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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時(shí)間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場起到監(jiān)視作用。
Endress + Hauser RMA42 RMA42-AAC EMA42-1082/0HWH harms + Reversible MPS9173c
S?lzer S608-SE4154
Euchner ZSB2B4G05C-C2044
Siemens 1FK7042-5AF71-1EH5
Schneider Electric ELAU PACDRIVE MC-4/11/01/400
Johnson Controls XP9103 XP-9103-8304
Bender SUE487
Bosch CC10.2INC1V24/20MA
Bender SUE487
Allen Bradley MPL-B330P-SK22AA
Siemens TELEPERM 6DS1211-8AA
Rexroth HCS02.1E-W0070-A-03
IFM Efector 100 ID0013 IDE2060-FBOA
STEG Meier Temperature Control HS-35/M1
R + S riccius + stroschen Modular Plus 19.0200-LS
Leybold EV 25
Siemens S5-105R 6ES5905-3RA11
IFM Efector refexlichttaster OT5013
Beckhoff ZK4000-2210-2100
Herion Norgren 2491201
Mayser SL/w 27571
Siemens 6ES5 254-4UB21
Sick C2000 C20S-120104A11 1016596
Rexroth dbete - 52/315G24K31M 900936987
Sauter Nova 230 EYL 230 F010
Baumer Thalheim ITD 70 a 4 Y15
Lenze EVS9321-EK
Rexroth VT-swma - 1-10/V0/0 R900942541
Digi Table AR 402/M
Moeller ZW7-160
Moeller Inverter DV6-340-5K5
Siemens sitrans 7MF4433-1DA22-1PC7-Z B11+Y01-Y21+C11
Festo DGSL - 25-30-Y3A
Siemens 6GK1 901-0AA00-0AA0
PEPPERL & FUCHS VISOLUX EDM120-2440
Panasonic/Matsushita MBMP 5A2EBC
Siemens Sinamics 6SL3210-1NE17-7AL0
Norgren buschjost 8349010.0000
OMRON sti EC-S2
SMC ITV2030-13F3N-Q
Systems Helmet Wooden Digital Input 700-321-1BH02
DGD CMS CMS 3.0 CMS3.0 5V S104382
Siemens Simodrive 6SC6120-0FE00
Schunk PWG130B
Festo DSL-16-100-270-P-S2CC-KF
Siemens 6SN1123-1AA00-0BA2
Siemens Servo Motor 1FK7032-5AK71-1DHO
Festo dfm-32-40-p-a-gf
Bently Nevada PWA 140072 04 B 3500/45
Siemens Simatic S5 6ES5 312-5AB41
Schneider Electric 170ADI74050 114753
Schneider Electric SH30703P02F2000
Siemens 6ES7 317-2AJ10-0AB0
Parker Hauser EMD Netherlands-S CPX 4500S F3/S1
Klockner Moeller EBE 239-S
KUKA 339-89.261.153 339-89.261.154
Datalogic DS2100 DS2100-1000
Rexroth MSK050B-0600-NN-M1-UG1 - NNNN
Voestalpine TMS 31S1 402189/04a
Mavilor Motors Servo Motor BS055A.00.010N.00
Bender SUE487
Klockner Moeller EBE297.1
Siemens M74003-A8350 M74003 A8350 E01
Phoenix Contact PSI GSM/GPRS Modem/RS232 2708630
Siemens simadyn 6 DC 2022-8 AC
Norgren SPC/000046/440 MTS DNC-440 RH-M-0440M-D93-1-I101
Wenglor Universal Light Switches UC66PA3
Bender IR 470 lyrb - 4016
IFM Power Switch ZB0029
ABB CI801 3BSE022366R1
Voestalpine TMS 31P1 402130/04b
Siemens Simatic S5 -110 6ES5 417-7AA21
Datalogic DS45A L-R2
Allen-Bradley 1794TB3
Lenze 8200 Vector E82EV302_4C
Woodward 701A
Allen-Bradley 2090-cdnfdmp-S30
Indramat ECODRIVE DDS03.1-W050-DS01-02-FW + DSS
Turck FLDP-IOM 1616-0001
Klockner Moeller EBE275.2
IFM Efector 160 LK3123 LK0472A-A -00
Blum 87.0634-051-A10
Hartmann & Braun sensycon 14226-0-2641100
Fireye EB-720
Turck fdnp-ES88-TC
Rexroth Indramat DKC11.3-100-7-FW + FWA-ecodr
Kuhse Ed 11 KSY11
Siemens G33928-T2755-C001-B0-0036
VIPA SSN-BG81 E-Stand: 09 + 376-0AA11
Allen-Bradley 1734
Kollmorgen SERVOSTAR 343 S30301-NA-ARM9
HWH harms + Reversible MPS9173
Schmersal AZM 200SK-T-1P2PW-2568
Heidenhain EXE 804
Vermestechnik MDC 3090A-L
Beckhoff AM3041-0E21 AKM41E-ANC2DB00
Lenze AC Tech ESMD 371X2SFAXX2R22
Festo SLT-16-80-P-A
Schunk PGN + 125-2
Johnson Controls P74FA-9700
Siemens Simatic S7 6ES7 317-2AJ10-0AB0
Bender SUE487
Festo SLT-16-80-P-A
Schunk PGN + 125-2
Johnson Controls P74FA-9700
Lenze ecses 004C4B
Mushroom C-PC-PAP-3
Rexroth MNR: 0517 515 002
BALLUFF Micropulse BTL5-S112-M0700-P-S32
ASM position sensor WS12-375-R1K-L05
Carl Zeiss TVM 70
Schneider Automation TSXASR401
Lenze servo drives 9400 E 94 Ashe 0134 a 22
Bently Nevada 146031-02
Yaskawa Electric CACR-UP20AAA R10228-128-10
FRAKO EMA 1101 EMA1101 55-02600
Siemens Sinumerik 6FC5210-0DF31-2AA0
Siemens TELEPERM M 6DS1613-8BB
Eurodrive MDX61B0014-5A3-4-0T
Hirschmann Mike Flash A103 815C
Kamstrup Multical 601 67C1202F1442 + 65-S - Baaa - 442
Siemens 3RK1903-3BA00
TR Electronic CE100M CE 100-M 100-00083
Siemens Simatic S5 6ES5955-3NC41
Telco PA 11 B 303T
Siemens 6FX1122-2AB02
Beckhoff CP2912-0000
Harting 6188-201-0293.00
SAE Electronics FW-10-6
Sieb & Meyer SEF 29.39.64
Endress Hauser TC15 TC15-H1B2Y2E0HA12Y
Endress Hauser TC15 TC15-H1A2Y2C0HA12Y
Siemens Sinec 6GK1 543-1AA01
Gysin GPL 052-2S/29:1
Pfeiffer Vacuum Type: AVC 016 PA
Allen-Bradley 2094-BM02-S
Siemens Sinumerik 6FX1127-3AF00
Siemens C79451-Z1038-U9
Siemens Sinumerik 6FC5110-0BB01-0AA0
Siemens Simatic S7 6ES7461-1BA00-0AA0
Siemens 6GK1143-0TA00
Rather awake Orff wdgi 70B-12-2048-AB-H24-SI6
SMC MHS3-20D
Siemens 6ED1052-1MD00-0BA8
Rexroth ECODRIVE CS DKC01.3-018-3-MGP-01VRS
AEG Kanis Type 102
Siemens 6ES7421-7BH01-0AB0
Allen-Bradley MPL-E230P-EJ42AA
Moeller nzms 4-40 nzms 440 25-40A
VIPA SSM-BG81 E-Stand: 09 + 376-0AA21
Keb 14.56.A80-4008
Siemens Simatic S7 6ES7 322-1BL00-0AA0
BALLUFF BNS 813-D10-R16-100-55-FE-0428
Autovac 360 42700
MES MSR1-1
Euchner MGB-L1-ARA-AA1A1-S1-R-111071
Dunkermotoren GR63X55
Siemens 3VF3111-5EQ71-0AC1
Heidenhain ERN 170-5000 343 792 -01
CEAG PEPPERL + Fuchs LB 4002 GHG 127 0000a
BALLUFF BDG 6360-0-10-30-3600-65
Siemens Simodrive 6SN1123-1AA00-0BA1
Schunk PHE40 300980
Wieland WT 2,5 58.503.0055.0
Endress + Hauser Eco-Graph RSG20-61AB1AA
Jahns Hydraulic MTO-4-4-AVR200
IFM Efector Opto OG0013/OGT
Lenord + Bauer Gel 260C-N000000A001 GEL260C
Euchner TZ1LE024SR6
Siemens 6XV1 820-7BN50
Allen Bradley BULLETIN 100-D115 100S-D115ED22C
Eurodrive MC07A015-2B1-4-00
Siemens Simatic S5 6ES5526-3LF01
Siemens ecofast 3RK1303-6ES84-3AA3
Eurodrive movisafe UCS11B 18222366
Allen-Bradley 1756-OB32
Siemens 6ES7313-6CF03-0AB0
Festo IFB9-03
MKS MASS Flo Controller 2179BO1314CG1BV
Allen-Bradley 140U-H2C3-C30A
Festo DSM-32-270-CC-A-B
Sommer Automatic VE14-B
Gysin GPL 052-2S/16-1
PEPPERL + Fuchs SVM10-2015 102390
IFM Efector 110 G1502S
Kries Energy Cavin IEC 61243-5
ESR Pollmeier mididrive BN6617.1542.1285
ASM WS12-2500-R1K-L10-SAB2
Danfoss OMM 32 EM 151G5043
Rexroth Bosch 0608800073
Siemens Simodrive 6SN1118-0DM23-0AA0
Siemens Sinumerik 6FX1122-8BD04
TWK winkelcodierer CRE 66-4096 G24 K C01
Siemens 6ES5 951-7ND41
Siemens Simatic S7 6ES7 317-2AJ10-0AB0
Siemens C79451-Z1038-U9
Siemens 3RK1303-6ES84-3AA3
Siemens 6FC5114-0AB01-0AA0
Siemens iskamatic an AMD11-1/6FQ 1241-1A
Siemens iskamatic B FA11 6FQ2321-0AE
Siemens iskamatic B BZ01/6FQ2905-0A
EGM XL000.367.81.00
Safety Control INES A2-TU-30-625-1
Rexroth 3842527865
Rexroth indradrive M HMS01.1N-W0036-A-07 - NNNN R911295324
Siemens Simatic S5 6ES5340-3KA11
Siemens Simatic S7 6ES7 341-1AH02-0AE0
E + H Endress + Hausser Eco-Graph RSG20-61BA1AA
Siemens Simodrive 6SC6170-0FC50
Endress + Hauser EH Eco-Graph RSG20-31BA1AA
Siemens Sinumerik 6FC5203-0AB10-0AA0
Rexroth dbet - 61/200G24K4V 901000846
Lenze EVS9323-ES
RTK Rule Engineering Re 3460
CAPTRON CAT-530-21G7/VA-214
KSB Wheel 220 mm 40004094
Siemens 1FT50421AF714EHO-
Voestalpine TMS 31N3 402636/04
Sauer Danfoss AC drives for Battery Supply Division-TA 48/075
Neugart Planetary Gear WPL 90-10
Allen-Bradley 1791DS-IB16
Banner MSR2424Y
Rather awake Orff WDG-DPB-1213-C100-0CC
Siemens Coros OP15-C1 6AV3515-1MA20-1AA0
Alpha GEARBOX SP100-MC2-20-151-000
Atlanta 50139002
Siemens 6SE6420-2UD22-2BA0
ABB 2CMA139027R1000
Rexroth indradrive FC FCS01.1E-W0003-A-04
Fanuc AC Servo Motor A06B-0522-B031
MTS Temposonics R-Series RPS0025MD631P102
Rexroth Indramat SERVO MOTOR MAC063A-0-RS-3-C/095-B-0/S001
Siemens Simatic S5 6ES5436-7LB11
KEYENCE FU-16
Watt Tronic 7S4
Mushroom PSS CPU 3 301064
Siemens TELEPERM M 6DS1322-8BA
BALLUFF BIL0002 BIL ED0-B010P-02/30-S75
VIPA SSN-BG81
ESR BN 6646.2335 BN6646.2335 K5-P2-G1-E1-S9
Kniel Power bsü 5.10 No. 222-000-21
Bird Bevel Gear ML050 I = 4,0 467477/288082
Mannesmann Rexroth VT5008 VT5008-12 R5 #4 00010661
Sew Eurodrive MTA11A-503-S213-M01-00
Sick C40S-1803CA010
Euchner MGB-L1-APA-AA6A1-S5-L-114237
Dalsa CCD image capture technology CL-E1-0512S-136M
IFM SI5004
Festo dpzj - 25-50-P-A-KF-S2
Festo CP10-VI 10P-10-4A-AE-R-V-4M+ZH-F
Siemens Simatic S7 6ES7 924-0CA00-1AB0
Lauer PCS 095
Vega SW74
Klaschka BVLG 7/20-3
Siemens ISF50-03B
T + R Electronic IE60
Schleicher SMS1006
Lenord + Bauer Gel 293-V-000100L011
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