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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Schneider Electric SH100/50030/0/0/00/00/00/10/00Allen-Bradley MPL-B310P-MK24AA
Honeywell RM7838B1005
Themis TSVME204 V1R1
Technifor CN210Sm
40Z03H100D
REO Elektronik REOVIB MFS068
Festo DFM40100PAKF
Markem imaje S7 A19531
Lenze SPL62-3UVCR-056N22 SPL62-3NVCR
ABB TVOC SK 663 121-B
Parker D1VW006CNJW91
Lenze MCS 06C41-RV0B0-Z0B0-ST5S00N-R2SU
Omron D4BL4DRA
Lenze SSN40-1PDCR-063C21
Omron D4BL-4DRA-A
ABB M2VA63B-2
ABB M2VA63A-4
Lenze MDEMAXX071-32C0C
ABB M3AA100LB-4/8
MPM Micro Pr?zision 3.S.01.03 3S0103 3.651.14.5109
Siemens 3KL5730-1GB01
Getriebebau Nord SK250E-FDS-151-340-A-FV5
SMC MRHQ16D-90S-N
Nordson CS20 2612.5033 A487-A1-1
Rexroth MSM040B-0300-NN-M0-CC1
BMP Brandlabel LT2-0040-45-560/TBS4X
Siemens 6SL3246-0BA22-1BA0
Rexroth LC40DB20E7X/ R900938012
Siemens 6SL3246-0BA22-1BA0
Rexroth LC 40 B20D7X/ LC40B20D7X/ R900938006
Siemens Simatic 6ES7 314-6CG03-0AB0 E:02 V2.6.9 + 6ES7 953-8LG11-0AA0
Kessel Pumpfix Comfort 446-112
Lovato VLBX L04
Schneider Electric BSH0551P02A2A
Mahle 11.212.372 700000385
Siemens Simatic 6ES7 314-6CG03-0AB0
SK520E401340A
Speck Pumpen V-055-XX
ZMR25SFDP1020
Wittenstein alpha SK 100-MX1-2-041-000
S30601NA
Grundfos MAGNA 40-120/F
Grundfos MAGNA 40-120/F
RSF Elektronik MSA 654.63
Heidenhain IBV 101 / 536398-01
Endress+Hauser FLOWTEC ZL 6070 Z ZL6070Z
Parker Origa System Plus OSP-P25-00000-00530
Festo SLT-20-30-A-CC-B
WellerFT 750-2000-ESD
Danfoss MAG6000 083F5042
Grundfos UPS 32-120/2
BDL VDE530 160S
Lenze MDEMAXX100-12C1N
Heidenhain LS 486
Heidenhain LC 481
Lenze GSS05-2MHAR071C42
Lenze GSS05-2MHAR071C32
INTORQ 14.105.06.30 00035879
Sick 30-FGS FGSE1200-23
Precima FDB 17 TFHMS 13466633
SEW W20 DRS71S4
C.F.E. Srl MPP03D
AEG Microverter D 1.8/380-2 029143704
Prevost DGO 1025N
Spandau Pumpen PRA8H-270+140
Ecovario 114RR-GA-000-000
Heinz HK9-270
Siemens 6ES5777-0BC01
Flender Z10-M1C4
Leybold TRIVAC D16B
Lenze EZN3A0060H054
Leybold TRIVAC D16B
SEW R37 DRS71S4BE05HR/IS/TF
BISC420
ABB csmc 419-s4 csmc419-s4 419-106211132 419106211131
HDD73GBU320SCSI15K ST373454LW-R
S26361-F3986-L3
Netstal MSC 110.240.5152a
Hydac SB330P-1A1/112U3-330BI
WAGO Epsitron Pro Power 787842
Schroeder TF501A10BD5MS10C
SEW Eurodrive PSKF121 CMP40M/BK/KY/RH1M/SB1
M&S PAMS1 AISI 316L - 1.4404
Konica Minolta Sensing CA-100Plus
0711/1118278-003-11
Siemens 3VF3211-5ES71-0AA0
SEW DRN100L4/BER5HR/FI/IS/TF/EI7C
NEUES ANGEBOT?SMC RHCL32-495-DCH1872H
Indramat DKC01.1-040-7-FW
Lenze SPL42-3UVCR-035C22 + SPL42-3FVCR
Mankenberg 502 G3/4 6478207RA-6
SAE Elektronik FW-10-2-G
SAE Elektronik FW-10-6-G FW106G + CPU-2B + WM336-3 + 16OE-1
Systeme Helmholz S5 700-143-0TP01
Rexroth VT5005S13AR1
Siemens SMP 16-C0M223 6AR1303-0AB00-0AA0
H&B Hartmann & Braun TEU 421
SEW EURODRIVE MC07A015-2B1-4-00
Moeller DILM185/22(RA250)
Siemens 3RA6400-1EB42 3RA6 400-1EB42
Kromschr?der VAS115R/LW 88000008
SIEMENS Simodrive 6SN1 118-0AA11-0AA0
SEW EURODRIVE MOVITRAC 3108A-403-4-00
Siemens C53207A351D6531
AdderLink XL Silver Model: ALSTX/ALSRX Ser.-No. ALS4241 ALS 4241
Parker Compax3 C3S038V4F11 I20 T11 M00
Rexroth AG1766_W169 3841998040
Siemens WF705 6FM1705-3AA00
Siemens 6AV3515-1MA32-1AA0
Lauer PCS811
Beckhoff AX2526-B200 S406BA-LB-520
KEB Combivert 09F5CBB-YM00
Siemens C79451-A3477-A1
ASM WS12-2500-R1K-L10-SAB2
Vogel SKN 100
Siemens 6SE3013-4BA00
SEW EURODRIVE R27 R27DRS71M4BE1TF
Siemens 6ES5 945-7UA13 E:2 & 6ES5816-5AA01
VERO QUADROVOLT PK100 116-10058D
SICK C4000 C40S-0301CA010 & C40E-0301CA010
ARI Fig.901 T脺V.SV.07-663-36mm
WABCO 472900550
Siemens 6FX1125-8AB01
Siemens INDICIA-Detector LH 32.1547.122-00
Siemens 32.1547.121-00
Siemens 6FX1118-1AA01
Sick C4000 C40S-0404CA010
Sick ELG3-0210P521 1025574 / 0649
ABB Bailey Fischer Porter DX2312C 9704N1781/A1
ABB DSQC317 DSQC 317 3HAB2220-1
ICO System 16.000.065.131
Rexroth 0510425044
Siemens 6ES5240-1AA11
Kollmorgen Seidel 6SM37L-4.000-S3-1325
Sick DT50 Hi DT50-P2123
Siemens CP340 6ES7 340-1CH02-0AE0
EPSR3-10-SG-1-24V-S
Festo CPV10-VI 10P-10-8A-MP-N-Y-8J+PTYA
SW63-6
Lenze Inverter Drives 8400 E84AVHCE1124VB0
KEB 10 F5.B3B-3A0A 10F5.B3B-3A0A
Phoenix Contact PSM-EG-RS232/LWL-G PSMEGRS232/LWLG 2761279
SCS Static Control Systems UFS-22 UFS22 X-10-57-02-21
Siemens 6DS1 717-8CC
Vibro-meter ABB 007 204-007-000-S174
Motovario SW 50 N. 5683555
Burgmann H74G15/65-00 AQ22EGG/G1
Siemens 6ES5 375-1LA71
Siemens 6SN1123-1AA00-0CA2
Siemens 6ES5240-1AA11
Rexroth MSK040B-0600-NN-M1-UG1-NNNN
KEB 09F5B1B-3A0A
KEB 09F5B3B-3A0A
Siemens 6SL3210-1KE15-8AP1
KEB 42SM20144CJ
Jenaer Antriebstechnik ECOSTEP 54-AA-000-000
AEG Thyro-A 2A40060 3 2A-400-60-H3
Sick FGSS1500-11
Haushahn DSM331
Festo MPPES3146010
Festo LFR-1/2-D-MAXI-KG 186051
Siemens SIMATIC S7 6ES7412-2XG00-0AB0
ABB ACS355-03E-08A8-4
SEW Eurodrive 31C022-503-4-00
MTS Temposonics GHA0100MRR82R01
Systeme Helmholz S5 700-143-0TP01
Siemens 6GK5206-1BB10-2AA3
Blemo ER22K ER22-1.5K
Blemo ER23K ER23-1.5K/4K
Bender B9301007 VMD421H-D-3
Lenze MCS 06I41-RV0B0-Z0C0-ST5800N-R0SU
Phoenix Contact PSM-EG-RS232/FO-GST
Siemens 3VA1112-5MH32-0AA0
Lenze MCS06I41-SKMB0
Keyence LR-ZH500CP
Kollmorgen Servostar 343 S3030
Coval GVMAXSP345V2
Murr Elektronik 55309 DIO8
Siemens Simatic RF240R 6GT2821-4AC10
Motovario SW 050
Schunk PGN801
Danfoss 131B0833
Polytec DDL P/M 20510.230/20
Siemens Simatic S5 6ES5 312-5AB41
Siemens Schütz 3RT1056-6AM36
Siemens Simatic S5 6AW5463-0AA
REXROTH Prop. Verst?rker VT5005-12 R5
Allen Bradley 1762IT4
Allen Bradley 20AC3P5A0AYNANC0
Siemens Teleperm C M74001-A8250
Siemens Teleperm C M74004-A8110
Siemens Teleperm C M74003-A8333
Endress + Hauser Cerabar T PMP 135 PMP 135-99N01A2S
KRONES EDS-308-M-SC
SMC MXS16-50AS-M9PL
Krones EDS-308
SIEMENS ISKAMATIC B VA62 6FP1708-1B
Cooper CEAG Model 4/420
Siemens 6ES5 451-7LA21
Systeme Lauer PCS830-1
KEB 10.F5.ADD-YM0M
Bosch Planetengetriebe 0 608 720 012
Bosch Planetengetriebe 0 608 720 013
ARI Fig.901
Siemens Simatic S5 6ES5340-3KA21
KLASCHKA Steurung XZC 4kR/V-1.74
UWT Level Control BW11EA1Z3K
Forkardt OKR I 120 160160
VEGA SON74-1 SON74-1.XMDL1X 898410/001
Keyence LX2-V10W
Moeller NZM7-200-NA
ATV31HU30N4
WAGO 834-1105
HP Hewlett Packard 1663E
Optima SP100S-MF2-40-1E1-2S
Eaton DIL M300A-S DILM300A-S XTCS300L
MM05C-503-00 + MFP32D/MM05C-503-00/Z2BF0/AF2
SEW EURODRIVE Movimot MM11D-503-00/1/BW1/P21A/RB1A/MFI
Heidenhain ERN 480 1024 01-03
ESR Pollmeier TrioDrive A BN 6652.3924 K5-F1
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