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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
SEW SA37/T DRS71S4/MM05/LNPMA Data Monitor KS3010 9407.301.10001 940730110001
PMA Data Monitor KS3010 9407.301.10001,D1,H1 940730110001
Siemens 6ES7460-0AA00-0AB0
SICK C2000 C20S-135204A12
SICK C2000 C20E-135304A12
Festo DGSL-25-80-P1A
York Control 031-01301-001
Siemens GS12/6FQ2222-0C
Braun GmbH C112.51-61438
Siemens VL160 3VL2716-1DC33-0AD1
R+W ZA 150/435/30/30/xx
LAMTEC F150
SEW MTF11A003-503-E20A-15
Spaggiari Transmissioni SW063
Krauss Maffei PV104
Graf Elektronik 02811 SG10 SG 10 00144 + 00145b
Lenze i700 E70ACMSE0104SA1ETR
Festo DSBC100750PPVAN3
Alstom 029.144 472
SEW Eurodrive Movitrac 3005-403-4-00
EagleBurgmann 1000012792 81-7979-00053,0-XX
Unipo 2IB952223203
Siemens 6ES7315-2AH14-0AB0
Siemens 6SN1130-1AA11-0AA0
Siemens 6SN1123-1AA00-0CA1
AELS10C
Mannesmann Rexroth M-3 SEW 10 C13/630
Bosch PC600 041363-302401
Siemens 6EV 3053-0EC
FESTO DNC-80-100-PPV-A-KP
FESTO CPX-M-GE-EV-S-PP-5POL
Pilz PMCprotego S2 Danaher 680003
Rexroth R480295136
Rexroth R 480 295 781 + 7x 0 820 055 052
Wittenstein Alpha HG+ 075S-MF2-16-6E1-1S10
Bosch CNC 044619-109
SEW EURODRIVE CMP71S/KY/AK0H/SM1
Bently Nevada 3500/40M PWA 140734-01
SEW EURODRIVE BSHF502/R CMP71S/BP/KY/AK0H/SB1
Omron Yaskawa SGDH-04AE-OY
Phoenix Contact IB STME 24 AO4/EF
ST-728 B1/24 ST-728-B1/24 ASSY 11625-14A PC-11628-F
Bautz BLS3016-703D-7
Siemens 7ML11001BA30
SK5500/3CT
LTS062P-15/10-GL-X-001
S30661-NA
S30301NA
S30361NAARM9
Murr Elektronik 55529
Murr Elektronik MVK+ MPNIO DI8
Siemens 1FT6064-1AF71-3EH1
Kistler Instrumente CoMo Net 5863 5863A11
MR9G120B
DNC125400PPVA
Rexroth MSK050C-0600-NN-M1-UG1-NNNN
Festo DFM-63-200-P-A-GF
Siemens G23963-B0014-A001
Bihl+Wiedemann BWU2002
Allen Bradley Kinetix VPL-B1003T-PK12AA
SEW Eurodrive Movitrac 1115-403-1-00 8256667
Fuji Electric FVR-E9S FVR1.5E9S-7EY
Fuji Electric FVR-E9S FVR1.5E9S-7EX
Wittenstein alpha LP 090S-MF1-10-0G1-3S
Siemens 3RT1064-2AP36
Siemens Sirius 3RW4027-1BB15
081WV10P1N127WS012/00B0
Schneider Compact NSX 160H 63/160A
Siemens 6ES5 455-7LA11
SEW MDX61B0022-5A3-4-00
Festo SLT-10-50-A-CC-B
Control Techniques DINVERTER DIN3380220BM
B&R 5PC720.1505-00
B&R 5PC720.1214-00
Siemens 6SL3211-1PB21-0AL0 + 6SL3244-0BB13-1FA0 + 6SL3255-0AA00-4CA1
Parker ACM2n0220-4/1-3
LX320BBR7300
Heine Resistors RFB 6-7 S1 02 4170620023
Vega VEGAVIB 61 VB61.GXAGCCVMX -1...16bar
Siemens 6ES5458-7LC11
Siemens 6DS1144-8AA
Banner MSE2424Y
MPG300
Kollmorgen Servostar 343 S3030 1-NA
Weber Schraubautomaten D-2223
Wittenstein alpha TPM010-061R-600K-OH0-015IFSTD
BTL03NH BTL5-S112-M0500-P-S32
Kistler 5073 5073A11
Siemens 3RG6014-3AF00
HME500FXM
R-FLAT15/3-M
Sick OD2-P120W60I0
Allen-Bradley 845H-SJEA24FWY1C
Euchner MGB-L1-APA-AA6A1-S3-R-110585
ESR Pollmeier BN 6548.1430-K1-ZK-PK
ESR Pollmeier BN 6548.1430-K1-ZK-P1
SEW Movifit MTF11A005-503-P10A-15/S11
SGDH-04AE-OY
FC-301PK37T4Z20H3TXXXXXSXXXXA0BXCXXXXDX 131B5077
SEF 5E-1455
Rexroth 0518525007
SEW Eurodrive KF37 DRS71S4/MM03/TH
HCS01.1E-W0003-A-02-B-ET-EC-NN-NN-NN-FW
Optronic OAG663a 729.341.120b
Festo DGC-40-120-KF-YSR-A
RI65200TPE
Festo VTSA-F-FB 547965
Balluff BOD 63M-LI06-S4 BOD0012
St?ber K21R 71 G4 TLB 960 0,37kW + C00200041D071L04
Integral Hydraulik PSR2V-F-17-070-M 817-1322-071-101
Carl Stahl Kromer 7248 0800 05
LEYG25LNYB50X328
Sitema KBP 25 KBP25 KBP-25 SK025083
Schmersal AZM300ZI2ST1P2P
Siemens VL400 3VL4740-2AA36-0AA0 E:01
Leuze lumiflex ASM1/1
Festo SLT-16-80-P-A
Festo CPX-M-FB33 548755 + CPX-GE-EV-S-7/8-5POL
Sick 6052326 OD1-B150F0AQ14
Optronic OAG663a OAG 663a 729.341.130B 721341130B
Dr?ger Polytron Ex 8317517
Sick 30-FGS FGSS1500-22
Siemens Simatic S5 6ES5 605-0UA11 6ES5 451-4UA14
Siemens Simatic S7 6ES7431-1KF10-0AB0
Simens 6ES7431-1KF10-0AB0
Siemens 6AV3607-1JC20-0AX1
Siemens 6FK5204-0BA00-2AF2
Rexroth DRECN-37/220-123 R900396259
B&R 5CAMH.010010
Mitsubishi D700 FR-D740-160-EC 16A 3PH Inverter+FFR-MSH-170-30A-RF1
Kollmorgen Seidel Servostar 601 S60100
Rexroth M-3SEW 6 C36/630MG24N9K4 R900566279
Siemens Simatic 6AV6647-0AD11-3AX0
Wittenstein alpha TP 050S-MF2-91-0E1-2S
SEW Eurodrive 3003-403-4-00
Magnetic TLG10-AA22A-000
Lust VF1207MFA
SEW Eurodrive MDV60A0040-5A3-4-00
Desouttter CP2HM5350
Fibro 555130090
Danfoss OMP 50 151-0610
Parker D1SE30BNJW
Heidenhain AE LS 704 AELS704 AE-LS-704 326799-07
Schaffner FS5113-100-35
Lenze MCS 06F41-RS0B0-Z0B0-ST5S00N-P0SU
Vogel SK-200
Vogel MPRN300
CEAG GHG2622601R0005
Lenze i550 I55AE222B10V10000S
Lenze MDEMAIG071-32C1C
Siemens 3UF7011-1AB00-0
Hürner + Funken HF R 125-17 D
Lenze MCS 06F41-RV0B0-Z0B0-ST5500N-R0SU
Lenze EVD531-E 13060306 33.531-E.3D
Kuka KSD1-64 00-105-414 HW:9 SW:5 E93DA143I4B531
Jumo TYA 202 709062/8-01-032-010-400-00/252
Siemens 6ES7134-7SD00-0AB0
SEW Eurodrive BW012-050-T
Lenze SPL81-1G VCR 056N22 SPL81-1NVCR SDSGSRS056-22
Parker Lucifer E341B21
LTI Motion Servo One SO84.004.0173.0100.1
LTI Motion Servo One SO84.004.0173.1100.1
SMC ECDBX2N25-200
CKD WFK3012M-15-P0-FL464710
Motovario SW063
EMGZ307
ABB 3HAC027514-011/00
Vega Vegabar 52 BR52XXLA3DH8MXM
Kollmorgen Sevorstar 303 S30361-NA-ARM9
SEW Eurodrive MTF11A007-503-E20A-22/S12A
Festo DRQD-32-90-YSRJ-A-AL-FW
CMS DSPB-2100/B
Wittenstein Alpha LP 090S-MF1-10-1G1-3S
Allen-Bradley 1756-M03SE
S30361NAARM9
SEW Movifit MTF11A003-503-E31A-20
MPRN-300
SEW Movifit MTF11A003-503-E20A-20/S11
Lenze EZN3B0110H030U
Siemens 6ES7314-5AE02-0AB0
Technifor UC 112
Balluff BIC000C BIC 000C BIC 1I0-I2A50-M30MI3-SM4A4A
Cueprint Classic Postal Printer Cue Print 32.1573.061
ifm efector250 O2D104
ifm efector250 MO1579
ifm O2D105 02DIOS-G/D/RS232
ESR Pollmeier BN 6548.1430-K1-ZK-P1
BM09-71V/D08MA4-TF-S/E008B2/SP
SEW EURODRIVE WF30 DT80K4/BMG/MM05
St?ber Getriebemotor K21R 71G4TLB 960
SK3210.540
CompAir No. CF 0240 E-TS
XYA-50AHO
FF-SB14R12K S2 AE
FF-SB14R12K S2 G
Honeywell FFSB14E12KS23
SMC Hoch Vacuum Ventil XMH-25
H?wa DW1600
SEW Eurodrive KA 37/TDS56H/TF/RH1M/KK
Becker VT 4.4 850/850
Wabco 24 LPS 92537-1300 3902/2430
Mayr Tendo Servomotor 52/M 40.005.1
Vogel SKPR 03 298861
Rietschle SKP 35826-04
Rittal Anreihschrank , Schaltschrank (leer) TS 8215.500
Lenze PP63FB09COPB6
Lenze P063FB07COQV6
Lenze P063FBO6C0QV5
SEW-Eurodrive FA27/G DRS71S4BE05/TF
Lenze PQ11FB08C0TV6
Lenze PQ11FB09C0UB3
Lenze RQ11FB11CS0B3
Lenze PQ63FB01C0TV6
DSM Messtechnik MBL-H/2
Siemens 6ES7 216-2AD23-0XB0
Siemens 6ES5526-3LA21
Siemens Sinamics 6SL3120-2TE15-0AA0
Siemens Simatic S5 IMA IFB661
Indramat TDM4.1-020-300-W0/S102
Indramat TDM4.1-020-300-W0
AEG 029.111 872
Siemens Simatic S5 6ES5526-3LA21
Siemens Sinumerik 6FX1123-7AB01
Siemens Simatic 6AV3 617-1JC20-0AX1
Rexroth 4WRE 6 E32-22/G24K4/V R900926366
Air Torque DR00220U
Siemens Sinumerik 6FX1118-4AA01
Allen Bradley Kinetix 6000 2094-BM01-S
ENERPAC HCS80
Siemens 6FQ2411-0B
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!