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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Kollmorgen S700 S70602Lenze Multi Drive Highline E 94 amhe 0034 + SM100 + MM330
KEITHLEY 2600-ALG-2
Heidenhain PLB 550
Festo vzqa-C-M22U-15-GG-V4V4N-4
Kollmorgen DBL2M00080-03M-000-S40
Siemens Simodrive 6SN1118-0DM31-0AA0
Bird MPRN 050 MPRN 050 300305
Endress Hauser Fmc 470 Z FMC470Z
Siemens Sinamics 6SL3525-0PE27-5AA1
HMB FIT/1SC31/50KG
Rexroth 3842999898
Siemens Simatic S5 6ES5 430-4UA14
Adstec IF1100 DVG-IF1100 002-BU
Sick MLG MLGS 1-1040F521
Kübler D8.3A1.0050.A333.0000
Kalinsky DS2-010
Schmersal ZS 73 W ZS73W 73.9.42.0.01
Sensopart V10-OB-A1-C
Siemens Simatic S7 6ES7 138-4HA00-0AB0
M?nninghoff 668213 Type: 581.13.2.3
Allen Bradley Kinetix 5500 2198
Bird MPG 01 MPG01 513579
Bosch Rexroth 4 wrae 10E60-22/G24K31/A1V
Schunk PWG 170-B
Kollmorgen PLAINUM DDL MC0300512001
Siemens Simodrive 6SN1146-1AB00-0BA0
Fraba posital GmbH Type: 5812-4096-YBB1DPE3PG
Eurotherm 3216L 3216/AL/VH/LRXX/R/XXX/G/GER
Allen Bradley 173DIB16M12M12
Fanuc A20B-2902-0374/01A
Dehn blitzductor BXT ML2 BD 180
Siemens Sinumerik 6FC5303-1AF13-8AA0
Siemens 6SE60 80-0BA10
Indramat DDS02.1-W200-D + DSS1.3 + DLF1.1 + FWC-DSM2.1-ELA-01V09-MS
BALDOR SERVO MOTOR BSM80B-133AA G2999001
Keb Combivert F4 13.F4.F1G-4I00
Eugen Hensle MTS 441
Kollmorgen DBL2H00040-03M-000-S40
Allen Bradley BULLETIN 1756 1756-A7
Siemens Simatic S7 6ES7 321-1CH00-0AA0
Schunk SRU+20-W-180-3-4
Festo MS6-LRE-1/2-D7-PI-SK5
Vibro-Metre ACM 215 204-215-000 -101
Siemens 6ES5 762-2CS11
KUKA inze 37/2
Pilz PNOZ mm0.1p 772001
Eggs Electronics LME6G
Phoenix Contact IBS ISA SC/RI LK No. 2721659-11
Siemens Simatic S5 6ES5312-5AA31
Lard SCP-F8-25-RP-VD
Schrader Bellows Inline Valve P/N N35544001
ABB Bailey NTCL 01 6636997D1 JM9.8041.039
Phoenix Contact Interbus IBS STME 24
IPF PR430170
METRONIX Cooper Power Tools ARS 2102
Pilz PNOZ mm0.1p 772001
Eggs Electronics LME6G
Siemens Simatic S5 6ES5312-5AA31
Lard SCP-F8-25-RP-VD
Schrader Bellows Inline Valve P/N N35544001 2460
ABB Bailey NTCL 01 6636997D1
IPF PR430170
METRONIX Cooper Power Tools ARS2102
Datalogic Matrix 210 212-001
Siemens iskamatic B EU12/6FQ2512-0A
Rectus 72 1.4305
Schleicher UBK 16E 10D/16A (D) 31409850
Tecnoingranaggi Riduttori BGT 800.1.5.10'.14.30.SK.80.100
Allen-Bradley MPL-B310P-MK24AA
Klockner Moeller NZM6-125
Euchner TZ1RE024RC18VAB-C1937
Turck BL67 2 RFID A + BL 67 PG-DP + BL67-B-2M12
Lenze Geared motor SSN31 -1 PVOH - 056C21
Siemens 3RV1341-4MC10
CEAG Cooper Crouse-Hinds GHG 137 2041C4046
Room MKS2505AK-21
Bürkert 0142 a 20,0 FKM PV 0142A20
Endress + Hauser Memo-Graph RSG10-B111A21FA
Festo FDG-25-600-P-KF-GK
Peter Electronic Versi Brake VB 400-40
Rexroth R200129314 KWD-025-FNS-C0-H-0
Indramat DSS 1.1 DSS1.1 109-0785-4B14-06
SmartScan 183E903 413879
Lenord + Bauer Gel 260C-00000B701
Festo CPX-M-FB33 548755 + Vppm - 6TA-L-1-F-0L10H 542222
E. Dold GD9013
Wenglor FT05PB
Siemens 6SE3012-6BA00
WAGO 750-342
Sew CMP63L/BP/KTY/AS1H/SB
Beckhoff AX2513-B200 S403AM-EN-520
Kuhse CPU 68000 9603.1-3
Siemens Simatic S7 6ES7 331-7PF01-0AB0
BALLUFF until C-603-025... - 03-ST1
Baumer Thalheim TD 70 a 4 Y16 2048
Schrader Bellows Inline Valve P/N N355-46-046
Tippkemper IRL-201-E
Allen-Bradley 140U-D6D3-C15
Bosch NT 1 NT1 1070071376-101
Prominent dmtaw 050R10D0000
Siemens Simatic S5 6ES5941-7UB11
Phoenix Contact PSI Data/Fax/Modem/RS232 2708203
Siemens Simatic S5 6ES5941-7UB11
Phoenix Contact PSI Data/Fax/Modem/RS232 27 08 20 3 2708203
KEBA D1456E-2 D1456E2 E-16
Fanuc IC670PBI001-BF
Endress + Hauser Liquiline M CM42 CM42-CAA 000
Festo SLT-16-30-A-CC-B
Keb 12.F4.C1D-4M00
Sew Eurodrive Movitrac MDS60A0022-5A3-0T
Baumer Electric BDH 16.24K5000-L0-A
SMC EX250-SDN1
Leuze Electronic BCL45R1F100
Keb 13.F5.MDD-Y0P0
Siemens Simatic S5-95U 6ES5 095-8MD01
Schmersal AZ 200ST2-T-1P2P
Rexroth HM20-20/250-H-K35
Siemens Micromaster 440 6SE6440-2AD27-5CA1
Jetter JX2-CNT1SSI
Siemens iskamatic B EU62/6FP1701-0A
Siemens Simatic S7 6ES7972-4AA00-0XA0
Siemens 6AV7764-0AA04-0AT1
Magnetic TLG10-AA22A-000
Siemens Simatic S5 6ES5 941-7UA13
BALDOR BPS20-300-60-40
Siemens Simatic S5 6ES5451-4UA14
Leuze Electronic GF 3000/4LS-VA GF3000/4
NORDAC SK 500E-370-323-A
Kuhse COM Interface Card 68000
B&r AC114-3 8AC114.60-2
Fuji Electric FVR-E11 FVR2.2E11S-4EN
Murr Elektronik 85469
Atlas COPCO TENSOR DS7 D312-DS7
Moeller xioc - 4AI-2AO-U1-I1
Sew Eurodrive Profibus Module MQP32D
Lust VF1202S.G10.FB
WAGO 834-1103
Beluk BLR-cm 06
BALLUFF Micropulse BTL5-S115-M0250-P-S32
Alpha GEARBOX LP 050-MO2-25-111-000
Sew Eurodrive Movitrac FSC12B 18240453
Room Group MKS2005AK
Woerner Delta BS 10-200
Kollmorgen SERVOSTAR Seidel 601 S60100-SE
Beacon SR Vel SR Vel 220VAC/24VUC 5-100sec
Albright SW63-4 24V
Gefran PK M 875 L XL0191
Bauer IDENT OIS L ZE.L.XE.I1.42 oisl.CL.100T120.0501
Identix F.S.V20
ìr ? UCP 1000 2IBT9UXT0001
Siemens Simatic S5 6ES5 944-7UB21
Festo CPV14-VI
Curtiss-Wright Type 153 - 4666630
Siemens Simatic S7 6ES7 331-7KF01-0AB0
IFM Efector 500 PN5022 PN-100-SBR14
Fischer Differential Pressure Switch DS1105VA01
SMC MXQ20-20C
Lika rotacod Encoder AM112/100AZW
Allen Bradley 1746-NIO4V
Festo MVH-5/3G-1/8 B-VI
Meto-fer MD 12D/180H-01-39
GROSCHOPP WK1100302
Festo DGP-25-220-PPV-A-B
Siemens Sinamics 6SL3130-1TE22-0AA0
Beckhoff EK1521
Sick STR1 SASU 0AC5 STR 1 SASU 0AC5 1072709
Festo EMMS-AS-70-S-LS-RS
GEORGII KOBOLD KOD 346-1A MB KOD346-1AMB
PEPPERL + Fuchs NDP-KE2-8E2
Phoenix Contact IB ST 24 BDI 8/4 2750808
Schneider Electric ME4zrt 17072
Siemens iskamatic B VZ11 6FQ2451-0B
Rexroth dbet - 61/350YG24K4V R901065546
KH 3/38
Schunk OSE-B22-0
Fleischmann ME16-P I/R1
Festo MS6-SFE-F5-AGD-P2I-M12
CEAG Cooper Crouse-Hinds GHG 137 2041 C 4046/A2701
BALLUFF BGL0008 BGL 0008 BGL 120A-002-S49
Siemens Simatic S5 6ES5955-3NF11
Engelhardt Rack 10678
Deublin 355-000-222
Deublin 355-000-223
Siemens 32.1570.121-14
Allen-Bradley SLC 500 1746-BAS
Rather awake Orff wdgi 70B-12-2048-AB-H24-SI6
Siemens 3TF47 22-5MF4
Albright SU60AB-2258
Bosch A24/2 output 044309-104401 1070 044305 -115
Rexroth VT2000
Siemens iskamatic B VU 11 VU11 6052 125910 .01
TRS TR-system technology MAI-4-016-005 +/- 20mA 700-00032
Methrom ll UNITRODE 6.0259.100
Siemens Simatic S5 6ES5 430-4UA14
Waldmann Mtal 3 S Mtal 3S 112567066 - 00520942
Schmid B-TI 1000/4,0-480DS BTI10004, 0480DS
Schunk GM 100
Bosch 0810001957 081WV10P1V1016WS024/00CSD36D
Siemens iskamatic B EU 31/6FQ2531-0B
Siemens iskamatic an ABM11-2 6FQ1205-2B
Bosch 0810001957 081WV10P1V1016WS024/00CSD36D
Siemens iskamatic B EU 31/6FQ2531-0B
Siemens iskamatic an ABM11-2 6FQ1205-2B
Siemens iskamatic B V012. -2 6EM3226-0D
Festo DGSL - 25-50-C-Y3A
Rexroth 0510 645 004
Schunk KAS-19B-K-90-C
Siemens Simatic S5 6ES5450-6AA12
FANAL ESA 3000 D ESA3000-D-44
Beckhoff SERVOSTAR AX2526-B200 S406A-LB-520
Bosch Desi 20-K-DP
Pyrotenax B/HSQ1M2500
Endress + Hauser MyPro CLM431-A1B2MA
Boiler Sonic Control 395-125
IFM Electronic PN3004 PN-010-RBR14
Klockner Moeller OUT-410
Siemens mm 420 6SE6420-2UD13-7AA0
Phoenix Contact FLT-CP-3C-350
Dunkermotoren GR53X58
Bosch A24/2 output 044309-104401 044305-104303 044305-115401
Bosch A24/2 output 044309-104401
Endress + Hauser Cerabar M PMC41-RE25H1C11P1
Eaton Hydraulic Motor 406-90-0025
Witten Stone Alpha LP 090S-MF1-10-0G1-3S
SMC ITV2030-33F3N3-Q
Allen-Bradley 1771-IBD
PEPPERL + Fuchs K-System KFD0-CS-Ex2.52
Tippkemper ILD-201-S-024-14
TR Electronic CE 65M CE65M BG-TUR-CE644P-09
Sew Eurodrive PSBF 222 DS56L/TF/RH1M/SM10
Siemens 3VA2325-5MN32-0AA0
Ascon Mesa DTC-2/PFD/K4/04/RA/MMS
SMA sibsg 4-12 40-69312
Moeller NZM4-XR208-240AC
CEAG Cooper Crouse-Hinds GHG1372041C4996 A2701
Lenze 8200 Vector E82EV152_4C000
Walther Precision LP-032-0-WR533-11-2
Sick CLV210-0000
SMC MSQB 30L2
Festo valve Island cpasc 1-VI S602 P000068
Siemens Sirius 3RT2046-1NP34
Parker Lucifer EPP3JC41U90310X23
Festo valve Island MPA-ASI-VI
IFM Efector 500 PN7007
Berger Lahr CPD1702F10S1
Lenze DIGITEC controls 107AT24641
WAGO 750-562 2AO 0-10V
Sew MDX61B0014-5A3-4-00
Festo 8715 DFO-25-500
Pulse XT40 XT40.482
Euchner NZ1VZ-538E3VSE04-M
GE General Electric FGH46AA400NLF
Siemens Sirius 3RT2046-1CL24-3MA0
Klockner Moeller OUT-410
Guards Village Opus II OP220000
Rexroth MNR: 3842532680 FD: 201
Leuze OMS1/100 SSI OMS1/100SSI 50032810
Leuze RK 92/4-300
Vegetable Flow Meter Plastic 130T087854
Schneider Electric ELAU PACDRIVE MC-4/11/03/400
Weidmüller WPE 1.5/ZZ
PH HORN 001.0000.2201
Siemens 2GF6111-8AA
Siemens 6PA1102-1BC
Bizerba ST No. 10370777
Intorq Lenze BFK458-06N
SMC SI DEVICENET EX250-SDN1 + 8 x VVQ1000-10A-1
Rexroth 0510 725 085
Cooper MEDC Type DB7 - 24C-D
Mini Clix Connector MSNI 4pol. 1,52ZFK 8h 8591/176-08-3001
Siemens 6ES7 138-4FB04-0AB0
Hydac 4WE6JS01-24DG/V
Carl Steel 7200 0800 00
Rexroth SIGMA 1PF2G223/016RA01MS
Keb Homag 09.F0.R01-4A08
Siemens TELEPERM 6DS1212-8AB
Beckhoff AX2523-B750 S403A-SE-520
Airmasters 10024XS
Carl Steel 7200-00
Siemens 6SE6440-2AC23-0CA1
B&r X20DC2395
注:聯(lián)系我時(shí),請(qǐng)說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!