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集散控制系統(tǒng)(Distributed Control System-DCS)集計算機技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計算機和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項目中,對3個生產(chǎn)單元已有的DCS和PLC進行改造,增加通信功能,實現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對各個生產(chǎn)單元進行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強監(jiān)控手段,確保各生產(chǎn)裝置的正常運行,急需對各生產(chǎn)單元和總調(diào)度室進行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對各裝置進行監(jiān)視管理,及時了解各裝置的運行情況,達到指揮及時和調(diào)度準確的目的。 2.1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡,可采集384點信號;7塊開關(guān)量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統(tǒng)運行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現(xiàn)場操作站,用點對點方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現(xiàn)場起到監(jiān)視作用。
Siemens 2KJ1100-1CC13-9FH1-ZOptronic OAG650b
Elau SM 070-60-010-P0-45-S1-B0
Hürner + Funken HF R 250-15 D
Siemens Simatic S7 6ES7151-8AB00-0AB0
Siemens Simatic S5 6ES5951-7LD21
Allen-Bradley SLC 500 1746-A10
Siemens Simatic 6ES7 141-0BF00-0XB0
Schneider Electric SH30552P01A2000
Siemens Simatic S7 6ES7 407-0DA00-0AA0
Allen-Bradley 17710BDS
Schunk PGN 80/1
Fuji Electric FVR-E11 FVR4.0E11S-4EN
Festo CPV14-GE-DIO1-8
Jesco EL 4 EL4 EL-4
MTS Temposonics G-Series GHA0150MRR82R01
Mitsubishi HC-PQ13-UE
Festo CPV14-GE-DIO1-8 165811 + CPV14-VI + CPV14-VI-1/8-B
Allen-Bradley 1738-AENTR
Parker AC890 890SD/5/0002B/B/00/A/UK 890SD-531200B0-B00-1A000
Hoerbiger Origa P210-01 140405
Endress+Hauser Liquicap M FMI51-E1EGEJB3A1A
Danaher Motion Kollmorgen Servostar 346 S3060
Mitsubishi D700 FR-D740-080-EC
St?ber P722SGR0160ME
Kollmorgen IC22050A1TSC118
Baldor DBSC102-EAA 23410EE
Siemens Simatic 6ES7317-6FF03-0AB0
Duff Norton MPD6505-73
Sommer Automatic SF100N-C
Bronkhorst KR-001LE
Festo DGPL-25-330-PPV-A-KF-B
Lenze MCS 06141-RS0B0-Z0B0-ST5S00N-R0SU
RAASM PPAB-12-T-50
SEW Eurodrive Movitrac 31C030-503-4-00
Kollmorgen S70362-NANANA
Sumitiomo F1CS-A15-89 F1CSA1589
Siemens Simatic 6ES7 314-6CG03-0AB0
AEG ALU 151 1 ALU151.1 151-1 6390-042.244725
Georges Renault CU-8563-IND.B
MS-Graessner 28912S000001
Parker EP 2309 EP2309 3349122425
MS-Graessner SERV012272 / 28912S000001
Kayser-Threde KM3610
Pferd PG8/220 V-HV
Siemens Teleperm M74001-A8151
Kayser-Trede KM3610
Trumpf CLC100
Pferd PG8/220V-HV
Optronic 729341110b OAG663a
Siemens 6SE7024-1EP85-0AA0
Siemens Simatic S5 6ES5544-3UA11
Berger Lahr D920.51
DGCK321000PPVAGK
Kistler 5859A1
Lenze MCS 06C41-RV0B0-A11N-STS00N-R0SU
Lenze MCS 06C41-RV0B0-B11N-ST5S00N-P0SU
Lenze MCS 06C41-RS0B0-Z0B0-STBS00N-R0SU
HP Hewlett Packard 1662C
TPL00K2622
Vogel MPV 02 MPV02
Georges Renault ERA200J 02B12964 + 6153941390
HP Hewlett Packard 1662A
Balance Systems 9SDI750A11000B A307118
E84AVSCE3714SX0-XXKXX
Lenze i550 I55AE211B10010000S
EPE Epoll AS3P360CA7V-8-C0C0/60
Sick ELGE1-0100P531
Allen-Bradley 22D-D6P0N104
Festo DSL-16-40-270-P-S2-FF
Magneta 14.100.02.001
DAB EUROINOX 30/80M
EBARA MATRIX/I10-6T/2.2 IE3
Meyle LBW 21
Lenze SPL62-2GVCR-056N22
Lenze MDEMAXX071-13C0C
Lenze MDEMAXX071-32C0W
Tele Radio TG-R4-6 TGR46 TG-RX-MDL17 + TG-T11-5 TG-TX-MXL12
Solartron Metrology Ametek DPR/5/S DPR5S 971482-3 9714823
Siemens Simatic 6ES7 153-2BA02-0XB0
Siemens 6ES7142-0BF01-0XB0
7LQ3355
BR15i.D06FA.SSCP.TT
Lenze MDEMAXX071-32C0C
Lenze GST05-2M VBR 063C32
CPM223-PS0010
10D13414L4E2A1000
Phoenix Contact PSM-EG-RS485W2/FO-E/G
BS15i.D14SB.SSCP.TT
BTB16-600CWRG BTB16-600CW
Kayser-Threde KM 3650
KM3640
KM3620
DGCK25600PPVAGK
Lenze MCS 06I41-RS0B0-A11N-ST5S00N-R0SU
Eaton ELPRO 245U-E 245U-E-G-EU
Sick CLV280-0010
IM-110-D
Lenze MCS 06I41-RS0B0-Z0B0-STBS00N-R0SU
Aron XDP5A01N5G XDP-5A01-N5G
Haimer 8036000FHN
Lenze MCS 06C41-RS0B0-ST5S00N-R1SU
Lenze 8400 E84ABCTC0000SN0
Sick VSPI-1D111
Schneider Electric SH100/50030/0/0/00/00/00/10/00
Allen-Bradley MPL-B310P-MK24AA
Honeywell RM7838B1005
Themis TSVME204 V1R1
Technifor CN210Sm
40Z03H100D
REO Elektronik REOVIB MFS068
Festo DFM40100PAKF
Markem imaje S7 A19531
Lenze SPL62-3UVCR-056N22 SPL62-3NVCR
ABB TVOC SK 663 121-B
Parker D1VW006CNJW91
Lenze MCS 06C41-RV0B0-Z0B0-ST5S00N-R2SU
Omron D4BL4DRA
Lenze SSN40-1PDCR-063C21
Omron D4BL-4DRA-A
ABB M2VA63B-2
ABB M2VA63A-4
Lenze MDEMAXX071-32C0C
ABB M3AA100LB-4/8
MPM Micro Pr?zision 3.S.01.03 3S0103 3.651.14.5109
Siemens 3KL5730-1GB01
Getriebebau Nord SK250E-FDS-151-340-A-FV5
SMC MRHQ16D-90S-N
Nordson CS20 2612.5033 A487-A1-1
Rexroth MSM040B-0300-NN-M0-CC1
BMP Brandlabel LT2-0040-45-560/TBS4X
Siemens 6SL3246-0BA22-1BA0
Rexroth LC40DB20E7X/ R900938012
Siemens 6SL3246-0BA22-1BA0
Rexroth LC 40 B20D7X/ LC40B20D7X/ R900938006
Siemens Simatic 6ES7 314-6CG03-0AB0 E:02 V2.6.9 + 6ES7 953-8LG11-0AA0
Kessel Pumpfix Comfort 446-112
Lovato VLBX L04
Schneider Electric BSH0551P02A2A
Mahle 11.212.372 700000385
Siemens Simatic 6ES7 314-6CG03-0AB0
SK520E401340A
Speck Pumpen V-055-XX
ZMR25SFDP1020
Wittenstein alpha SK 100-MX1-2-041-000
S30601NA
Grundfos MAGNA 40-120/F
Grundfos MAGNA 40-120/F
RSF Elektronik MSA 654.63
Heidenhain IBV 101 / 536398-01
Endress+Hauser FLOWTEC ZL 6070 Z ZL6070Z
Parker Origa System Plus OSP-P25-00000-00530
Festo SLT-20-30-A-CC-B
WellerFT 750-2000-ESD
Danfoss MAG6000 083F5042
Grundfos UPS 32-120/2
BDL VDE530 160S
Lenze MDEMAXX100-12C1N
Heidenhain LS 486
Heidenhain LC 481
Lenze GSS05-2MHAR071C42
Lenze GSS05-2MHAR071C32
INTORQ 14.105.06.30 00035879
Sick 30-FGS FGSE1200-23
Precima FDB 17 TFHMS 13466633
SEW W20 DRS71S4
C.F.E. Srl MPP03D
AEG Microverter D 1.8/380-2 029143704
Prevost DGO 1025N
Spandau Pumpen PRA8H-270+140
Ecovario 114RR-GA-000-000
Heinz HK9-270
Siemens 6ES5777-0BC01
Flender Z10-M1C4
Leybold TRIVAC D16B
Lenze EZN3A0060H054
Leybold TRIVAC D16B
SEW R37 DRS71S4BE05HR/IS/TF
BISC420
ABB csmc 419-s4 csmc419-s4 419-106211132 419106211131
HDD73GBU320SCSI15K ST373454LW-R
S26361-F3986-L3
Netstal MSC 110.240.5152a
Hydac SB330P-1A1/112U3-330BI
WAGO Epsitron Pro Power 787842
Schroeder TF501A10BD5MS10C
SEW Eurodrive PSKF121 CMP40M/BK/KY/RH1M/SB1
M&S PAMS1 AISI 316L - 1.4404
Konica Minolta Sensing CA-100Plus
0711/1118278-003-11
Siemens 3VF3211-5ES71-0AA0
SEW DRN100L4/BER5HR/FI/IS/TF/EI7C
NEUES ANGEBOT?SMC RHCL32-495-DCH1872H
Indramat DKC01.1-040-7-FW
Lenze SPL42-3UVCR-035C22 + SPL42-3FVCR
Mankenberg 502 G3/4 6478207RA-6
SAE Elektronik FW-10-2-G
SAE Elektronik FW-10-6-G FW106G + CPU-2B + WM336-3 + 16OE-1
Systeme Helmholz S5 700-143-0TP01
Rexroth VT5005S13AR1
Siemens SMP 16-C0M223 6AR1303-0AB00-0AA0
H&B Hartmann & Braun TEU 421
SEW EURODRIVE MC07A015-2B1-4-00
Moeller DILM185/22(RA250)
Siemens 3RA6400-1EB42 3RA6 400-1EB42
Kromschr?der VAS115R/LW 88000008
SIEMENS Simodrive 6SN1 118-0AA11-0AA0
SEW EURODRIVE MOVITRAC 3108A-403-4-00
Siemens C53207A351D6531
AdderLink XL Silver Model: ALSTX/ALSRX Ser.-No. ALS4241 ALS 4241
Parker Compax3 C3S038V4F11 I20 T11 M00
Rexroth AG1766_W169 3841998040
Siemens WF705 6FM1705-3AA00
Siemens 6AV3515-1MA32-1AA0
Lauer PCS811
Beckhoff AX2526-B200 S406BA-LB-520
KEB Combivert 09F5CBB-YM00
Siemens C79451-A3477-A1
ASM WS12-2500-R1K-L10-SAB2
Vogel SKN 100
Siemens 6SE3013-4BA00
SEW EURODRIVE R27 R27DRS71M4BE1TF
Siemens 6ES5 945-7UA13 E:2 & 6ES5816-5AA01
VERO QUADROVOLT PK100 116-10058D
SICK C4000 C40S-0301CA010 & C40E-0301CA010
ARI Fig.901 T脺V.SV.07-663-36mm
WABCO 472900550
Siemens 6FX1125-8AB01
Siemens INDICIA-Detector LH 32.1547.122-00
Siemens 32.1547.121-00
Siemens 6FX1118-1AA01
Sick C4000 C40S-0404CA010
Sick ELG3-0210P521 1025574 / 0649
ABB Bailey Fischer Porter DX2312C 9704N1781/A1
ABB DSQC317 DSQC 317 3HAB2220-1
ICO System 16.000.065.131
Rexroth 0510425044
Siemens 6ES5240-1AA11
Kollmorgen Seidel 6SM37L-4.000-S3-1325
Sick DT50 Hi DT50-P2123
Siemens CP340 6ES7 340-1CH02-0AE0
EPSR3-10-SG-1-24V-S
Festo CPV10-VI 10P-10-8A-MP-N-Y-8J+PTYA
SW63-6
Lenze Inverter Drives 8400 E84AVHCE1124VB0
KEB 10 F5.B3B-3A0A 10F5.B3B-3A0A
Phoenix Contact PSM-EG-RS232/LWL-G PSMEGRS232/LWLG 2761279
SCS Static Control Systems UFS-22 UFS22 X-10-57-02-21
Siemens 6DS1 717-8CC
Vibro-meter ABB 007 204-007-000-S174
Motovario SW 50 N. 5683555
Burgmann H74G15/65-00 AQ22EGG/G1
Siemens 6ES5 375-1LA71
Siemens 6SN1123-1AA00-0CA2
Siemens 6ES5240-1AA11
Rexroth MSK040B-0600-NN-M1-UG1-NNNN
KEB 09F5B1B-3A0A
KEB 09F5B3B-3A0A
Siemens 6SL3210-1KE15-8AP1
KEB 42SM20144CJ
Jenaer Antriebstechnik ECOSTEP 54-AA-000-000
AEG Thyro-A 2A40060 3 2A-400-60-H3
Sick FGSS1500-11
Haushahn DSM331
Festo MPPES3146010
Festo LFR-1/2-D-MAXI-KG 186051
Siemens SIMATIC S7 6ES7412-2XG00-0AB0
ABB ACS355-03E-08A8-4
SEW Eurodrive 31C022-503-4-00
MTS Temposonics GHA0100MRR82R01
Systeme Helmholz S5 700-143-0TP01
Siemens 6GK5206-1BB10-2AA3
Blemo ER22K ER22-1.5K
Blemo ER23K ER23-1.5K/4K
Bender B9301007 VMD421H-D-3
Lenze MCS 06I41-RV0B0-Z0C0-ST5800N-R0SU
Phoenix Contact PSM-EG-RS232/FO-GST
Siemens 3VA1112-5MH32-0AA0
Lenze MCS06I41-SKMB0
Keyence LR-ZH500CP
Kollmorgen Servostar 343 S3030
Coval GVMAXSP345V2
Murr Elektronik 55309 DIO8
Siemens Simatic RF240R 6GT2821-4AC10
Motovario SW 050
Schunk PGN801
Danfoss 131B0833
Polytec DDL P/M 20510.230/20
Siemens Simatic S5 6ES5 312-5AB41
Siemens Schütz 3RT1056-6AM36
Siemens Simatic S5 6AW5463-0AA
REXROTH Prop. Verst?rker VT5005-12 R5
Allen Bradley 1762IT4
Allen Bradley 20AC3P5A0AYNANC0
Siemens Teleperm C M74001-A8250
Siemens Teleperm C M74004-A8110
Siemens Teleperm C M74003-A8333
Endress + Hauser Cerabar T PMP 135 PMP 135-99N01A2S
KRONES EDS-308-M-SC
SMC MXS16-50AS-M9PL
注:聯(lián)系我時,請說是在“傲立機床網(wǎng)”上看到的,謝謝!