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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
Aradex V BUS Digi I/O V2.0 111195Sick WE24-X2301 2015732
Lenze 7812 E so 3A2956
Endress + Hauser FTW520DC
Emeta encoders MA210
FSM tsrlf 422101305
Phoenix Contact IB ST 24 AO 4/SF ibst 24AO4SF 2754312 + 2754354
Siemens Simatic S7 6ES7 323-1BL00-0AA0
Sick C 4000 Basic C40S-0401AA030
Siemens Simatic s7 6es7 331-7sf00-0ab0
Sick C2000 C25E-060303C11
AEG Modicon DEA106
ProSoft radiolinx RLX-IFH24E-E
Kollmorgen BDS4A-203H-9105\204A34
Siemens Simatic S5 6ES5484-8AC11
Solartron Metrology Ametek DPR/5/S DPR5S 971482-3
Siemens Coros OP15-A 6AV3515-1EB01
Leuze Electronic compactplus Cprt 500/2-ml05/R2
Tug Pacific Scientific SCE903AN-002-01
Schunk EO 10 EO10 331412
Siemens 3TK29 43-0BB4
Recop Electronic 02.110.1.004
Siemens hideq 23-3 ISX hideq 233ISX 08869088
Bosch RM65V-16IBS-I
Siemens Simatic S7 SM1232 AQ 6ES7 232-4HD30-0XB0
Siemens VIPA SSN-BG89A E: 24+6ES5376-0AA21
Siemens 6SE3013-4BA00
Bender SUE487
Indramat DDS 2.1-W200-DS03-00
Siemens VIPA SSN-BG89A E: 24+6ES5376-1AA21
Danaher Motion servomotor DBL 2H00040-OR2-OOK-S40
Schneider Electric Lexium Ile ILE1B661PC1A1 922222
Bosch CC10.2INC1V24/20MA
Endress + Hauser Cerabar M PMC41-RE11PBH21M1
Halstrup Walcher PSE 423DPD-O
Halstrup Walcher PSE 425 DP-M
Festo MS6-SV-1/2-D-10V24-S0-AG 548717
Schneider ELAU PACDRIVE MC-4/11/03/400
Systeme Lauer PCS810-3
Sick Stegmann DRS60-A1A05000
Siemens 6ES5 100-8MA02
Schneider Automation TSX A250
Lenze 7050 2c
Siemens 6SC6120-0FE00
WAGO 750-351
Junkers SM2 7719001374 87290126450
Jetter JL3-0130-26-3RV
Siemens Simatic S5 6ES5524-3UA15
PEPPERL + Fuchs NJ 10-30
Leuze Solid - 4 SD4T30-1350 67841813
Günther 22LHT22/4/70W-S
Endress hauser cerabar-S PMC71-ACA2P1GA1BE
Berger Lahr Gear Motor IFE71/2 dpoisds/- QDB54/U6092HPP54
Berger Lahr Gear Motor IFE71/2 dpoisds/- QDB54/U6024HPP54
Siemens 6ES7 151-8AB01-0AB0
Festo MS6-EM1-1/2 MS6-LFR-1/2-D7
IFM OYA1510-90-2-12-P-1
Festo EMMS-ST-42-S-SEB-G2
Schmersal AZM 415-11/11
Festo valve Island TN 18980
Sick MSL MSLE 03-14061A
PSG Electronic ETR 108 SB HO KO Pro AL + STI 008144-038861
ABB ROBOTICS Type 3 HAC 280911898F
Bosch CNC Philips PS75 no 047181-207110 PE 1843/01
Type: 58001
Telemecanique ATV11 HU09M2E 027190
Festo SLT-16-80-P-A
Danaher Motion Kollmorgen SERVOSTAR 400-A 406A-C S406A-CA
Endress + Hauser RMA42 RMA42-AAC EMA42-1082/0
HWH harms + Reversible MPS9173c
S?lzer S608-SE4154
Euchner ZSB2B4G05C-C2044
Siemens 1FK7042-5AF71-1EH5
Schneider Electric ELAU PACDRIVE MC-4/11/01/400
Johnson Controls XP9103 XP-9103-8304
Bender SUE487
Bosch CC10.2INC1V24/20MA
Bender SUE487
Allen Bradley MPL-B330P-SK22AA
Siemens TELEPERM 6DS1211-8AA
Rexroth HCS02.1E-W0070-A-03
IFM Efector 100 ID0013 IDE2060-FBOA
STEG Meier Temperature Control HS-35/M1
R + S riccius + stroschen Modular Plus 19.0200-LS
Leybold EV 25
Siemens S5-105R 6ES5905-3RA11
IFM Efector refexlichttaster OT5013
Beckhoff ZK4000-2210-2100
Herion Norgren 2491201
Mayser SL/w 27571
Siemens 6ES5 254-4UB21
Sick C2000 C20S-120104A11 1016596
Rexroth dbete - 52/315G24K31M 900936987
Sauter Nova 230 EYL 230 F010
Baumer Thalheim ITD 70 a 4 Y15
Lenze EVS9321-EK
Rexroth VT-swma - 1-10/V0/0 R900942541
Digi Table AR 402/M
Moeller ZW7-160
Moeller Inverter DV6-340-5K5
Siemens sitrans 7MF4433-1DA22-1PC7-Z B11+Y01-Y21+C11
Festo DGSL - 25-30-Y3A
Siemens 6GK1 901-0AA00-0AA0
PEPPERL & FUCHS VISOLUX EDM120-2440
Panasonic/Matsushita MBMP 5A2EBC
Siemens Sinamics 6SL3210-1NE17-7AL0
Norgren buschjost 8349010.0000
OMRON sti EC-S2
SMC ITV2030-13F3N-Q
Systems Helmet Wooden Digital Input 700-321-1BH02
DGD CMS CMS 3.0 CMS3.0 5V S104382
Siemens Simodrive 6SC6120-0FE00
Schunk PWG130B
Festo DSL-16-100-270-P-S2CC-KF
Siemens 6SN1123-1AA00-0BA2
Siemens Servo Motor 1FK7032-5AK71-1DHO
Festo dfm-32-40-p-a-gf
Bently Nevada PWA 140072 04 B 3500/45
Siemens Simatic S5 6ES5 312-5AB41
Schneider Electric 170ADI74050 114753
Schneider Electric SH30703P02F2000
Siemens 6ES7 317-2AJ10-0AB0
Parker Hauser EMD Netherlands-S CPX 4500S F3/S1
Klockner Moeller EBE 239-S
KUKA 339-89.261.153 339-89.261.154
Datalogic DS2100 DS2100-1000
Rexroth MSK050B-0600-NN-M1-UG1 - NNNN
Voestalpine TMS 31S1 402189/04a
Mavilor Motors Servo Motor BS055A.00.010N.00
Bender SUE487
Klockner Moeller EBE297.1
Siemens M74003-A8350 M74003 A8350 E01
Phoenix Contact PSI GSM/GPRS Modem/RS232 2708630
Siemens simadyn 6 DC 2022-8 AC
Norgren SPC/000046/440 MTS DNC-440 RH-M-0440M-D93-1-I101
Wenglor Universal Light Switches UC66PA3
Bender IR 470 lyrb - 4016
IFM Power Switch ZB0029
ABB CI801 3BSE022366R1
Voestalpine TMS 31P1 402130/04b
Siemens Simatic S5 -110 6ES5 417-7AA21
Datalogic DS45A L-R2
Allen-Bradley 1794TB3
Lenze 8200 Vector E82EV302_4C
Woodward 701A
Allen-Bradley 2090-cdnfdmp-S30
Indramat ECODRIVE DDS03.1-W050-DS01-02-FW + DSS
Turck FLDP-IOM 1616-0001
Klockner Moeller EBE275.2
IFM Efector 160 LK3123 LK0472A-A -00
Blum 87.0634-051-A10
Hartmann & Braun sensycon 14226-0-2641100
Fireye EB-720
Turck fdnp-ES88-TC
Rexroth Indramat DKC11.3-100-7-FW + FWA-ecodr
Kuhse Ed 11 KSY11
Siemens G33928-T2755-C001-B0-0036
VIPA SSN-BG81 E-Stand: 09 + 376-0AA11
Allen-Bradley 1734
Kollmorgen SERVOSTAR 343 S30301-NA-ARM9
HWH harms + Reversible MPS9173
Schmersal AZM 200SK-T-1P2PW-2568
Heidenhain EXE 804
Vermestechnik MDC 3090A-L
Beckhoff AM3041-0E21 AKM41E-ANC2DB00
Lenze AC Tech ESMD 371X2SFAXX2R22
Festo SLT-16-80-P-A
Schunk PGN + 125-2
Johnson Controls P74FA-9700
Siemens Simatic S7 6ES7 317-2AJ10-0AB0
Bender SUE487
Festo SLT-16-80-P-A
Schunk PGN + 125-2
Johnson Controls P74FA-9700
Lenze ecses 004C4B
Mushroom C-PC-PAP-3
Rexroth MNR: 0517 515 002
BALLUFF Micropulse BTL5-S112-M0700-P-S32
ASM position sensor WS12-375-R1K-L05
Carl Zeiss TVM 70
Schneider Automation TSXASR401
Lenze servo drives 9400 E 94 Ashe 0134 a 22
Bently Nevada 146031-02
Yaskawa Electric CACR-UP20AAA R10228-128-10
FRAKO EMA 1101 EMA1101 55-02600
Siemens Sinumerik 6FC5210-0DF31-2AA0
Siemens TELEPERM M 6DS1613-8BB
Eurodrive MDX61B0014-5A3-4-0T
Hirschmann Mike Flash A103 815C
Kamstrup Multical 601 67C1202F1442 + 65-S - Baaa - 442
Siemens 3RK1903-3BA00
TR Electronic CE100M CE 100-M 100-00083
Siemens Simatic S5 6ES5955-3NC41
Telco PA 11 B 303T
Siemens 6FX1122-2AB02
Beckhoff CP2912-0000
Harting 6188-201-0293.00
SAE Electronics FW-10-6
Sieb & Meyer SEF 29.39.64
Endress Hauser TC15 TC15-H1B2Y2E0HA12Y
Endress Hauser TC15 TC15-H1A2Y2C0HA12Y
Siemens Sinec 6GK1 543-1AA01
Gysin GPL 052-2S/29:1
Pfeiffer Vacuum Type: AVC 016 PA
Allen-Bradley 2094-BM02-S
Siemens Sinumerik 6FX1127-3AF00
Siemens C79451-Z1038-U9
Siemens Sinumerik 6FC5110-0BB01-0AA0
Siemens Simatic S7 6ES7461-1BA00-0AA0
Siemens 6GK1143-0TA00
Rather awake Orff wdgi 70B-12-2048-AB-H24-SI6
SMC MHS3-20D
Siemens 6ED1052-1MD00-0BA8
Rexroth ECODRIVE CS DKC01.3-018-3-MGP-01VRS
AEG Kanis Type 102
Siemens 6ES7421-7BH01-0AB0
Allen-Bradley MPL-E230P-EJ42AA
Moeller nzms 4-40 nzms 440 25-40A
VIPA SSM-BG81 E-Stand: 09 + 376-0AA21
Keb 14.56.A80-4008
Siemens Simatic S7 6ES7 322-1BL00-0AA0
BALLUFF BNS 813-D10-R16-100-55-FE-0428
Autovac 360 42700
MES MSR1-1
Euchner MGB-L1-ARA-AA1A1-S1-R-111071
Dunkermotoren GR63X55
Siemens 3VF3111-5EQ71-0AC1
Heidenhain ERN 170-5000 343 792 -01
CEAG PEPPERL + Fuchs LB 4002 GHG 127 0000a
BALLUFF BDG 6360-0-10-30-3600-65
Siemens Simodrive 6SN1123-1AA00-0BA1
Schunk PHE40 300980
Wieland WT 2,5 58.503.0055.0
Endress + Hauser Eco-Graph RSG20-61AB1AA
Jahns Hydraulic MTO-4-4-AVR200
IFM Efector Opto OG0013/OGT
Lenord + Bauer Gel 260C-N000000A001 GEL260C
Euchner TZ1LE024SR6
Siemens 6XV1 820-7BN50
Allen Bradley BULLETIN 100-D115 100S-D115ED22C
Eurodrive MC07A015-2B1-4-00
Siemens Simatic S5 6ES5526-3LF01
Siemens ecofast 3RK1303-6ES84-3AA3
Eurodrive movisafe UCS11B 18222366
Allen-Bradley 1756-OB32
Siemens 6ES7313-6CF03-0AB0
Festo IFB9-03
MKS MASS Flo Controller 2179BO1314CG1BV
Allen-Bradley 140U-H2C3-C30A
Festo DSM-32-270-CC-A-B
Sommer Automatic VE14-B
Gysin GPL 052-2S/16-1
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!