FAGIMA,坐落于著名的基安蒂地區(qū)附近,處于佛羅倫薩和錫耶納之間的托斯卡納區(qū)中心地帶,是一家已有超過(guò) 40 年歷史的專業(yè)制造機(jī)床的工廠。公司致力于發(fā)展和研究科技方面的投資,與此同時(shí),注重創(chuàng)新和關(guān)注機(jī)床每一個(gè)細(xì)節(jié),使得FAGIMA公司多年以來(lái)能夠茁壯的成長(zhǎng)。
Located in the in the heartland of Tuscany, close to famous Chianti area, between Florence and Siena, FAGIMA is specialized in manufacturing machines since 40 years. Targeted investments in development, research and technology, combined with ideas, intuition, detailed feasibility studies of the particular requests have allowed FAGIMA to develop during the last years.
公司投入大量人力物力與資金,使得研發(fā)設(shè)計(jì)部能夠不斷地設(shè)計(jì)出新滿足市場(chǎng)需求的機(jī)床產(chǎn)品,保證了FAGIMA的市場(chǎng)競(jìng)爭(zhēng)力。從最初對(duì)產(chǎn)品規(guī)劃的分析,到最后機(jī)床產(chǎn)品在生產(chǎn)過(guò)程中可能出現(xiàn)的問(wèn)題提出的可行性解決辦法,F(xiàn)AGIMA公司提供給顧客許多的選擇方案。專業(yè)的技術(shù)工程師團(tuán)隊(duì),不斷尋求設(shè)計(jì)要求和顧客需求之間的平衡點(diǎn)。運(yùn)用專業(yè)軟件設(shè)計(jì)機(jī)床,賦予了我們產(chǎn)品的靈活性,研究出了各種為客戶量身定制的解決方案以供客戶選擇。寬敞的工作車間能夠方便實(shí)現(xiàn)對(duì)大型工件的加工,每一個(gè)加工環(huán)節(jié)都確保了產(chǎn)品安全性能的最高規(guī)格,最終實(shí)現(xiàn)機(jī)床產(chǎn)品的高質(zhì)量生產(chǎn)。
Thanks to their recognized quality and reliability, FAGIMA machines are gaining a remarkable position in the worldwide market. A R&D department, correctly equipped for the necessary activities, develops day by day ideas and new solutions to maintain the competitiveness required by the market. Starting from the analysis of the project, verifying the feasibility of a range of solutions, FAGIMA releases the sale offer leaving to Customer the choice among several options. Such flexibility is granted by a qualified technical team of engineers who, looking for the right combination between design requirements and Customer needs and, supported by the most suitable software tools for mechanical design, develops any possible customized solution. Adequate workrooms rightly equipped for the handling of big components, grant the realization of the final product, respectfully of the highest
由經(jīng)過(guò)專門訓(xùn)練的高素質(zhì)工程師對(duì)機(jī)床進(jìn)行組裝,質(zhì)檢部門對(duì)其進(jìn)行嚴(yán)格檢查,確保機(jī)床內(nèi)部參數(shù)與機(jī)械動(dòng)態(tài)性能相匹配。在FAGIMA股東們的不斷努力下,在多年以前就已取得由意大利IG(意杰)認(rèn)證股份有限公司頒發(fā)歐盟ISO 9001:2008質(zhì)量認(rèn)證。公司所取得的成就要?dú)w功于對(duì)每個(gè)工藝環(huán)節(jié)的嚴(yán)格把關(guān),同時(shí)展示出工程師們對(duì)工作的熱情。
Appropriately trained employees proceed with care during the assembling stages and, team leaders’ check, ensures the mechanism and the automatism comply with in-house tests parameters. Thanks to Owners’ commitment, since several years FAGIMA has achieved the certification UNI EN ISO 9001:2008 released by Istituto Giordano. The optimum results are direct consequence not only of the observance of strict working procedures, but also of the enthusiasm manifested by employees for their job during working stages…
優(yōu)質(zhì)的售后服務(wù)是FAGIMA的一大特色。 在所有機(jī)床安裝調(diào)試最為重要的階段,熟練的技術(shù)人員會(huì)及時(shí)對(duì)顧客提供其所需的幫助和支持。
The After Sales division represents an added value for FAGIMA. Skilled and dynamic technicians are ready to grant all the needed support and assistance in the most important stages of installation and start up of machines.
此外,公司的零部件倉(cāng)庫(kù)確保了世界各地的顧客在需要進(jìn)行機(jī)床零部件替換和維修時(shí)的存儲(chǔ)量。為了更好的做好我們的售后服務(wù),F(xiàn)AGIMA公司的工程師團(tuán)隊(duì)會(huì)到世界各地去對(duì)當(dāng)?shù)氐墓こ處熯M(jìn)行機(jī)床的專業(yè)培訓(xùn),F(xiàn)AGIMA擁有自己的銷售團(tuán)隊(duì),并且在全世界有十四家合作公司。
Moreover a spare parts warehouse ensures to Customers all over the world the availability of the most requested material and parts for replacement or repair.As further support, FAGIMA may provide high level training and maintenance programs for machineries, through a dedicated technicians team available to travel on Customer site all around the world. FAGIMA is directly represented by its own sales department and supported worldwide by 14 partners.
二、技術(shù)說(shuō)明TECHNICAL DESCRIPTION
JAZZ R 5AX是一款能夠滿足所有高動(dòng)態(tài)和非常復(fù)雜工序加工的一款通用型5軸加工中心。
The Universal working centre JAZZ R 5AX, was created to satisfy any kind of need for high dynamic and remarkably complex process.
基架是專門為銑床制定的DMP工藝制成,它是一種具有阻尼振動(dòng)和高性能的復(fù)合材料鑄件。(DMP:一種新型礦物質(zhì)鑄件,現(xiàn)階段歐洲先進(jìn)機(jī)床生產(chǎn)中所采用的一種鑄件)
The base frame is made through DMP process specifically developed for milling machine. It is a damping-vibration composite material, a high performance mineral casting.
在機(jī)床的底座上設(shè)計(jì)了兩種加工模式的工作臺(tái),其中一個(gè)是固定式工作臺(tái),第二個(gè)是搖籃式旋轉(zhuǎn)工作臺(tái)(C+B軸)。
The machine is built on a structural base where there are the two main working supports, one being the fixed table and the second being the tilting rotary table (axis C + B).
承載立柱的滑鞍裝配在底座的線性導(dǎo)軌上,由滾珠絲杠與導(dǎo)軌組成的傳動(dòng)系統(tǒng)來(lái)實(shí)現(xiàn)X、Y軸的移動(dòng)。主軸(可選配電主軸)安裝在Z軸的滑枕支架上,并再次使用滾珠絲杠結(jié)構(gòu)來(lái)進(jìn)行運(yùn)動(dòng)。
The X axis is assembled on a carriage that is moved by a screw assembling on linear rails; on this carriage the Y axis RAM is mounted. The movement of this is by the same system, ball screw and linear rails.The spindle (opt. electro spindle) is fastened in a structure that is fixed frontally to the RAM onto the carriages of a third set of linear rails and again moved by a ball screw (Z axis).
該機(jī)型沒(méi)有裝配平衡缸,確保了機(jī)床高速運(yùn)行的動(dòng)態(tài)性能。
There is no balance cylinder fitted in order to guarantee high dynamic machine speed.
在滾珠絲桿的上端安裝了一個(gè)安全制動(dòng)器來(lái)保證了Z軸的安全性能。
Safety levels are guaranteed by an integral safety brake with the screw axis.
刀庫(kù)被固定在機(jī)床的立柱側(cè)邊,標(biāo)準(zhǔn)型號(hào)有ISO40或BT-40(可選)或HSK-63型號(hào)(可選)。
The tool magazine is fixed on the base in standard version with ISO40 or in version BT- 40 (optional) or in the version HSK-63 (optional).
機(jī)床的工作區(qū)域由不銹鋼內(nèi)防護(hù)包圍保護(hù)。
The working area of the machine is enclosed as standard via vertical protective bellows.
主要特點(diǎn)
MAIN FEATURES
Ø 高靈活性;
High flexibility
Ø 寬大的防護(hù)門便于裝載工件;
Large frontal door for an easy loading;
Ø 簡(jiǎn)潔的結(jié)構(gòu)設(shè)計(jì);
Simplicity in the construction and for intervention;
Ø 刮板式排屑器;
Scraping chip conveyor;
Ø 40刀位刀庫(kù)(標(biāo)配)或60刀位刀庫(kù)(選配),具有更快的換刀速度;
40 positions tool magazine (STD) or 60 positions tool magazine (OPT) with fast change;
Ø 側(cè)門自動(dòng)裝載加工工件裝置;
Lateral door for automatic loading of machining parts;
三、技術(shù)參數(shù)TECHNICAL FEATURES
行程STROKES
X軸Axis |
mm |
750 |
Y軸Axis |
mm |
600 |
Z軸Axis |
mm |
30+550 |
固定式工作臺(tái)行程STROKES ON THE FIXED TABLE
X軸Axis |
mm |
600 |
Y軸Axis |
mm |
600 |
Z軸Axis |
mm |
30+550 |
主軸的鼻端和工作臺(tái)之間的距離 |
mm |
30 |
Z軸總高Total light Z axis |
mm |
580 |
重量WEIGHTS
機(jī)床總重量TOTAL WEIGHT OF THE MACHINE |
Kg |
7500 |
定位精度和重復(fù)定位精度POSITIONING ACCURACY AND REPEATABILIY
所有軸的定位精度Positioning accuracy on all axis |
mm |
0,025 |
所有軸的重復(fù)定位精度Repeatability accuracy on all axis |
mm |
0,015 |
線軌和絲桿LINEAR GUIDES AND SCREWS
4傾斜面滾筒接觸式線性導(dǎo)軌 |
axes |
XYZ |
X, Y, Z 軸進(jìn)給 Axis feed |
m/min |
30 |
加工進(jìn)給Work |
m/min |
15 |
加速度Acceleration |
m/s2 |
2,5 |
X / Y / Z軸絲桿直徑x螺距 |
mm |
Ø50x30 |
安裝雙重鎖緊螺母 |
N° |
2 circuits |
數(shù)控?fù)u籃式旋轉(zhuǎn)工作臺(tái)BRS 600mm
CNC TILTING ROTARY TABLE BRS MM 600
該工作臺(tái)的兩個(gè)軸安裝了高分辨率編碼器;工作臺(tái)上可以選裝液壓/氣動(dòng)控制的工裝夾具。
This table is prepared for installation of high resolution encoders on both axis. They can also be equipped with hydraulic/pneumatic distributor for the control of any workholding equipment installed on the table surface.
此外,該旋轉(zhuǎn)臺(tái)可以選擇安裝雙向支撐結(jié)構(gòu),加強(qiáng)了穩(wěn)定性和負(fù)載能力。
Moreover the rotary table can be equipped with an optional frontal support to guarantee more stability and increased loading capacity.
旋轉(zhuǎn)軸(C)
ROTATING axis (C)
工作臺(tái)上允許的最大重量 |
Kg |
300 (opt 350) |
工作臺(tái)尺寸 |
mm |
600x600 |
C軸運(yùn)動(dòng)范圍(工作臺(tái)旋轉(zhuǎn)) |
|
0-360° |
C軸最大速度旋轉(zhuǎn) |
rpm |
25 |
最大液壓制動(dòng) |
Nm |
1900 |
C 軸夾緊系統(tǒng) |
|
液壓 |
破裂壓力 |
|
70±10% |
電機(jī)傳動(dòng)比 |
|
120/1 |
電機(jī)編碼器的準(zhǔn)確度指標(biāo) |
sec |
±15 |
VDI 3441 編碼器的精度指標(biāo)(選配) |
sec |
±3 |
傾斜軸(B)
TILTING axis (B)
B軸運(yùn)動(dòng)范圍(傾斜度) |
|
± 110° |
最大速度 |
rpm |
25 |
B 軸液壓夾緊力 |
Nm |
3500 |
夾緊系統(tǒng) |
rpm |
液壓 |
破裂壓力 |
|
70±10% |
電機(jī)傳動(dòng)比 |
|
120/1 |
VDI 3441 編碼器的精度指標(biāo) |
sec |
±3 |
機(jī)械式直連主軸
MECHANICAL COAXIAL SPINDLE
機(jī)械主軸裝配電機(jī)型號(hào) |
|
ISO 40 - DIN 69871 |
刀具錐度夾持力 |
N |
7500±10% |
刀具裝卸形式 |
|
Pneumatic 氣動(dòng) |
功率(S6-40%) |
kW |
25 |
電機(jī)扭矩(S6-40%) |
Nm |
159 |
主軸最高轉(zhuǎn)速 |
rpm |
12000 |
主軸內(nèi)部空氣 |
|
STD |
主軸噪聲臺(tái)面的距離 |
min |
30 |
主軸外冷卻水 |
|
STD |
40刀位隨機(jī)自動(dòng)換刀系統(tǒng) IS0 40
RANDOM TOOL CHANGE 40 POSITION IS040
自行換刀系統(tǒng),伺服電機(jī)控制,能夠預(yù)選刀具,快速換刀。
Tool magazine type: servo-controlled, fastened around the column and turning with it; tool change with fixed location selection: TYPE RANDOM
刀庫(kù)被固定在機(jī)床的立柱側(cè)邊,標(biāo)準(zhǔn)型號(hào)為ISO 40。
The tool magazine is fitted on the base in standard version with ISO 40.
刀倉(cāng)容量 |
nr |
40 |
最大刀具直徑(相鄰刀位為空) |
mm |
75 (127) |
最大刀具長(zhǎng)度 |
mm |
300 |
最大刀具重量 |
Kg |
7 |
換刀時(shí)間(刀-刀) |
sec |
1,5 |
反應(yīng)時(shí)間 |
sec |
0,5 |
總重量 |
Kg |
200 |
注:聯(lián)系我時(shí),請(qǐng)說(shuō)是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!