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集散控制系統(tǒng)(Distributed Control System-DCS)集計算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對3個生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對各個生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對各裝置進(jìn)行監(jiān)視管理,及時了解各裝置的運(yùn)行情況,達(dá)到指揮及時和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時性。首先對自控程度較高的3個單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡,可采集384點(diǎn)信號;7塊開關(guān)量輸出信號卡,可輸出112點(diǎn)信號;3塊模擬量輸入信號卡,可采集24點(diǎn)信號。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號;1塊模擬量輸入信號卡,可采集8點(diǎn)信號。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現(xiàn)場操作站,用點(diǎn)對點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對現(xiàn)場起到監(jiān)視作用。
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Intelligent Instrumentation EDAS-2008M-1
HNL A93-021-04/C
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AP Tech AP1010SM
OMRON E3L-2RC4
Siemens 6ES5 453-8MA11
Yaskawa Electric SGMP-01U314CM
AMAT Applied Materials 0100-00360
Nihon Koshuha WDK-029NX58S1
Aerotech MXH50-D-16M
Tosoh 805-140-TM-62R-192
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Varian 0391-F4156-301
Fuji Seiki BV-4AX0-HF
409909-P4-ECH2
Yaskawa V0SH
Yaskawa SGMAH-01AAA21
Kikusui Electronics PMC18-2A
Ulvac Technologies ST-Z-K-001
DRC Dynamics Research C40012
Glemco 90188A Ion Source Body QIII AMAT 0040-50527
SE-7042 2552X
SMC NCDQ2B125-UIA97
Delta Design 1941692502
Horiba STEC SEC-7330M
Phillips 471-65981
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Tylan General CMLA-21
DNS Dainippon Screen 630300367
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Kniel System-Electronic 313-102-04 .04
NSR-S205C
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Yaskawa Electric JANCD-NBB31B
MKS Instruments 103250028
Tazmo 4S064-548
Mitsubishi MR-J2S-10A-PQ108T023
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CRS-3000
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ASM Advanced Semiconductor Materials 02-146250-01
Nikon 4S013-223
61340-03
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Lam Research 853-012350-002-J-LLFDR
AMAT Applied Materials 0190-24484
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Heraeus 90153451
Sanyo Denki 103-7501-7020
Nikon 4S018-884-A
Ulvac Technologies 310003B3
ASML 4022.470.0891
Panasonic WV-CP412
Millipore FC-260
Nikon 4S017-037-1
Opal 70512360100
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Ultratech Stepper 03-20-01967
Nikon VFU-X80S
ESI Electro Scientific Industries CKA 64390
Huntington A00-1545-A
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02-146040-01 H2
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MKS Instruments Conical Reducer Tee ISO63 to ISO80
Edwards NGW73000
Computer Recognition Systems TRK2/3
Fine Suntronix SUP-E30H-CM
AMAT Applied Materials 0240-41706
Nikon 1-642-950-13
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Nikon 4K177-955-2
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Lam Research 715-007469-002
Kniel System-Electronic 313-102-04 .04
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Oriental Motor SMK216A-GN
GE Fanuc IC693UDR005LP1
TDK TAS-IN6
Vaisala HMPNIK-S2-A1P0A2EE12C1N1A
ASML 4022.470.0891
Edwards NRY0DN101US
Ziatech ZT8820B
Tazmo 4S064-548
Balluff MicroPulse BTL-5-PI-M1143-R-KA05
Anelva H13-1798
AERA FC-980C
Verteq 1069347.3
Parker 71-023382-10
ASM Advanced Semiconductor Materials 02-146250-01
Nikon 4S007-608 NSR-S202A
Lambda LRS 54M-24
RF20H RF Power Products 660-093816-001
Lam Research 853-012350-002-J-LLFDR
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Aera FCPIR981C4VX9THA
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Mitsubishi MR-J2S-40A-S12
Delta Design 1657925-501
TDK FAW24-6R0
Xycarb Ceramics 575699-5
KLA Instruments 710-657231-20 NSC2
Mitutoyo 09AAB215
AMAT Applied Materials 0021-17972
Millipore FC-2900V
Sony DXC-930
TEL Tokyo Electron D116049
ASM 02-196093-01
Panasonic MSM3AZA1N
Oriental Motor PH265L-04
KLA Instruments 710-658909-001
Brisk Heat UASM12012RSN-187
Inficon BGG19250
CTI-Cryogenics 8043074
Ultratech Stepper 03-20-02567
Materion Microelectronics 7105330
J&M Instruments VLP30100SSX N2
Varian Semiconductor Equipment E11288510
Hamamatsu HC124-21
Hitachi PM02-1
ASM Advanced Semiconductor Materials 73055-72435
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AP Tech AP1210SM
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Nikon 4S008-152
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Evans Components NB-GL-8C-200-XX
Varian 108384004R-2
STEC SEF-4500M
Aera TC FC-985CT-BF
Finish Thompson VKC80VST348
Mykrolis WGMSA1HRU
TeleFrank 013501-171-27
Hitachi 201M1
Horiba H488828B
DS Techno Co. S3T40542
Lam Research 716-011624-005
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Panasonic MSM152A2D
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Tylan General CMLA-21 853-017643-003-F-C139
ECI Technology TLA7334-02
Parker 45200944EV SQ420E-50FS8FMPMEV
D125663
GSI Lumonics E11-13209-7
Orbot Instruments 710-25201-DD
Lam Research 716-028721-281
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TEL Tokyo Electron 3281-000091-1
Mitsubishi NV50-FAU
SMC ITV2030-31N2N4
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UNIT Instruments UFC-1660
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Tylan FC-2900V
Celerity UFC-8165
AMAT Applied Materials 0010-20422
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Parker 45300332EVPM
Texas Microsystems 10813
ASM Advanced Semiconductor Materials 1008-148-01
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Clean Sciences 15-262478-00
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EM-071T
Texas Instruments 52045-312
DNS Dainippon Screen 2VC12556
Poly-Flow Engineering EA-019
Seren IPS 9500160000
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注:聯(lián)系我時,請說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!