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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過(guò)程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國(guó)內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國(guó)內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過(guò)渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見(jiàn)圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開(kāi)關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開(kāi)關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過(guò)DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過(guò)以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開(kāi)關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過(guò)現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Bosch SG-A0.002.091_03.010Siemens Simatic S7 6ES7 315-2AG10-0AB0
Lenze Servomotor sdsgars 063-22
Rexroth MSK040B-0600-NN-M1-UG1 - NNNN
OMRON 3G3MV-A4040
Festo CPV14-GE-DI01-8
Lenze servo drives 9400 E 94 Ashe 0174 B 22 PMNN-S0244N
PEPPERL + Fuchs Ultrasonic-sensor type: UC500-30GM-1U-V1
Siemens Trunking MCU 8PV5640-0BA10
Sew Eurodrive MC07B0150-5A3-4-00
Rexroth Bosch 0608 740 103 06087 40103 S-010-S-A
Sauter NOVA Link 174 EYY174 F101
Siemens 6SE6420-2UD22-2BA0
Siemens Simatic S7 6ES7148-4EA00-0AA0
BALDOR SERVO MOTOR BSM80A-275AAX
BALDOR SERVO MOTOR wbsm 80B-275CA
Siemens 6SE6440-2UC23-0CA1
Danfoss VLT TYPE 2010 195H3101
WITTUR Servo Drive WVD34.010.W
Mattke Antriebstechnik RX320R1300
Siemens 3VF5211-2BK41-0AC1
Bosch SERVO MOTOR SR-A2.0020.030-00.000
Krones servomotor DSC 056 KS64U40-5
Allen-Bradley 1756-M02AE/A
IFM Efector 500 PN8024 PN-010-RBR14
Leuze FRK 85/4-800
Siemens 3RB1246-1QB20
Mushroom P1MV UB400V3AC
KEYENCE LV-S31
FLATMAN FB 150
ABB SACE TMAX T4H 250 1SDA054047R1
Aqua metro contoil ? Classic Illustrated 25 FL 130/25 VZO25FL130/25
Siemens Simatic S7 6ES7 315-2AG10-0AB0
Siemens 6ES7 315-2AG10-0AB0
Compur 5360 363
Siemens Simatic s5 6ES5 470-7LC12
Indramat BTM03.1-NA-TA-TA-SA-UA-TA-2EA-FW
Siemens TELEPERM 7NG1900-4BD45-1
Bosch PC P401 P 401 048381 -203401
Lenze servo drives 9400 E 94 Ashe 0174 B 22 NNNN-S0244HX0051
Endress + Hauser FTL372
Norgren 8020865
Hydac MSL2A2.0/315/4570/MSL2A2.03154570
PEPPERL + Fuchs EG8-T-4HF
Indramat BTM03.1-NA-TA-TA-SA-UA-TA-2EA-FW
Siemens TELEPERM 7NG1900-4BD45-1
Bosch PC P401 P 401 048381 -203401
Lenze servo drives 9400 E 94 Ashe 0174 B 22 NNNN-S0244HX0051
Endress + Hauser FTL372
Norgren 8020865
Hydac MSL2A2.0/315/4570/MSL2A2.03154570
PEPPERL + Fuchs EG8-T-4HF
ABB Bailey NTFB 01 NTFB 01 6638839 B1
Festo vifb - 03-B vifb 03B 18980
Indramat DDS02.1-W025-RS01-03-FW 271751 + DSS1.3 + DSM2.1-S11-01.RS
Carlo Gavazzi dupline G3420 5501 230
Moeller NZM7-200-NA
Parker 3339531054 3335020003
Sick C4000 XC40E-0903A0A0CBA0
Bosch A24/2 output 1070 044309 -116
Allen-Bradley 1756-M02AE/A
Arndt & Voss 5186.660.00 Aye 5186-3.3
Festo CPX-M-FB33
Schunk MPG32 340011
Siemens C79459-A1890-A1
Bosch P600 no 1070041363-309
Sick C4000 C40E-1003DA010&C40S-1003DA010
Lenze SPL62 -1 UVCR - 056N22
Siemens S7 6ES7400-2JA00-0AA0
Baumüller BUS622-15/22-54-0-000
Siemems Sirius 3RT1075-2AP36
Lenze inverter drives 8400 E 84 avbde 1124SX0XX2B33
Siemens Sinamics 6SL3210-1SB14-0AA0
Mushroom PSS DI2O Z 301109
BALDOR DBSC 3007-AAAW 27413E
BALDOR DBSC 3025-AAAW 27559G
Bird MPRN 00 MPRN 00 297172
Klockner Moeller sucos EBE 265
Siemens SMP-E128-A2
Siemens SMP-E224 C8451-A12-A76
Tippkemper IRL-25P-E
ABB METRAWATT R0218 R 0218 GTR0218A1B2C33D1E4
Sew Eurodrive 8240817 MCH42A-0T
Siemens Simatic S5 6ES5 314-3UA11
Tsubaki TFK20-1L TFK20 1L Z8813 704-2
BALLUFF BTL02UR BTL5-A11-M1000-P-SA167-S32
IFM Electronic LK3024
Sew Eurodrive MDF60A-00
HMS anybus ABX DEVS-DEVS-Kron AB7667
Sick C4000 C40S1001AA030
Paker Hauser NMD 10 NMD-10 NMD10 951-30001
Bieler + Long GMC8022
Lenze EVF8204-E
Moeller RA-SP2-343 (230) - 075/C2
Schunk segment Jaws Hard ZG. 151805
Alfa ELECTRIC FSHT 250
Siemens 3RB1257-0KM00
KEYENCE PT-A160
LISTING?2x E-T-A ESX10-S103-DC24V1A-10A
Allen-Bradley MPL-B330P-MK72AA
Rexroth 4WE 6 X47A62/EG24K4
Siebert S300-0620R-2-S0-A
Siemens smpe 207-A13 C8451-A12-A20
Danfoss VLT FC-301PK37T4Z20H3TXXXXXSXXXXA0BXCXXXXDX 131B5077
Sick C40S-1001DA010 1018698
Endress Hauser TC15 TC15-H1B2Y1K0HA12Y
Lenze 8100 Type 33.8101-E
PEPPERL + Fuchs VISOLUX LS 600-DA-IBS-RT F1
PEPPERL + Fuchs VISOLUX LS 600-DA-IBS-RT F2 LS600-DA-IBS-RT/F2
Steel Dim 16 9470/22-16 -11
Lenze SSN40 -1
Festo SLT-10-80-A-CC-B
TR Electronic IEV58-00026
Siemens Simatic S5 6ES5 900-7AB21
Fraba posital 5812-4096-YBB1D2E3PG
Siemens G24930-A488-U201-2
Siemens sitrans RD200 7ML5740-1BB01-0A
Siemens Simatic S5 6ES5 900-7AB11
Mushroom P2HZ X1P
BBC Brown Boveri GJR5 138300 R11
BALDOR DBSC 3025
Rexroth 3 842 524 895 38425
Bosch NT 300 NT300 052001-308
Powered Level Control RN 3004 EW11EA1P1S
German alspa MV 1007
Kollmorgen DBL3M00190-B3M-000-S40
Lincoln scpsd - 016-14-15-LI 44093592
Balluf Micropulse BTL5-A11-M0200-P-S32
Siemens 6FC9320-5DB00
Phoenix Contact FL Switch SFN 8TX-PN
Norgren 9500400 0700 B2343
VIPA 123-4EL00
ELESTA AHS006C34Y
IMA G6 12G6FDB-YM00
Allen Bradley Kinetix 6000 2094-BM02-S
Firmotec-Fisher FR13
Rexroth 2x 2510510100 + 4x 2510510300 + 10x 04938 349 08
Kollmorgen S700 S70602
Lenze Multi Drive Highline E 94 amhe 0034 + SM100 + MM330
KEITHLEY 2600-ALG-2
Heidenhain PLB 550
Festo vzqa-C-M22U-15-GG-V4V4N-4
Kollmorgen DBL2M00080-03M-000-S40
Siemens Simodrive 6SN1118-0DM31-0AA0
Bird MPRN 050 MPRN 050 300305
Endress Hauser Fmc 470 Z FMC470Z
Siemens Sinamics 6SL3525-0PE27-5AA1
HMB FIT/1SC31/50KG
Rexroth 3842999898
Siemens Simatic S5 6ES5 430-4UA14
Adstec IF1100 DVG-IF1100 002-BU
Sick MLG MLGS 1-1040F521
Kübler D8.3A1.0050.A333.0000
Kalinsky DS2-010
Schmersal ZS 73 W ZS73W 73.9.42.0.01
Sensopart V10-OB-A1-C
Siemens Simatic S7 6ES7 138-4HA00-0AB0
M?nninghoff 668213 Type: 581.13.2.3
Allen Bradley Kinetix 5500 2198
Bird MPG 01 MPG01 513579
Bosch Rexroth 4 wrae 10E60-22/G24K31/A1V
Schunk PWG 170-B
Kollmorgen PLAINUM DDL MC0300512001
Siemens Simodrive 6SN1146-1AB00-0BA0
Fraba posital GmbH Type: 5812-4096-YBB1DPE3PG
Eurotherm 3216L 3216/AL/VH/LRXX/R/XXX/G/GER
Allen Bradley 173DIB16M12M12
Fanuc A20B-2902-0374/01A
Dehn blitzductor BXT ML2 BD 180
Siemens Sinumerik 6FC5303-1AF13-8AA0
Siemens 6SE60 80-0BA10
Indramat DDS02.1-W200-D + DSS1.3 + DLF1.1 + FWC-DSM2.1-ELA-01V09-MS
BALDOR SERVO MOTOR BSM80B-133AA G2999001
Keb Combivert F4 13.F4.F1G-4I00
Eugen Hensle MTS 441
Kollmorgen DBL2H00040-03M-000-S40
Allen Bradley BULLETIN 1756 1756-A7
Siemens Simatic S7 6ES7 321-1CH00-0AA0
Schunk SRU+20-W-180-3-4
Festo MS6-LRE-1/2-D7-PI-SK5
Vibro-Metre ACM 215 204-215-000 -101
Siemens 6ES5 762-2CS11
KUKA inze 37/2
Pilz PNOZ mm0.1p 772001
Eggs Electronics LME6G
Phoenix Contact IBS ISA SC/RI LK No. 2721659-11
Siemens Simatic S5 6ES5312-5AA31
Lard SCP-F8-25-RP-VD
Schrader Bellows Inline Valve P/N N35544001
ABB Bailey NTCL 01 6636997D1 JM9.8041.039
Phoenix Contact Interbus IBS STME 24
IPF PR430170
METRONIX Cooper Power Tools ARS 2102
Pilz PNOZ mm0.1p 772001
Eggs Electronics LME6G
Siemens Simatic S5 6ES5312-5AA31
Lard SCP-F8-25-RP-VD
Schrader Bellows Inline Valve P/N N35544001 2460
ABB Bailey NTCL 01 6636997D1
IPF PR430170
METRONIX Cooper Power Tools ARS2102
Datalogic Matrix 210 212-001
Siemens iskamatic B EU12/6FQ2512-0A
Rectus 72 1.4305
Schleicher UBK 16E 10D/16A (D) 31409850
Tecnoingranaggi Riduttori BGT 800.1.5.10'.14.30.SK.80.100
Allen-Bradley MPL-B310P-MK24AA
Klockner Moeller NZM6-125
Euchner TZ1RE024RC18VAB-C1937
Turck BL67 2 RFID A + BL 67 PG-DP + BL67-B-2M12
Lenze Geared motor SSN31 -1 PVOH - 056C21
Siemens 3RV1341-4MC10
CEAG Cooper Crouse-Hinds GHG 137 2041C4046
Room MKS2505AK-21
Bürkert 0142 a 20,0 FKM PV 0142A20
Endress + Hauser Memo-Graph RSG10-B111A21FA
Festo FDG-25-600-P-KF-GK
Peter Electronic Versi Brake VB 400-40
Rexroth R200129314 KWD-025-FNS-C0-H-0
Indramat DSS 1.1 DSS1.1 109-0785-4B14-06
SmartScan 183E903 413879
Lenord + Bauer Gel 260C-00000B701
Festo CPX-M-FB33 548755 + Vppm - 6TA-L-1-F-0L10H 542222
E. Dold GD9013
Wenglor FT05PB
Siemens 6SE3012-6BA00
WAGO 750-342
Sew CMP63L/BP/KTY/AS1H/SB
Beckhoff AX2513-B200 S403AM-EN-520
Kuhse CPU 68000 9603.1-3
Siemens Simatic S7 6ES7 331-7PF01-0AB0
BALLUFF until C-603-025... - 03-ST1
注:聯(lián)系我時(shí),請(qǐng)說(shuō)是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!