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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。
SIEMENS SINAMICS 6SL3130-6AE15-0AB0Siemens Simovert VC 6SE7027-2ED61-Z
GE FANUC IC670GBI002H
Sauter ASF122 F122
ALLEN BRADLEY LOGIX 5555 1756-L55
SIEMENS SIMATIC ET200IS 6ES7 131-5RD00-0AB0
ALLEN BRADLEY 1394 1394-AM03
SIEMENS SIMATIC IPC 6ES7 648-0BB00-0XA0
SIEMENS SIMATIC 6ES7 972-0AC80-0AX0
SIEMENS IMPULS RELAY 5TT5 150
ALLEN BRADLEY SLC 500 1747-L532
B&R 5PC600.SX05-01?APC620
SIEMENS 5SY62 MCB C16 5SY6210-7
ALLEN BRADLEY 1757-SRC1
ALLEN BRADLEY VERSAVIEW 1950M 6176M-19VN
LENZE L-FORCE MCS 09H41-SRSB0-Z0D0-ST5S00N-R0SU
ALLEN BRADLEY MicroLogix 1500 1764-24BWA
SIEMENS SIMATIC CPU 948R 6ES5948-3UR23
OMRON K3RR-NB11D-C1
OMRON K3TH-TA11D-C1
KEYENCE OP-42370
ERO ELECTRONIC 3 1/2 DIGITAL INDICATOR TLX 335633
GE FANUC 44A729581-001 R03/3 44A729580-G01
SIEMENS 3UV91 32-0AB17
SIEMENS CPU 1510P F-1PN 6ES7 510-1SJ00-0AB0
SIEMENS 6ES7 412-2XG00-0AB0
Allen Bradley 1746-NO4V
IFM ELECTRONIC HEIDENHAIN RV1033 RV-2000-I05/L2 RV 1033
Siemens SIMATIC S7 6ES7 314-1AF10-0AB0
Siemens Simatic S7 6ES7414-3XJ00-0AB0
CONTROL TECHNIQUES UNIMOTOR 075U2B300BACAA075140
LENZE FORCE E94ASHE0024 E94ASHE0024A33NNPM
SIEMENS TELEPERM M 6DS1410-8BB
B&R X20CP1301
B&R 6PPT30.043F-20B
ALLEN BRADLEY 1768-ENBT
Siemens 6GF1018-3BA
SIEMENS TELEPERM XP 6DP9700-8AA
ALLEN BRADLEY SERVO MOTOR 1326AS-B330H-21-K3
OMRON NT3S-ST126B-E
SIEMENS ET 200B-32DO 6ES7 132-0BL01-0XB0
SIEMENS Field PG M4 6ES7 716-2DA15-0CA3
SICK DL100-22AA2101 1 052 690
PEPPERL FUCHS K-SYSTEM KFD2-EB.D2A.B
JVL AC SERVO MOTOR MAC800-D1
EWON eWONx005CD
PARKER PARVEX-MOTOR 428-134 RS230C1R1141
PHOENIX CONTACT PSI-REP-PROFIBUS/12MB 27 08 863
Allen Bradley 1606-XLS 1606-XLS480E-3
SIEMENS SIMATIC 6ES7 972-0AC80-0AX0
ALLEN BRADLEY LOGIX ANALOG ISOLATED OUTPUT 1756-OF6VI
SIEMENS SIMATIC 3SE2830-1XX20
Siemens SIMATIC S7 200 6ES7 231-0HC00-0XA0
B&R 2003 7IF361.70
OMRON E3S-AR91
SIEMENS PROFIBUS OLM/P11 6GK1 503-2CA00
KUKA KPC4 193973
SIEMENS SIMATIC CP343-1 6GK7 343-1EX21-0XE0
Honeywell XF821A
SIEMENS SIMATIC NET 6GK7 342-5DA01-0XE0
Siemens SIMATIC ET200S 6ES7138-4FB04-0AB0
SIEMENS SIMATIC 6AV6 647-0AF11-3AX0
VIPA 221-1BF00
Siemens Simatic COROS 6AV3 505-1FB12
Siemens Simovert VC 6SE7027-2ED61-Z
Sockelzusatz 454083
SIEMENS SIMATIC S7 200 6ES7 235-0KD00-0XA0
SIEMENS 6ES7135-5RB00-0AB0
SIEMENS SIMATIC IF 961-ENC4 9AC9 102-0AA01
B&R PS 465 3PS465.9
B&R X20CP1483-1
SIEMENS SIMATIC 6ES7 413-1XG02-0AB0
SIEMENS Simatic S7 6ES7 416-2XK02-0AB0
Allen Bradley CONTROL LOGIX 1756-IA16
ABB 07CR41 07CR41-C14
SIEMENS IF 960-H 6ES7 960-1AA04-0XA0
OMRON NX-ECC202 PLC 2PCS NX-ID4442 2PCS NX-OD4256
SIEMENS SIMATIC S5 6ES5 421-8MA12
B&R AUTOMATION BRCOMP1-0
BECKHOFF EK1100
B&R MAESTRO MCO2 HCMCO2-2A
OMRON G3NH-4075B
OMRON E3C-1
SIEMENS 6FX2002-2FC02-1AG0
OMRON 3G3MX2-A4007-E
B&R 5PC600.SX05-01?APC620
SIEMENS SIMATIC ET 200IS 6ES7151-2AA00-0AB0
BECKHOFF EL2008
OMRON E6B-CWZ3C-360
Honeywell T7421A1018
SIEMENS MOTORSTARTER 3RK1301-1GB00-0AA2
BECKHOFF EL1904
SIEMENS SIMATIC S5 6GK1143-0TB01
OMRON S3S-P10
SIEMENS SIMATIC 6ES7401-2TA01-0AA0
SIEMENS SIMATIC 6ES7400-1TA00-0AA0
Siemens Simatic AS3000 EM 6ES7 677-1ED60-0AE0
SIEMENS SIMATIC 6AV7881-4AC00-0BJ0
UNITRONICS IO-AI4-AO2
OMRON E3A-DS50K1
SIEMENS SIMATIC NET 6GK1502-2CB10
OMRON TL-X10B1-P1E
OMRON TL-X2C2-P1E
ALLEN BRADLEY MicroLogix 1500 1764-24BWA
UNITRONICS EX-A1
B&R PLC X20 AI 2622
OMRON TL-X10MY1-M4L
SIEMENS SIMATIC SPPA-T3000 6ES7 677-1ED10-0AE0
Johnson Controls M-9216-HGA-1R
ALLEN BRADLEY 1756-IF6I
SIEMENS 6XV1850-0BN20
SIEMENS ET 200L-SC 6ES7 131-1BL12-0XB0
OMRON G3NH-4075B
SIEMENS SIMATIC S76ES7120-0AH01-0AA0
SIEMENS SIMATIC ET 200IS 6ES7134-5RB50-0AB0
SIEMENS SIMATIC S7 326F 6ES7 326-2BF40-0AB0
SIEMENS SIMATIC FIELD PC M4 6ES7 716-1BA10-0BA3
BECKHOFF KL6771 MP-BUS
LENZE i550 0.37KW INVERTER I55AE137F10V1000LS
CONTROL TECHNIQUES UNIMOTOR 075U2B300BACAA075140
LENZE FORCE E94ASHE0024 E94ASHE0024A33NNPM
SIEMENS TELEPERM M 6DS1410-8BB
B&R X20CP1301
B&R 6PPT30.043F-20B
ALLEN BRADLEY ANALOG OUTPUT 1734-OE2V
BECKHOFF EK1100
SIEMENS SIMATIC ET 200L 6ES7 133-1BL01-0XB0
BECKHOFF EL2202
SEW EURODRIVE MOVIDRIVE MDV60A0110-5A3-4-0T
OMRON E5EN-Q3HMTC-500
SIEMENS 3VA9987-0UA10
ALLEN BRADLEY SERVO MOTOR 1326AS-B330H-21-K3
OMRON NT3S-ST126B-E
PHOENIX CONTACT D-32825
BECKHOFF KL3102
SIEMENS SIMATIC 6AV7881-4AC00-0BJ0
UNITRONICS IO-AI4-AO2
OMRON E3A-DS50K1
SIEMENS SIMATIC NET 6GK1502-2CB10
OMRON TL-X10B2-P1E
OMRON TL-X10B1-P1E
ALLEN BRADLEY MicroLogix 1500 1764-24BWA
UNITRONICS EX-A1
OMRON TL-X10MY1-M4L
OMRON TL-X10C2-P1L
SIEMENS SIMATIC SPPA-T3000 6ES7 677-1ED10-0AE0
Johnson Controls M-9216-HGA-1R
ALLEN BRADLEY 1756-IF6I
SIEMENS 6XV1850-0BN20
OMRON G3NH-4075B
SIEMENS SIMATIC ET 200IS 6ES7134-5RB50-0AB0
LENZE i550 0.37KW INVERTER I55AE137F10V1000LS
CONTROL TECHNIQUES UNIMOTOR 075U2B300BACAA075140
SIEMENS TELEPERM M 6DS1410-8BB
B&R X20CP1301 X20 CP 1301
ALLEN BRADLEY ANALOG OUTPUT 1734-OE2V
SIEMENS SIMATIC ET 200L 6ES7 133-1BL01-0XB0
BECKHOFF EL2202
SEW EURODRIVE MOVIDRIVE MDV60A0110-5A3-4-0T
ALLEN BRADLEY SERVO MOTOR 1326AS-B330H-21-K3
OMRON NT3S-ST126B-E
PHOENIX CONTACT D-32825
B&R AUTOMATION X20 CS 2770
BECKHOFF KL3102
SIEMENS 6FC5312-0FA00-2AA0
OMRON E3S-AR91
YASKAWA OMRON SERVO SGDC-20AJA
ALLEN BRADLEY PANELVIEW PLUS 7 2711P-T7C21D8S
ABB 07 KP 93 07KP93 GJR5253200R1161
Siemens?SIMATIC 6ES7 413-2XG00-0AB0
Siemens SICOMP KSP-COM294 6AR1343-0AA10-0AA0
ALLEN BRADLEY MPL-B430P-MK24AA
INTERFACE CONCEPT SIMATIC CPU-MPC860A 565/010/010 CPL-FIP/PCI 500/LCX/010
SIEMENS CPCI-SV533 6AR1306-0LE00-0AA0
SIEMENS SIMADYN CS22 6DS1660-0BD0
BECKHOFF BK3100 PLC, 1X KL9010, 1X KL2622, 1X KL9100, 2X KL1408
Allen BRADLEY STRATIX 6000 1783-EMS04T
SIEMENS ET 200B-32DI 6ES7 131-0BL10-0XB0
SIEMENS ET 200B-24DI/8DO 6ES7 133-0BN10-0XB0
SIEMENS ET 200B-32DI 6ES7 131-0BL10-0XB0
MITSUBISHI PT100 INPUT UNIT MODEL AJ65BT-64RD4
OMRON E3S-L16
B&R 5PC600.SX05-01?
B&R PP40 IF4 ECPP40IF4-01
BECKHOFF PLC CX1001-0011
SIEMENS 6FX2002-5DA01-1BE0
PILZ PB-1SK 444060 PB-1SK/60F/220Vac/1U
Siemens SIMATIC S7 400 RACK 6ES7400-2AJ00-0AA0
ABB XC08L1 24VDC 1SBP260102R1001
HUBA CONTROL 691.91710119
SIEMENS SIMATIC ET 200L 6ES7 132-1BL00-0XB0
BOSCH ASM 50-TA 053060-203
PHILIPS MMI 150 LAUER PCS095
SIEMENS SIMATIC 6ES7 972-0AC80-0AX0
SIEMENS ESM TP40 6GK1105-3AC00
SIEMENS SIMATIC ET200S 6ES7 151-8AB01-0AB0
SIEMENS MASTERDRIVES 6SE7021-6CS87-2DA1
Siemens Simadyn-D 6DD1 601-0AE0
Siemens TELEPERM M 6DS1731-8DC
AB 1756-OB16
SIEMENS SIMATIC 6ES5 242-1AA41
SIEMENS SIMATIC 6ES5 308-3UC21
SIEMENS SIMATIC 6ES5 524-3UA13
SIEMENS 6GT2801-4AB10 SIMATIC RF350R
OMRON E5GN-Q03P-FLK
B&R IPC 5000 C0028031
SIEMENS SCALANCE X108 6GK5 108-0BA10-2AA3
OMRON E5C2-R20P-D
SIEMENS SIMATIC 6ES7 153-2BA10-0XB0
SIEMENS SIMATIC 6ES5314-3UR11
OMRON E3A-DS50Z4-30
SIEMENS SMP16-EA219 6AR1302-0AF00-0AA0
注:聯(lián)系我時(shí),請(qǐng)說(shuō)是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!