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集散控制系統(tǒng)(Distributed Control System-DCS)集計算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項目中,對3個生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對各個生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對各裝置進(jìn)行監(jiān)視管理,及時了解各裝置的運(yùn)行情況,達(dá)到指揮及時和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡,可采集384點(diǎn)信號;7塊開關(guān)量輸出信號卡,可輸出112點(diǎn)信號;3塊模擬量輸入信號卡,可采集24點(diǎn)信號。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號;1塊模擬量輸入信號卡,可采集8點(diǎn)信號。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現(xiàn)場操作站,用點(diǎn)對點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對現(xiàn)場起到監(jiān)視作用。
BUSSMANN 170M6744/6745/6746/6693/6694/6747/6748/6695BUSSMANN 170M3666/3667/3668/3669/3670/3671/3672/3673
BUSSMANN 170M3708/3709/3710/3711/3712/3713/3714/3715
BUSSMANN 170M3739/3740/3741/3742/3743/3744/3745/3746
BUSSMANN 170M6608/6609/6610/6611/6612/6613/6614/6615
BUSSMANN 170M6708/6709/6710/6711
BUSSMANN 170M4758/4759/4760/4761/4762/4763/4764/4765
Bussmann FWP-32A14FI / FWP-40A14FI
BUSSMANN 170M8531/8532/8533/8534/8535/8536/8537/8538
170M6276 690V 1000A 170M6210
Bussmann FWH-40B
Bussmann 170M6814
Bussmann FWJ-70A / 100A 1000V
Bussmann 170M1420 200A 170M6808
bussmann 170M1372 315A
Bussmann 450SBMT 315SBMT
KRP-C-1900SP/2000/2001/2400/2500/3800/4500/6000SP
Bussman LPJ-200SP LPJ-500SP LPJ-225SP LPJ-250SP
BUSS KTN-R-225/250/300/350/400/450/500/600
BUSS FWP-20/25/40/50/63/80/100A22Fa
BUSSMANN FRS-R-600 FRS-R-300/400/500
Bussmann NH2-400A 500V 80NHG2B-690 250NHM2BI-690
Bussmann 170M5986
6MBI550V-120-50
6SY7000-0AD35
Bussmann 170M3965/3966/3967/3968/3969/3970/3971/3972
Bussmann 170M6020/6070/6170/6220/6021/6071/6171/6221
Bussmann 170M5008/5009/5010/5011/5012/5014
Bussmann FWH-400A FWH-500a FWH-600A FWH-700A FWH-800A
Bussmann 170M3208/3209/3210/3211/3212/3213/3214
BUSSMANN 170M5258/5259/5260/5261/5262/5263/5264/5265
Bussmann 170M3016/3017/3018/3019/3020/3021/3022/3023
Bussmann 170M3216/3217/3218/3219/3220/3221/3222/3223
BUSSMANN 170M3158/3159/3160/3161/3162/3163/3164/3165
Bussmann 170M1366/1367/1368/1370/1371/1372
Bussmann 170M1358/1359/1360/1361/1362/1363/1364/1365
Bussmann 170M3366/3367/3368/3369/3370/3371
BUSSMANN 170M3747/4695/4696/4697/4738/4739/4740/4741
BUSSMANN 170M5690/5691/5692/5693/5694/5695/5696/5697
BUSSMANN 170M3539/3540/3541/4531/4532/4533/4534/4535
BUSSMANN 170M5698/5699/5700/5738/5740/5741/5742/5743
BUSSMANN 170M3531/3532/3533/3534/3535/3536/3537/3538
BUSSMANN 170M4716/4717/4718/4719/4766/4767/4768/4769
Bussmann 170M6414
BUSSMANN 170M4536/4537/4538/4539/4540/5531/5532/5533
BUSSMANN 170M8539/8540/8541/8542/8543/8544
BUSSMANN 170M5608/5609/5610/5611/5612/5613/5614/5615
BUSSMANN 170M6658/6659/6660/6661/6662/6664/6665
BUSSMANN 170M3608/3609/3610/3611/3612/3613/3614/3615
BUSSMANN 170M3766/3767/3768/3769/3770/3771/3772/3773
Bussmann LPJ-45SP 600V LPJ-35/40SP
Bussmann 170M6013
Bussmann 170M6276
FWH-1400A FWH-1600A
Bussmann 250FM
A50QS600-4Y A50QS700-4Y A50QS800-4Y A50QS900-4Y A50QS1000-4
Bussmann/ NH00 125A 500V120KA gG/gL 125NHG00B 315NHM2B-690
BUSSMANN 315NHG2B 80/160NHG00B 250NHG1B 500NHG3B
BUSSMANN FWP-50Ba FWP-20B/30B/35B/40B/60B/70B/80B/100B
bussmann 25/80NHG00B-690 (gG/gL) 10/50NHG000B-400
BUSSMANN FWX-100A FWX-40A/45A/70A/80A/175A FWX-1500AH
A70Q35-4 A70Q40-4 A70Q50-4 A70Q60-4 A70Q70-4 A70Q80-4
Bussmann BS88 240V 6A-900A
170M3621/4823/4981/4391/4491/4611/5142/1320
A70QS200-4 A70QS250-4 A70QS300-4 A70QS350-4 A70QS400-4
Bussmann ANN-40/50A 125VAC 10A-800A
A70P35-4TA A70P40-4TA A70P50-4TA A70P60-4TA
Bussmann 170M6205 630A 1250V /170M4983/4393/6819
BUSSMANN 315SBMT/450SBMT
A70P125-4TA A70P150-4TA A70P175-4TA A70P200-4 TA
A70P450-4 A70P500-4 A70P600-4 A70P700-4 A70P800-4 A70P900-4
A70P450-4TA A70P500-4TA A70P600-4TA A70P1000-4 A70P1200-4
FF300R12KT3 FF300R12KT4 FF300R12KE3 FF300R12KS4
PS21A79 PS21A7A PS21A78-E PS21A76 FAN25060
6SE7090-0XX84-0KA0
FWP-900A FWP-1000A FWP-1200A
FWP-450A FWP-500A FWP-520A FWP-600A FWP-700A FWP-800A
A50QS1200-4Y
A70QS35-4 A70QS40-4 A70QS50-4 A70QS60-4 A70QS70-4 A70QS80-4
A70QS125-4K A70QS150-4K A70QS175-4K
A70QS90-4 A70QS100-4 A70QS125-4 A70QS150-4 A70QS175-4
A70QS450-4 A70QS450-4K A70QS500-4K A70QS600-4K A70QS800-4
A70QS450-4 A70QS500-4 A70QS600-4 A70QS700-4 A70QS800-4
A70P70-4 A70P80-4 A70P90-4 A70P100-4
A70P225-4 A70P250-4 A70P300-4 A70P350-4 A70P400-4
SKT760/18G
FWP-70B FWP-100B FWP-125A FWP-160A FWP-175AFWP-200A FWP-225A
FWP-250A FWP-300A FWP-315A FWP-350A FWP-350A FWP-400A
FWH-600A FWH-700A FWH-800A FWH-900A FWH-1000A FWH-1200A
A50QS100-4Y A50QS75-4Y A50QS150-4Y A50QS200-4Y A50QS300-4Y
A50QS225-4Y A50QS400-4Y A50QS350-4Y A50QS500-4Y A50QS450-4Y
FWH-325A FWH-350A FWH-400A FWH-450A FWH-500A FWH-520A
A70P35-4 A70P40-4 A70P50-4 A70P60-4
A70P225-4TA A70P250-4TA A70P300-4TA A70P350-4TA A70P400-4TA
RTAC-01
ABB ACS510/ACS550 SMIO-01C
FWH-35B FWH-50B FWH-60B FWH-70B FWH-80B FWH-100B FWH-125B
FWH-150B FWH-175B FWH-200B FWH-225A FWH-250A FWH-300A
A50QS35-4Y A50QS40-4Y A50QS50-4Y A50QS60-4Y A50QS75-4Y
A70QS350-4 A70QS400-4 A70QS500-4 A70QS600-4 A70QS700-4
A70QS200-4 A70QS200-4K A70QS225-4 A70QS250-4 A70QS300-4
A70Q90-4 A70Q100-4 A70QS125-4 A70QS150-4 A70QS175-4
A70P125-4 A70P150-4 A70P175-4 A70P200-4
A70P70-4TA A70P80-4TA A70P90-4TA A70P100-4TA
A70P275-4 A70P275-4TA
ZP2500A2500V
3ASC485506E19
PD10016A
JEAN MULLER 800A/690V R3087241 900A/690V R3087441
SKKH570/18E SKKH570/16E
3NE4333-6B 3NE4333-0B
CU320-2DP 6SL3040-1MA00-0AA0
ACS800 BAMU-01C ABB
74103-845-51 1336-QOUT-SP25A AB
ABB ACS800
KPX1800-42 KPX 1800-42 1800A4200V
SKKT162/16E SKKT162/18E
160MT120KPBF 160MT160KPBF
FD800R17KF6C-B2
TD500N18KOF TD570N16KOF
Ferraz A70Q150-4
Ferraz A15QS1000-4 150Vac/dc 15QS800-4IL A15QS3000-128
Ferraz FD20GB100V50T CC1051 CP GRB20 127 50 D100GRB050VI
PC273UD11C14CTF 11URD K302229(L300735) J302228 / Y300884
Ferraz A720T2E-1 2A 7.2KV A720T1E-1 A500T/A720T
Ferraz A240R-2R A480R12R-1 A072B1DARO-5R/6R/9R/12R
Ferraz A072F2D0R0-18/24R A072B1DARO-2R A072B2DARO-24R
Ferraz Shawmut A50QS250-4 A50QS300-4
Ferraz/DN00UB69V80D1L A330257 100D1L/B330258 125D1L/C330259
Ferraz Shawmut A70QS80-22F
DN17GB69V63 6.9 gRB 17 D08/63 Y220982 75/Z220983 80/A220984
DN00GB69V16D1L W33027 20/P330247 25/Q330248 32D1L/R330249
KP91400-24 KP9 1400-24 1400A2400V
FZ2400R17HP4-B29
MDC-X-200-15
CATELEC CTT220GK12 CTT220GK08 CTT220GK06
A070UD33LI1100/1250 S300235 T300236 A060UDLI2000 J301078
A070UD33LI500/550/630/700 K300228 L300229 M300230 N300231A07
Ferraz A4J60 A4J31~60 61-100A 101-200A 201-400A 401-600
Ferraz A70P125-4TA A70P90/200/225-4TA A50P250-4TA
Ferraz A072F1D0R0-6R 170A 7.2KV / A072B2DARO-18R
Ferraz A4J100 A4J200
Ferraz A15QS2500-128IL A15QS3500-128IL
Ferraz BS217UT69V110 B099959 BS217UT69V150 C099960
Ferraz DNOOGB69V100L A330234 125L/B330235 160L/C330236
Ferraz/DN00UD10C40/50/63/80L G076412 H076413 J076414 C075534
DN17GB69V35 S220977 40/T220978 45/V220979 50/W220980 55/X220
PD70FG160 PD70F160 PD90F160 PD90FG160 PD110FG160 PD110F160
T223002 NH1AM69V250P-2 A200790 NH1AM50V315P-2
NH1AM69V125 NH1AM69V160 NH1AM69V200 NH1AM69V224
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