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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Siemens Simatic S7 6ES7 413-2XG02-0AB0IFM Efector OA5118
Reliance Electric Y-2012-2-H00AA
BALLUFF BES 516-326-E4-Y
AMK Amkasyn AZ-R01 V02.08 AZ-R01-1.05
AEG LS 247
Dehn 912 253
Siemens Simatic S7 6ES7315-2EH13-0AB0
Keb Combivert 10.56.200-4009
Siemens – P 7MH4205-1AB01
Baumüller BUS6-VC-EC-0022
Krauss Maffei SR 501 SR501 5089435
Automation Direct D2-32ND3
Vacon Vacon 0010-1L-0009 -2
Siemens Simodrive 6SC6120-0FE80
Siemens Simatic Net 6GK5308-2FL00-2AA3
OMRON ZX1-LD100A81
Siemens SCALANCE 6FK5204-0BA00-2AF2
Bosch Band Cylinder 0822954004
BALDOR BPS10-200-40-40-R-707
BALLUFF till C-650
Murr Elektronik 9000-41134-0401000
Siemens Simatic S7 FM355C 6ES7 355-0VH10-0AE0
ABB 3HNE00313-1
Leuze Lumiflex ASM1/2
Dalsa CCD image capture technology CL-E1-0512S-136M
Allen-Bradley Logix 55LSP 1756-LSP B
ifm efector100 IB5131
Murr Elektronik 7000-40531-8030500
Parker PSSV32A
DENSEI-LAMBDA HWS15-24/A
Siemens Simatic S5 6ES5451-5AA13
INDRAMAT DEAB 02-00 255869
ABB CM597-ETH 1SAP173700R0001
ABB MS450 1SAM450000R1005
Control Techniques DINVERTER DIN3220220B
ifm efector250 MO1579
Rexroth Bosch VAC30.2N-NN VAC302NNN R911171054-GC1
Lenze 8300 8307_A.1F.23 338121
SIEMENS TELEPERM C M74002-A312
Festo FENG-50-160-KF 34508
SITEMA Absturzsicherung KR 0400333KN
Indramat MKD025B-144-KG0-KN
Kollmorgen Seidel digifas 7202
Allen-Bradley MPL-B320P-SK72AA
SIEMENS 7XV5653-0AA00/BB
ABB Bailey infi90 IMFBS01
Schneider Electric ELAU MC-4/11/01/400
Sick PSZ PSZ01-1501 1015693
ABB 3HAB8101-3/12C DSQC345C 13720# 1213 0004
Mannesmann Dematic DEMAG 87419844
Allen Bradley 1398-DDM-005X-DN
Siemens Teleperm 6DS1719-8AA
Siemens IP252 9AC9100-2AA00
WSE LVT 310 No: 310.111
INDRAMAT CPUB 02-01 CPUB02-01 261366 A00 + SIO 3-02/00
INDRAMAT CPUB 02-01-FW
Knick 3310A2
Bosch BM-ASI Busmodul 1824484020
Ifm efector100 O2I102 O2IROS-G/D/RS232
Omron ZX-LDA41
Festo SLT-20-150-A-CC-B
SycoTec e@syDrive 4429 10022515
Berger Lahr TLC511F
Eltrotec CLS-K-30
Allen-Bradley 1756-IF8/A
Siemens Simatic S5 6ES5451-5AA13
B&R ACOPOS 1016 BV1016.50-2 Rev. G0
Siemens SIMATIC S5 6ES5 240-1AA21
ifm electronic IIS204
Beckhoff CP7922-0001-0000
Omron SHL-W2155
Winter GMS 8-M
Simens SIMATIC S7 6ES7 431-1KF10-0AB0
ifm efector 200 OA1508
Festo HEL-D-Midi 186521
Siemens 6FM1470-3AA20
Sick C25S-060103C11
B&r 8MSA4S.E3-D2
Sitec 720.5431-1
Siemens 6GK5 208-0BA00-2AF2
IFM Efector 100 IB5131
Murr Elektronik 7000-40531-8030500
Parker PSSV 32A
Densei-Lambda HWS15-24/A
Siemens Simatic S5 6ES5451-5AA13
Indramat DEAB 02-00 255869
Endress + Hauser Liquiline M CM42-KAA100EAE00
Siemens iskamatic B 6FQ2411-0B
ABB MS450 1SAM450000R1005
Control Techniques Dinverter DIN3220220B
IFM Efector 250 MO1579
Rexroth Bosch VAC30.2N-NN VAC302NNN R911171054-GC1
Lenze 8300 8307_A.1F.23 338121
Bosch BT20 BT20/002280 1070918998
Siemens TELEPERM C M74002-A312
Festo FENG-50-160-KF
Siemens SB70 6DD1681-OAG2
Indramat MKD025B-144-KG0-KN
Kollmorgen Seidel digifas 7202
Allen-Bradley MPL-B320P-SK72AA
Siemens 7XV5653-0AA00/BB
Schneider Electric ELAU MC-4/11/01/400 HW: E0Q603
Sick PSR PSZ01-1501
ABB 3HAB8101-3/12C
Mannesmann Dematic Demag 87419844
Allen Bradley Ultra Series 1398-DDM-005X-DN
Siemens Teleperm 6DS1719-8AA
Siemens IP252 9AC9100-2AA00
Kink 3310A2
WSE LVT 310
Indramat CPUB 02-01-FW
Bosch BM-ASI Bus Module 1824484020
IFM Efector 100 O2I102 O 2 Iros-G/D/RS232
OMRON ZX-LDA41
Festo SLT-20-150-A-CC-B
Sycotec e@syDrive 4429 10022515
Berger Lahr TLC511 F TLC511F 0063451190003
Eltrotec CLS-K-30
Allen-Bradley 1756-IF8/A
Siemens Simatic S5 6ES5451-5AA13
B&r ACOPOS 1016 BV1016.50-2
Siemens 6ES5 240-1AA21
SMC IR3020-F03
Samson 3430-2 3430-220610001070.00
IFM Electronic IZ5035
Siemens Simatic RF160C6GT 002-0EF00
Siemens 6ES5244-3AA21
Pines Bach since 1033.30.1.250
OMRON F10-S30R
Elstein TSE 40
Rexroth 0 510 525 018
Schneider Electric ELAU SH30551P02F2000
Hirschmann ASGE2E
AEG Schneider Telemecanique TSXLES70 82580
SAE Steel MT-50 MT-50-RS-232
SMC SY5200-5U1
Endress + Hauser mypex CPM340
MITSUBISHI Melsec A55B
ABB Master DSDX 451
Herion 1022002
SierraTherm 5-48-00069
Kollmorgen Platinum DDL MC1500128001
SMC SI DEVICENET EX250-SDN1 + 4x VQC2401N-51
Traco Power TCL120-112
Witten Stone TMP004F-016K-5P00-053B-W1
Prelectronics Signal Calculator 2289A
Westinghouse nlla - 185 769A165G01
IBSO FU000391
Telemecanique TSXDTF400
Steel ICS MUX 9555/10-14
B&r automation 5PP120.1043-37
Saia BURGESS limit switch 4BR510 4890
Honsberg novafix HD1K-020GM020
Lenze E94R020S2FRM
Siemens Simatic S5 6ES5392-5AA11
Rexroth MS2N05-B0BNN - CMSG
Bender Isolation Monitor IR145Y-321
Sick Light Curtain WS36-D230
Banner Ledra 70XD4-PQ
Wipotec SW 750/1500-D FS-12-13-26-27
BALLUFF until S-6002-019-050-03-ST11
IFM Electronic AC2508
Sew Eurodrive 8223076.13
Parker PVL-B/1509756
ABB SR511 SR 511 3BSE000863R0001
Burster 99163-540A-0150030
Siemens Simatic S7 6ES7 315-2EH13-0AB0
Bird GEARBOX SKN 050
Vogel Getriebe SKN 050
Pilz PMCprotego S2 Danaher 680003
Bender SB476
WAGO 750-641
Siemens 6SL3040-1MA00-0AA0
WAGO 750-304
Interroll EC200
Schleicher SZT72-S
Hydac ETS 1701-100-000 906628
Euchner MGB-L2B-PN-R-109825
IFM IM5019 IME3020-FPKG
Allen-Bradley 1606-XLS480E-3
Balluff BLG0001 BLG1-010-210-050-PV01-SX
Allen Bradley 1794ADN
Herrmann Ultraschaltechnik 35/1000
Rexroth MKD025B-144-KP1-KN R911267237
Siemens Simatic C1 6EC1050-0A
Siemens 6AC6971-0AA00
Pepperl + Fuchs KHA6-GR-EX1
INDRAMAT APRB02-02
Allen Bradley 17560F4
Siemens Micromaster Vector 6SE3213-6CA40
Siemens Simatic S7 6ES7134-7SD51-0AB0
注:聯(lián)系我時(shí),請(qǐng)說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!