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集散控制系統(tǒng)(Distributed Control System-DCS)集計算機技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計算機和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項目中,對3個生產(chǎn)單元已有的DCS和PLC進行改造,增加通信功能,實現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對各個生產(chǎn)單元進行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強監(jiān)控手段,確保各生產(chǎn)裝置的正常運行,急需對各生產(chǎn)單元和總調(diào)度室進行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對各裝置進行監(jiān)視管理,及時了解各裝置的運行情況,達到指揮及時和調(diào)度準確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡,可采集384點信號;7塊開關(guān)量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統(tǒng)運行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現(xiàn)場操作站,用點對點方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計算機通信。
SIEMENS SIMATIC S7 6ES7955-2AM00-0AA0SIEMENS MICROMASTER 420 6SE6420-2AD22-2BA1
SIEMENS SINAUT ST7 TIM 3V-IE 6NH7800-3CA00
SIEMENS SINAUT ST7 TIM 3V-IE 6NH7800-3BA00
SIEMENS TELEPERM D 6DR1520-0NN03-0MN0
Siemens SIMATIC S7 200 6ES7 221-1BF00-0XA0
SIEMENS MOBY D SLG D12S 6GT2 602-0AB00
SIEMENS MOTORSTARTER 3RK1301-1KB00-0AA2
ALLEN BRADLEY 700-HC22Z24 SER A 700-HN104
SIEMENS SIMATIC CP343-1 6GK7 343-1EX21-0XE0
BECKHOFF EL1018
ABB ACS355-03E-07A3-4
SIEMENS Siwarex FTA PLC 7MH4900-2AA01
SIEMENS 6AR1508-0AA26-0AA0
SIEMENS SIMATIC S5 6DD1640-0AC0
SIEMENS MICROMASTER 420 6SE6420-2AD22-2BA1
EAE ELEKTRIK MKP 0854-DATA
OMRON E3A2-DS70M4D-G
BECKHOFF KL9020
OPTO 22 SNAP I/O SNAP-OAC5-I
OMRON E5H E5H5-S41K-1
BECKHOFF KL3312
Allen Bradley L24ER CompactLogix 1769-L24ER-QB1B
PILZ PNOZ 24VDC 3S 1O 17753
Lenze Inverter Drives 8400 motec E84DGDVB22242PS
SIEMENS SCALANCE X308-2 6GK5308-0FA10-2AA3
Siemens SIMATIC S7 200 6ES7 214-1BC01-0XB0
PILZ PNOZ S9
Siemens SIMATIC S7 200 6ES7 235-0KD20-0XA0
Johnson Controls M9116-AGC-1N
ALLEN BRADLEY PANELVIEW 900 2711-K9C9
SICK WL27-3P2430 1 027 769
SIEMENS SIMATIC S7 6ES7 195-7HC00-0XA0
YOKOGAWA 6 Channel Recorder FX1006-4-2-L
OMRON E3JM-R4R4-G
ESA XS615XP0T73500
B&R PP41 4P3040.00-490
B&R?PROVIT 2200 5D2219.02
SIEMENS MOTORSTARTER 3RK1301-1KB00-0AA2
BECKHOFF EP2008-0001
SIEMENS SIMODRIVE 6SN1 118-0DG22-0AA0
SIEMENS SIMODRIVE 6SN1 118-0DG21-0AA0
Siemens SIMATIC S7 200 6ES7 231-0HC00-0XA0
SIEMENS SIMATIC ET200 6ES7 142-6BH00-0AB0
OMRON E3JM-DS70R4T-G
BECKHOFF KL3102
REXROTH VT-HNC100-1-20a/W-08-I-0/IBUS12
OMRON MY47N
SIEMENS SIMATIC SIMADYN CS12 6DD1660-0BA0
ALLEN BRADLEY 1606-XL 1606-XL480EP
SIEMENS SIMATIC SIWAREX R 7MH4 103-2AC01 LOAD CELL 7MH4103-2AC01
ANYBUS X GATEWAY AB7629-F
ALPHA LP 070-M02-50-111-000 ROTIO:50
SIEMENS SIMATIC 6GK1561-3AA02
ABB ROBOTICS ELMO SERVO MOTOR PS 60/4-45-P-LSS-4349
ALLEN BRADLEY 1732ES-IB8X0B8
Siemens Simadyn 6DD1640-0AC0
Siemens Simadyn 6GK1143-0TB00
ALLEN BRADLEY 2711P-RP2 SER C 2711P-RDB12C
Siemens TELEPERM M 6DS1411-8CC
DANFOSS AME 110 NL 082H8057
ALLEN BRADLEY PANELVIEW 900 2711-K9C9
Siemens SIMATIC S7 200 6ES7 235-0KD20-0XA0
SIEMENS SIMATIC S7 6ES7 195-7HC00-0XA0
OMRON E3JM-R4R4-G
ESA XS615XP0T73500
B&R PP41 4P3040.00-490
Siemens ET200S 6ES7138-4DF00-0AB0
SIEMENS TELEPERM XP 6DP1616-8BA
OPTO 22 SNAP I/O SNAP-ODC5R
SIEMENS SIMODRIVE 6SN1 118-0DG22-0AA0
SIEMENS SIMODRIVE 6SN1 118-0DG21-0AA0
OMRON MY47N
SIEMENS SIMATIC SIMADYN CS12 6DD1660-0BA0
ANYBUS X GATEWAY AB7629-F
SIEMENS SIMATIC 6GK1561-3AA02
ALLEN BRADLEY 1732ES-IB8X0B8
REXROTH hnc100 SYHNC100-NC1-22/W-08-I-0-E21-A014
Siemens Simadyn 6GK1143-0TB00
ALLEN BRADLEY 2711P-RP2 SER C
ALLEN BRADLEY 1606-XL 1606-XL480EP
Siemens TELEPERM M 6DS1411-8CC
SIEMENS 6ES7 953-8LJ30-0AA0
OMRON J7M-BM/TB-16
Harmonic Drive AG FHA-32C-50-H-C1024-SP
OMRON G2R-1A
SIEMENS SIMATIC 6ES7 952-1KP00-0AA0
OMRON E6B-CWZ3C-500
SIEMENS SIMATIC 6ES7 315-5AE83-0AB0
CISCO SYSTEMS WS-C2950SX-24-SMI
Allen Bradley 1394C-SJT05-C-RL
SIEMENS SIRIUS 3RW3014-2BB04
SIEMENS SIMOVERT VC 6SE7023-4EC61-Z
OMRON E2Q-N25MF3-G
B&R AUTOMATION DM 476 3DM476.6
SIEMENS SCALANCE X310 6GK5310-0FA10-2AA3
SIEMENS SIMATIC S7 6ES7 315-2EG10-0AB0
BECKHOFF KL1904
SIEMENS S7 6ES7 921-3AB20-0AA0
OMRON G3PB-445B-2-VD
OMRON E2Q2-N30MF3-G
B&R AI 780 3AI780.6 Rev.E0
KEB 09F5B3A-390A
SIEMENS SIMADYN 6DD2920-0AA0
SIEMENS OSM BC08 6GK1105-4AA00
ALLEN BRADLEY PANELVIEW 550 2711-K5A5
SIEMENS SIMATIC S5 70031.000-000
SIEMENS SIPLUS 6AG1 412-5HK06-7AB0
ALLEN BRADLEY PANELVIEW 550 2711-K5A5
OMRON G3R-D-X02SN-US
Siemens ET200S 6ES7138-4DF00-0AB0
SIEMENS GWE-570043900300
LENZE EYF EYF0018A0040F02S03
Doepke DFS 4 063-4/0.03-B SK 09144998
SIEMENS SIMATIC 319F-3PN/DP 6ES7 318-3FL00-0AB0
YOKOGAWA UM33A SUFFIX 000-11
SICK WT27-2F410 1 013 268
SIEMENS SIMATIC TD17 -DP12 6AV3 017-1NE30-0AX0
SIEMENS TP1200 6AV2 124-0MC01-0AX0
SIEMENS SIMATIC S7ET200S PLC SET 6ES7 151-1AA05-0AB0
SIEMENS SIMATIC 6AG1 960-1AA06-7AX0
FESTO EMMS-AS-70-M-HS-RS
PHOENIX CONTACT QUINT-PS-3x400-500A/24DC-10
SIEMENS SCALANCE 6GK5106-2BB00-2AC2
SIEMENS SERVO MOTOR 1FK7034-5AK71-1LA2, FZA4040EA3170
SIEMENS SIMATIC 6AV9020-1DB00
BECKHOFF EK1100-0000
HUBNER BERLIN AMG 81 S 2048 RP AMG-81-S-2048-RP
B&R?PROVIT 2200 5D2219.02
SEW EURODRIVE MOVIDRIVE MDV60A0022-5A3-4-0T
SIEMENS SICLOCK TM E10433-E9600-H100 2XV9450-1AR22
Pilz PSS 3047-3 300100?
SIEMENS SIMATIC 6ES7 214-1QC01-0XB0
SIEMENS 6FQ2531-0B
SIEMENS MOTORSTARTER 3RK1301-1BB00-0AA2
PILZ PSS 3047-3
Siemens Simatic 443-1 RNA 6GK7 443-1RX00-0XE0
OMRON G2L-1 13P-US-SV
REXROTH VT-HNC100-1-22/W-08-I-0/IBUS12
SIEMENS SIMATIC 6AG1 960-1AA06-7AX0
KUKA Phoenix Contact 2730187-09
SIEMENS SIMATIC NET 6GK7343-1GX30-0XE0
SIEMENS MRI Accessories Part P/N 10018224 PCI_RX16
BECKHOFF EL1018
SCHNEIDER ELECTRIC MAGELIS XBTPM027110
Moeller PS4 ZB4-501-TC1
SIEMENS SIMOREG 6RA7018-6DS22-0
Siemens 6DL3100-8AA
Siemens simatic SIPLUS 315F-2DP 6GK1 315-6FF01-2AB0
Allen Bradley 2711PC-T6C20D
SIEMENS 6ES7 357-4AH00-0AE0
SIEMENS MP370 6AV6 545-0DB10-0AX0
SIEMENS 6FX2001-5QP24
B&R AI 780 3AI780.6 Rev.E0
SIEMENS 6ES7378-2AC00-0AC0
SIEMENS SIMATIC M7-300 CPU 388-4 6ES7 388-4BN00-0AC0
SIEMENS FM 357 4-AXIS CONTROL 6ES7 357-4AH00-0AE0
SIEMENS SIMATIC M7-300 EXM 378-2 6ES7 378-2AB00-0AC0
SIEMENS MP370 6AV6 545-0DB10-0AX0
Siemens 6GT2 501-0CA00
SIEMENS ENCODER 13/14 bits type 6FX2001-5QP24
IBP keypad (Ib prozessleittechnik) PCF 0512 J Type V128
SIEMENS SINUMERIK 6FC5510-0BA00-0AA1
B&R AI 780 3AI780.6 Rev.E0
SIEMENS SIMATIC S5 6DD1600-0AJ0
SIEMENS Simatic DP/PA 6ES7 655-5DX60-1BB0
Siemens SIMATIC 6AV6646-0AB21-2AX0
Balluff micro pulse BTL5-A11-M0300-P-S32
Siemens Simatic VS723A 6GF1723-0AA11
SIEMENS SIMATIC 6ES7 417-4HL04-0AB0
B&R X20 SL8000 SL 8000 PLC CPU 7PCS X20 SC 2432
SIEMENS SICLOCK TS E10433-E0308-H100 2XV9450-1AR22
OMRON E5H2-Y4CA
SIEMENS SINAMICS 6SL3120-1TE23-0AA3
SIEMENS SIMODRIVE LT-MODULE 6SN1123-1AA00-0EA0
SIEMENS SINUMERIK 6FC5203-0AB11-0AA2
Phoenix Contact OPTOSUB-PLUS-K/OUT 2799610
SIEMENS SCALANCE XR324-12M 6GK5324-0GG00-1AR2
ESA XS715SP432012
SMC ZCDUKC16-20D
FESTO CMMS-AS-C4-3A-G2
SIEMENS ET200SP 6ES7 510-1DJ01-0AB0
ALLEN BRADLEY 1732ES-IB8X0B8
OMRON E3A2-DS70M4D-G
SIEMENS SIMATIC S7 1500 6ES7 928-0BD00-0CB0
SIEMENS SIMATIC IPC227D PC 6ES7647-8AE10-3AA1
LAUER PCS 110FZ PCS FZ 02047-C8
SIEMENS 6AV6 545-4BB16-0CX0
SIEMENS 6ES7 133-0BH01-0XB0
B&R 5C2001.21 Rev L0
Balluff micro pulse BTL5-E10-M0100-P-S32
MOXA IMC-21A-S-SC
SIEMENS SIMADYN 6DD 2920-0AB1
Siemens SIMATIC NET C-PLUG 6GK1900-0AB00
MAHR PERTHEN RFHTB-250 9 02 15 66 1210
SIEMENS 6ES7951-0KE00-0AA0
REXROTH BOSCH A17F0023/10NLWK0E81-0
SIEMENS SIMATIC CPU317T-2DP 6ES7 317-6TJ10-0AB0
SIEMENS 6es7675-1dj30-2aa0
SIEMENS 7MH4900-2AA01
Siemens SIMATIC NET C-PLUG 6GK1900-0AB00
SIEMENS SIMOTICS 3 (1P) 1: 1FK7044-7AF71-1UG0
SIEMENS MICROBOX PC IPC427C 6es7675-1dj30-2aa0
MAHR PERTHEN RFHTB-250 9 02 15 66 1210
SIEMENS SCALANCE X212-2 6GK5 212-2BB00-2AA3
OMRON E3S-DS5E11
SIEMENS MOBY I SLG 42 6GT2001-0BA00
SIEMENS 6ES7 633-2BF02-0AE3
SANMOTION SANYO DENKI SERVO MOTOR T511T-174U
Omron NS12-TS01B-V2 NS12TS01BV2
SIEMENS 6FX2002-2EQ10-1AF0
MITSUBISHI FX3U-16MR/DS
BENTLY NEVADA TXnet CPU PWA 134652-02
Lenze Inverter Drives 8400 motec E84DGDVB55242PS
SIEMENS SIMADYN 6DS1660-0BA0
BECKHOFF 1X EL1002 1X EL1004 1X EL1008
SIEMENS SCALANCE X308-2 6GK5308-0FA10-2AA3
SIEMENS TP1200 6AV2 124-0MC01-0AX0
KUKA RDW2 Roboter CARD RDW 2 00-119-966
SIEMENS ET 200L-SC 6ES7 133-1BL11-0XB0
YASKAWA VS-626M5
BOSCH VM 100/R 048107-311
SIEMENS TELEPERM XP 6DP1230-8CC
BECKHOFF EL9110
BECKHOFF 2pcs KL2408
SIEMENS SIMATIC 6ES7 432-1HF00-0AB0
B&R HEUFT 4D1166.00-K14
SIEMENS SIMATIC 6ES7 212-1AB22-0XB0
SIEMENS SIMATIC 6ES7 616-2QL10-0AB4
SIEMENS SIMATIC SPPA-T3000 6ES7 677-1ED10-0AE0
SIEMENS SCALANCE XR324-12M 6GK5324-0GG00-1AR2
SIEMENS 3TY7 443-0AP0
BALLUFF MICROPULSE BTL5-P1-M0325-B-S32
SIEMENS SIMATIC S7 6ES7 326-2BF10-0AB0
BALLUFF MICROPULSE BTL5-E10-M0160-B-S32
OMRON E5H2-Y4CA
Rexroth VT-HNC100-2-21/W-16-0-0
B&R 5C2001.21 Rev L0
Siemens SIMATIC 6ES5942-7UF15
MAHR PERTHEN RHTT-250 9 02 78 30 12465
Siemens 6GK1900-0AB00
3PCS BECKHOFF 2PCS EL9110 1PCS EL9410
SIEMENS 3TY4 803-0AG1
SIEMENS 3TY7 443-0AB0
OMRON E3JM-R4S4T-G
SIEMENS SIMATIC IPC677C 6AV7892-0BG31-0BC0
KUKA KCP2 KRC2 00-110-185
SIEMENS FIDAMAT 6 7MB2421-0DA11-1AA1
Siemens Simatic S7 Chipcard 6ES7 652-0XX00-1XD2
SICK S32B-3011EA
注:聯(lián)系我時,請說是在“傲立機床網(wǎng)”上看到的,謝謝!