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集散控制系統(tǒng)(Distributed Control System-DCS)集計算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項目中,對3個生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對各個生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運行,急需對各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對各裝置進(jìn)行監(jiān)視管理,及時了解各裝置的運行情況,達(dá)到指揮及時和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡,可采集384點信號;7塊開關(guān)量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統(tǒng)運行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現(xiàn)場操作站,用點對點方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對現(xiàn)場起到監(jiān)視作用。
Indramat DSS 1.1 DSS1.1 109-0785-4B14-05Siemens 1FT6034-1AK71-3FH1
Bauer to-AF 10.380
Lenze Servo SPL42 -2 gvcr - 047C22 + SPL42 -2
Lika Electronic AM607/100PN-12-RL0,5/SXXX
Lenord + Bauer Gel 262AV-02420A03
Lika rotacod Encoder AM607/100
Siemens 6ES5312-5CA22
Sew Eurodrive MFP32D/Z23D
Vues AM256D-0R0F-W020-0
Festo DGP-25-250 - ppva-B
Kobold DUK - 11G9HC34PR
Phoenix Contact PLC-OSC-230UC/24DC/2
MKS MASS Flo Controller 2179BX14CG1BV
Sick C4000 C40S-0404CA010
Rexroth 1517 222 472 15172 22472
Hübner Berlin OG 60 DN 2048
Witten Stone TP 010S-MF2-16-0B1-2S
Siemens siprotec 7UM62 7UM6225-5EB92-3CB0/EE
Tug E 540
Wilo Strato Eco 25/1-5
Siemens 6SL3224-0BE21-7UA0 + 6SL3224-0BB12-1FA0 + 6SL3255-0AA00-4CA1
Siemens Simodrive 6SN1118-0DG23-0AA0
Hager EV 100
IFM Electronic LK3023
Sauter Motor Drive A44WO F001
Allen Bradley Guardmaster Spartan PG11 36002
Hirschmann ecfl 2-bfoc 943 353-021
Siemens Simatic Panel PC 677b 6av7872-0be20-1aa0
Siemens 3RS1705-1FW00
BBC Veritron GCB 0532R2
Pyrotenax B/HSQ1M2500
Rexroth MSM030B-0300-NN-M0-CC1
Danaher Motion DBL2M00080-BR2-000-S40
Siemens TELEPERM M 6DS1000-8AA
Sematic SDS DC PWM sdsdcpwm B157AAUX01
TWK Elektronik CR105 - 4096 R24 E04 557111
Siemens 6ES5470-4UB11
Mushroom PSS DI2O T 301112
Mushroom PSS CPU 3 psscpu 3 301064
Allen Bradley 160-AA04NSF1
Weidmüller IE-SW-BL08-6TX-2SC
Simenes SIMATIC S7 6ES7 952-1Ak00-0AA0
BALLUFF BIS00LW to 00LW up to M-402-045-002-07-S4
Siemens TELEPERM M 6DS1901-8BA
Rexroth MSK061C-0600-NN-M1-UP1 - NNNN
Jokes Man Spring Support FSP 04.100 FSP04.100
Siemens Simatic Panel PC 677b 6av7872-0be20-1aa0
Sew Eurodrive Movitrac MC07B0055-5A3-4-00
Hydac 4WE 6 J S01-24DG/V
Siemens Sirius 3RW3016-1BB14
Siemens Simatic S7 6ES7 145-4FF00-0AB0
Siemens Simatic Net 6GK7443-1GX11-0XE0
Vahle SMG-SEM 202 0955211
Lenze EVS9330-EPV004
Siemens SIMATIC PC BOX 820
REO Elektronik REOVIB MFS 068
Lenze SSN25 -1 PDCR - 045C21
Kaijo 231458A-1/4
Siemens OP 15-C2 6AV3515-1MA22
ESR Pollmeier Mister 6929.3572-D0060-U3-N45-G01-A0B-MS-P0-S0
Siemens Sirius 3RT1034-1BB44
EURODRIVE INVERTER MM11C-503-00 + MM11D-503-00/1/BW1/P
Siemens Simatic Net 6GK5 208-0BA00-2AF2
Nordson EFD LLC 7015340
Siemens SIMOCODE 3UF1202-1AA00-2 3UF1 202-1AA00-2
Siemens simadyn D SE23 6DD1681-0CD0
Festo com-ST-C5 -1
Festo mfhe - 3-1/2-5-SA
Albright SW63-6 36V
Lenze emf2111ib-v531 00409933
Beckhoff AX2503-B750
Sommer Automatic GP410N-C
KEM Küppers TGM025.0-STD-E.PN10-1A
Allen-Bradley Micrologix 1200 1762-L24BWA
Schneider Automation TSX A250
Schunk lirax MLS-05-58-15-RS
Norgren pneumatic cylinder RA/8063/25/UF+UR
Lenze 8400 MOTEC E 84 dgdvb 11242GS 13351431
Bosch Rexroth IndraControl V VPP40
Sartorius WZ523-CW
Festo dpzj - 10-50-P-A-S2
Wenglor SG2-30IS120C1
THK 15V2SS + 1157LY HU612536
Allen-Bradley Micrologix 1200 1762-L24BWA
Schneider Automation TSX A250
Schunk lirax MLS-05-58-15-RS
Norgren pneumatic cylinder RA/8063/25/UF
Lenze 8400 MOTEC E 84 dgdvb 11242GS
Bosch Rexroth IndraControl V VPP40
Albright SW84B-440T
Sartorius WZ523-CW
Festo dpzj - 10-50-P-A-S2
Wenglor SG2-30IS120C1
THK 15V2SS + 1157LY HU612536
Siemens Simatic S5 6ES5 985-0AA11
Siemens 6GK5208-0BA10-2AA13
Siemens Simatic S5 6ES5301-5AA12
Siemens Simatic S5 6ES5741-0AA31
Allen Bradley 1492-FB2C30-L
Voestalpine TMS 31A3 402155/04B
Sew HF 004-403
Allen-Bradley 1769-IQ32
Witten Stone TP 004S-MF2-20-0B1-2S
Siemens Sinumerik 6EV3055-0BC
Allen Bradley Servo Motor-MPL-B420P-MK22AA
Siemens Sinamics 6SL3120-1TE23-0AA1
Siemens Simatic S7 6ES7 141-1BF31-0XA0
Siemens Simatic Panel PC 670 6AV7725-3BA00-0AD0
Festo CPV-14-VI 18210 8x CPV14-M1H-5LS-1/8 161360 + 162544 + 162545
Siemens 6FX8002-5DA01-1AC0
GE Fanuc A20B-2901-0942 A20B-2901-0942/02A
Bender PRC487 B92042000
HWH harms + Reversible MPS9173
Festo vmpa-KMS-H 5333198+18x
Rexroth R254000128 R150221041
Sew Eurodrive movimot MM11D-503-00/1/BW1/P21A/RB1A/MFI
Siemens Simatic S7 6ES7 972-4AA00-0XA0
Rexroth hydraulics 4WMM 10 J31/F
SMC EX260-SPN1
SMA indexed - 14 40-59024
Mobile Electronics GmbH DSE 055 034
Kollmorgen AKM22C-ANCNR - 00
Siemens 1FT6034-1AK71-4FH1
DUNGS LGW 150/3 LGW150/3 212811
ABB PS FBPA 1SFA896312R1002
Siemens Simatic S5 6AV1903-0BA01
Siemens 7MF1564-3AC00-1AA1
Siemens sitrans 7MF1564-3AD00-1AA1
Danfoss inverter 0,37kW (400V) VLT ? FC-302PK37T5E20H1XXXXXXSXXXXA0BXCXXXXDX
Festo SLT-10-10-P-A
Leuze Lumiflex PM 2 PM2 50029088
Siemens Simatic S5 6ES5430-4UA14
Flender ATB Loher 2E2R-20230-015
Siemens 3RK1303-6BS74-3AA3
KEBA D1323F E -7
Feas Type: PS2U15024
Berger Lahr vrdm 368/50LNB00
Indramat DDS02.1-W100-D
Siemens Simatic S5 6ES5456-4UA12
Brittle VAS115R/NK
Wenglor SG2-30IE165C1
Siemens SIC modules (COM1) 6SU5471-0AA00
MD00R-02-0045
Siemens Servo Motor 1FT 5062-0AC71-1-Z
Force Computers SYS68K OPT-1 SYS68K/OPT-1
Haas Laser 18-06-70-00
Siemens Simatic S5 6ES5 314-3UA11
Witten Stone alphira 060-1
WAGO 750-324
Fraba posital GmbH Type: 5812-4096-YBA1DPE3PG
Siemens Simatic S5 6ES5 312-3AB31
Schneider TeSys LUB32
MITSUBISHI Melsec FX2N-32MR-ES
Rexroth Bosch R005529134 R036030000
KROHNE DK32/K1/S
Baumer Electric ondm 20P34/407199
BALDOR SERVO MOTOR SD 15-40 - A2-A10 // SD1540A2A10
Perske... began PKO-210-050-D068
Siemens Simodrive 6SN1123-1AB00-0CA2
Schunk PGN+50-2 as
Siemens C79451-A3477-A1
Beckhoff BK3010
DGD NT NT2.0 NT 2.0F S104061
Sew Eurodrive movidyn MAS51A015-503-50
Rexroth HCS02.1E-W0028-A-03 - NNNN
NSI KSTP 105S44-RDS1
Nordmann Tool SEM-68000
SMC MXS25TF-40-X9
Indramat Def 1.1 109-0785-3A16-06
Lika Electronic rotacod Encoder AM112/100AZ
Kuhse knae 9408 knae 9408 ufv Art. NR. 2W44U57001
Wetron TBE 6.11 TBE 6.11-V1-R1
Schunk SRU + 20-W SRU20-W
CS Type 12 PTB04
Mushroom PSS DI2O Z 301109
OMRON cj1w-od232
Fuji Electric FVR-E11 FVR4.0E11S-4EN
Siemens 6SL3211-0AB12-5BA1
BALLUFF Micropulse BTL5-S115-M0500-P-S32
Rexroth 4WRZ 10 E25-3X/6A24NZ4/M
Schneider Electric Altivar 930 ATV930U30N4
Sick C2000 C20E-135304A12
Siemens Simatic S5 6ES5752-0LA52
Gefran GFX4-30-0-2-F-0
Diem Electronique PBC311NB
Bosch SG-A0.002.091_03.010
Siemens Simatic S7 6ES7 315-2AG10-0AB0
Lenze Servomotor sdsgars 063-22
Rexroth MSK040B-0600-NN-M1-UG1 - NNNN
OMRON 3G3MV-A4040
Festo CPV14-GE-DI01-8
Lenze servo drives 9400 E 94 Ashe 0174 B 22 PMNN-S0244N
PEPPERL + Fuchs Ultrasonic-sensor type: UC500-30GM-1U-V1
Siemens Trunking MCU 8PV5640-0BA10
Sew Eurodrive MC07B0150-5A3-4-00
Rexroth Bosch 0608 740 103 06087 40103 S-010-S-A
Sauter NOVA Link 174 EYY174 F101
Siemens 6SE6420-2UD22-2BA0
Siemens Simatic S7 6ES7148-4EA00-0AA0
BALDOR SERVO MOTOR BSM80A-275AAX
BALDOR SERVO MOTOR wbsm 80B-275CA
Siemens 6SE6440-2UC23-0CA1
Danfoss VLT TYPE 2010 195H3101
WITTUR Servo Drive WVD34.010.W
Mattke Antriebstechnik RX320R1300
Siemens 3VF5211-2BK41-0AC1
Bosch SERVO MOTOR SR-A2.0020.030-00.000
Krones servomotor DSC 056 KS64U40-5
Allen-Bradley 1756-M02AE/A
IFM Efector 500 PN8024 PN-010-RBR14
Leuze FRK 85/4-800
Siemens 3RB1246-1QB20
Mushroom P1MV UB400V3AC
KEYENCE LV-S31
FLATMAN FB 150
ABB SACE TMAX T4H 250 1SDA054047R1
Aqua metro contoil ? Classic Illustrated 25 FL 130/25 VZO25FL130/25
Siemens Simatic S7 6ES7 315-2AG10-0AB0
Siemens 6ES7 315-2AG10-0AB0
Compur 5360 363
Siemens Simatic s5 6ES5 470-7LC12
Indramat BTM03.1-NA-TA-TA-SA-UA-TA-2EA-FW
Siemens TELEPERM 7NG1900-4BD45-1
Bosch PC P401 P 401 048381 -203401
Lenze servo drives 9400 E 94 Ashe 0174 B 22 NNNN-S0244HX0051
Endress + Hauser FTL372
Norgren 8020865
Hydac MSL2A2.0/315/4570/MSL2A2.03154570
PEPPERL + Fuchs EG8-T-4HF
Indramat BTM03.1-NA-TA-TA-SA-UA-TA-2EA-FW
Siemens TELEPERM 7NG1900-4BD45-1
Bosch PC P401 P 401 048381 -203401
Lenze servo drives 9400 E 94 Ashe 0174 B 22 NNNN-S0244HX0051
Endress + Hauser FTL372
Norgren 8020865
Hydac MSL2A2.0/315/4570/MSL2A2.03154570
注:聯(lián)系我時,請說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!