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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
16937 EATON/CUTLER-HAMMER ASSY COVER PROTECTIVE SNSR 0020-317327832 APPLIED MATERIALS ENDURA ASSY 101 WAFER LIFT 0010-70271
11765 LAM RESEARCH GAUGE CABLE, 1.1M 684-097837-001
21340 LAM RESEARCH WELDMENT PIN 715-076956-002
20776 OLYMPUS PCB ASSY, PEPS-SNS, SQ5800 DV239800-01
1050 SUPERIOR ELECTRIC STABILINE POWER QUALITY INTERFACE PQI-3120H
21830 MITSUBISHI AC SERVO MOTOR W/ GEARHEAD HC-KFS13BK-S9
1627 NEMIC-LAMBDA SWITCHING POWER SUPPY, 100-120VAC 3.2A 50/60HZ HK150A-5/A
20341 CCSI PCB NETWORK STANDARD I/F MOD PCB71600-00B SB871600-00A STD20-CXS
21015 APPLIED MATERIALS CABLE ASSY DNET HUB TO MFC5 CH-Y EPI 3 0150-47457
8620 POWER ARCHITECTS POWER SUPPLY PA-1085
2687 OMRON CPU11 PROGMABLE CTLR CPU UNIT W/ PA203 OCH & OC222
23049 YASKAWA ELE AC SERVO MTR W/ NEUGART PLE 40, 2070048 SGMAH-01A1F-AP51
7977 DAINIPPON SCREEN MAIN I/O BOX CONTROLLER HEME-6031 AP-1985A-S HEMH-503B1
7355 BEI TECHNOLOGIES LOAD ROBOT ENCODER PN:9 E25BB-4R-SB-CCW-8CC-7406R-LED-ED25
2085 NEMIC-LAMBDA POWER SUPPLY, 0-10V 0-2.0A ZUP10-20
1338 ORIENTAL MOTOR BRUSHLESS DC MOTOR DRIVER FBLD75A
13080 EDWARDS FORELINE TRAP, P/N: A13305000 FL20K
15731 LAM RESEARCH PCB, VME BREAKOUT BOARD ASSY 810-800082-201
2778 ASYST RETICLE HOLDER-RETICLE POD, SINGLE, 4001-5038-06 4001-6746-02
19707 ASML MAXON DC MOTOR 4022.456.4448
4145 SYSTEM BASE MULTI-8/PCI DRIVER PANEL RS232 P-8/232
12733 YAMADA CORPORATION AIR POWERED DOUBLE DIAPHRAGM AODD PUMP NDP-5FPT
7773 GE FANUC PCB 605-048878-001 FLASH V0.1 350-00007671-421000 VME-7671-421000
22488 BROOKS ASSY, CABLE, DB44HDM-DB44HDF, 50' 8CH SERIAL 002-4042-06
6396 AERA MFC FC-DN781C FC-DN781C-BA
1394 IWAKI BELLOWS PUMP SBU-3T-ME4
16563 OEM PCB, SAT 7278-3 W/ BLM21-01 BOARD 83105-210-01
14577 ANALYTICAL TECHNOLOGY MONITOR MODULE, % O2, 10-15VDC 0.3A A/R
7053 POLYSPEDE ADJUSTABLE SPEED DRIVE SYSTEM W/ MANUAL PRD2-16
19202 MCG BRUSHLESS SERVO AMPLIFIER, BMC12H-INV B25A40ACK-MC2
15543 LAM RESEARCH PCB, I/O MOTHERBOARD, ESC 810-17001-1
11139 ANELVA VALVE, V SERIES, TYPE-L V-040LV-MMI
21542 APPLIED MATERIALS LINE, EXHAUST HTF CHAM. A/B, MF 0050-14805
21553 TERADYNE PCB, TGMOD 151E, TW823 950-823-06
2643 SPAN GAS CYLINDER SCALE AMPLIFIER SAM-305
3896 GRANVILLE-PHILLIPS TUNGSTEN FILAMENT FOR MICRON ION GAUGE 354003-TD
1841 CHROMALOX 1/4 DIN TEMPERATURE CONTROLLER 2001-702J1
9290 CHUO SEIKI STAGE LINEAR POSITIONER LS-612
20519 DELTA TAU PCB, UMAC AC POWER SUPPLY, 603269-105, LFVLT130-4102 ACC-E1
8102 TOKYO ELECTRON PCB ALPHA 8S VERTICAL FURNACE 118100025518 MC-31042A
16115 APPLIED MATERIALS HOSE 165, INSULATED, SWAGELOK SS-6BHT-36 0190-35464
18256 OLYMPUS MDPLAN 10 MICROSCOPE OBJECTIVE LENS, 0.25, INFINITY/- F=180 IC10
19663 APPLIED MATERIALS INSUL PLIS/EPLIS FINAL VALVE UPPER EASY 3420-01118
10178 NEC VIBRATION ISOLATION MOUNT (L20CMxW9.5CMxH8.5CM)
16278 APPLIED MATERIALS ASSY, RF FILTER BOX PRODUCER SE W/ 0150-06867 0090-04947
11765 LAM RESEARCH GAUGE CABLE, 1.1M 684-097837-001
1216 MITSUBISHI MELSEC PROGRAMMABLE CONTROLLER FXON-24MR-ES/UL
9276 VERIFLO 3-WAY REGULATOR VALVE IR401W3PVITS4TS
19438 SYMBOL LASER BARCODE SCANNER, SP8882-5614 LS-1220-I322A
21849 SANYO DENKI AC SERVO MOTOR BL SUPER P3, AMAT 0190-15759 P30B04010DXS1CM
15493 HUB CITY RIGHT ANGLE BEVEL SPEED REDUCER, 0221-14406 AD4 1/1 A
2260 APPLIED MATERIALS DIA VLV MAX IN 125 PSI P/N: 944AOPLPNCSFSFF 3870-01306
16726 APPLIED MATERIALS FLOW SENSOR C/A, A/C/E POS, CHAMBER H 0150-00882
19128 APPLIED MATERIALS LIFT PIN FIXED 200/300MM 2-00000103-334 0200-02575
16123 APPLIED MATERIALS LINE,UPPER EXHAUST WXP CHMBR D 0050-76670
15457 HOKUYO SCANNING INFRARED LED OBSTACLE DETECTION SENSOR PBS-03RN
14969 CLIPPARD 8-PORT ELECTRONIC PNEUMATIC MANIFOLD BOARD PCB EMC-08
15215 APPLIED MATERIALS MANIFOLD CLEAN GAS 200MM PRODUCER 0021-04297
16729 APPLIED MATERIALS CABLE ASSY, EMO INTERCONNECT,25M 0150-16006
16465 APPLIED MATERIALS TURCK CABLE ASSY CHX GP PNEU 0150-24602
16466 APPLIED MATERIALS TURCK CABLE ASSY CHY GP PNEU 0150-24599
17923 TEC PCB, PWB-PSU-TRN-M2 6LG01991000
17924 TEC PCB, PWB-PSU-TRN-M1 6LG01990000
18616 LAM RESEARCH RF COAXIAL CABLE, 1.5M 853-025918-005
22332 NOVELLUS MOTOR MOUNT 15-11193-00
15852 APPLIED PRECISION FLOWPOINT NANOVALVE CONTROLLER 52-504254-011
4512 PALL FLTR IN-LN GAS 3000PSIG 1/4-GSKT SEAL M GLFPF3000VMM4AM
2856 ENI IMPEDANCE MATCH NETWORK PN:MWH-100-01M6 MWH-100
11667 FUJIKIN 3-WAY VALVE FPR-SDTB-71-6.35-3
B32 NEMIC-LAMBDA POWER SUPPLY EWS25-5
6388 HORIBA-STEC MFC SEC-Z10DW (0190-16748) SEC-Z12DWM
7215 STI MINISAFE-B LIGHT CURTAIN TRANSMITTER 24 (610MM) PN:42687-0240 MS4324BX
11038 IEI 3.5" INTEL ULV CELERON 400 CPU BOARD WAFER-9371A-R10-RSC
15852 APPLIED PRECISION FLOWPOINT NANOVALVE CONTROLLER 52-504254-011
4512 PALL FLTR IN-LN GAS 3000PSIG 1/4-GSKT SEAL M GLFPF3000VMM4AM
2856 ENI IMPEDANCE MATCH NETWORK PN:MWH-100-01M6 MWH-100
11648 BOSTON GEAR 700 SERIES WORM GEAR SPEED REDUCER, 20:1, 0.870HP 718-20-G
6388 HORIBA-STEC MFC SEC-Z10DW (0190-16748) SEC-Z12DWM
7215 STI MINISAFE-B LIGHT CURTAIN TRANSMITTER 24 (610MM) PN:42687-0240 MS4324BX
11315 E+H METROLOGY INTERFACE MODULE, CONTROL UNIT B215, B187, B218 1737
14240 VAT SLIT GATE VALVE 201917
11899 KOLLMORGEN-BOBRY SERVO MOTOR, 0.43KW DBL2H00080-03M-000-S40
2245 WAHL DIGITAL HEAT-PROBER THERMOMETER PLATINUM 392MXD 392MX
5664 GE FANUC PWR SUPPLY PLC 11 SLOTS ASSY MODULE IC693PWR3215
22068 SANYO DENKI 1.2° STEP MOTOR W/ GEARHEAD 103H5332-0342
21031 ONEAC POWER CONDITIONER, OUTPUT 120V, PN: 011-000 CB1115
12058 SICK DIFFUSE PHOTOELECTRIC SENSOR WT2S-P131
2443 APPLIED MATERIALS MTR ASSY CVD LIFTS W/ SHAFT 0090-09027
427 COSEL AC/DC PFC POWER SUPPLY AC100-240V 50-60HZ 2A PAA150F-5
832 SUMITOMO MOTOR CONTROLLER MSE-15C-DU-S200/D
4661 SMC SOLENOID VALVE 0.2-0.7 Mpa SY5340-5LOZD
4486 SCHAFFNER HIGH POWER FILTER, 3-PHASE 16A INPUT FN351-16-29
894 DAYTRONIC DUAL DC VOLTAGE CONTROLLER SERIES 4062
8395 OEM LAMP MUL-250HS
7475 APPLIED MATERIALS COAX CABLE, DXZ COUNTERMATCH, 2.7M 0150-76322
9796 PANASONIC AC SERVO DRIVER 400W DV88040LDMB
5137 APPLIED MATERIALS MODULE MFG. HYBRID MATCH ETCH RF MATCH 0010-12088
22415 AXCELIS V3 ACTUATOR BELLOW (ENDSTATION) 1907830
B49 TYLAN GENERAL CDG ADAPTER UNIT HPC-20(HI-TEMP)
19727 BAUMER RETRO-REFLECTIVE LASER SENSOR OPDM 16P51/403591
11127 APPLIED MATERIALS CABLE ASSY, POWER, 15FT 0150-35966
13223 TOKYO ELECTRON PCB, SYSTEM OPERATION CONTROL BD, 281-600680-9 208-600680-3
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