freqrol-A044 FR-A044-0.75K-EC
Siemens 3VL9300-3MQ00
Schmersal AZM 415-11/11ZPKF
Siemens SITOP 6EP1 931-2FC21
Festo DFM-100-80-P-A-GF
Neugart PLFN 64 PLFN64 2179647-1
SEW Eurodrive 31C030-503-4-00
Allen Bradley 1756-EN3TR
Siemens Sirius 3RT1056-2AP36
Siemens VL400 3VL4740-2SB36-0AB1
Wittenstein SP 060G-MF1-3-1B1-2S 20043106
Allen Bradley Kinetix 6000 2094BM01
Burster 8511-5020
Schunk PZN+64-1-AS
Festo MPA-FB-VI 530411
Siemens Simatic S7 6ES7 412-2XG00-0AB0
Omron E3MC-A
ABB AF145-30-22 AF1453022
Berghof RDIO 16/16-0,5 202002003-00914
SEW MC07A055-5A3-4-00
Lust VF1207M.FA
Blemo ER22K ER22-2.2K
Lenze MCS 06C41-EQNB0-B11N-ST5S00N-R0SU
Blemo ER23 ER23-2/4K
SEW Eurodrive MCH41A0022-5A3-4-0T
Siemens 420 6SE6420-2AD22-2BA1 6SE6400-1PB00-0AA0
Indramat TDM 1.2-030-300-W0
KEBA Kammann HT4-221
Panasonic MSMD012P1T MSMD0 12P1T
Lenze MCS06I41-SRMP1
Sick C 4000 C40S-1203CA010 1018647
Lenze Z35BBBARBAM137FA1S
Galtech 2SPA14+8 D TC B80C 11T 2SPA14+8DTCB80C11T
HT4-221/20656
Precima FDD 15 TFHMS 13482778
Siemens Simatic 6AV6 671-5AE11-0AX0
Mitsubishi D700 FR-D740-036-EC
KEB Homag 10.F0.R11-4A09
Lenze P063FB05C0RV6P
Dino-Lite AM4815ZTL
Siemens 6SL3210-5BE31-1CV0
Festo DNC-125-1500-PPV-A-200K8-SA
Landis & Staefa NICO N NICO-N NICON 0343850129
Siemens 6FX2001-5QE25 / 599 516-03
SEW MTF11A007-503-E20A-20/S12A
Danfoss VLT6000 VLT6003HT4B20STR3DLF00
SEW MTF11A007-503-E20A-22/S12A
SEW MTF11A003-503-E20A-20/S12A
MTS Temposonics TTM-RB-M-1500-R
Murr Elektronik MVK+ MPNIO DI8 DI8 IRT 55528
Siemens Simatic IP243-3 6ES5243-1AA13
Danaher Motion Kollmorgen Servostar 303 S3036 1-NA
INDRAMAT APRB02-02-FW
Siemens 6EC1050-0A
Omron CJ1W-PTS51
Siemens 6GK7443-5DX00-0XE0
Festo DGP-25-400-PPV-A-B
Datalogic DP600 SH842
DGDGardner-Denver Cooper Tools TMH 5112902
Rexroth CSB01.1N-SE-ENS-NNN-NN-S-NN-FW R911305276
INDRAMAT APRB02-02 APRB 02-02 257328 A00
Siemens 6ES5451-5AA13
Siemens 6ES5775-3AA11
Lumberg 0970
KEB Combivert 9.F5.GBD-YM00+13.E5.T60-A0F1
Kistler 4618A0 4090B02H2
SICK MSLZ MSLZ01-15031 MSLZ01-1503 1013771
Siemens 6SE9212-1CA40
INDRAMAT APRB02-01
Siemens 6SL3120-1TE15-0AA3
Siemens 6SL3120-1KE12-3AB2
Siemens Iskamatic A AAV11-2/6FQ1517-2A
Allen-Bradley Logix 55LSP 1756LSP B
Allen-Bradley Logix Pac 1756-L61S
Allen-Bradley Logix 5561S 1756-L61S
Mitsubishi MR-J2S-70B-U004
SEW Eurodrive Movitrac 3005-403-4-00
SEW Movitrac MC07B0055-5A3-4-00
Schmersal AZM 415-11/11ZPKF
INTORQ BFK4548-20E
Siemens 6ES7 151-8FB01-0AB0
Siemens 6SN1118-0DM31-0AA1
Siemens 6SL3224-0BE21-7UA0 + 6SL3224-0BB12-1FA0 + 6SL3255-0AA00-4CA1
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